CN112163646A - Cigarette box strip two-dimensional code association scheme suitable for FOCKE medium-low speed machine - Google Patents
Cigarette box strip two-dimensional code association scheme suitable for FOCKE medium-low speed machine Download PDFInfo
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- CN112163646A CN112163646A CN202010192708.7A CN202010192708A CN112163646A CN 112163646 A CN112163646 A CN 112163646A CN 202010192708 A CN202010192708 A CN 202010192708A CN 112163646 A CN112163646 A CN 112163646A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 49
- 238000000034 method Methods 0.000 claims abstract description 5
- 238000004806 packaging method and process Methods 0.000 claims description 14
- 238000004364 calculation method Methods 0.000 claims description 3
- 239000002775 capsule Substances 0.000 claims description 3
- 239000011159 matrix material Substances 0.000 claims 1
- 238000012858 packaging process Methods 0.000 claims 1
- 238000012856 packing Methods 0.000 abstract 1
- 230000009466 transformation Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
- G06K17/0025—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K7/00—Methods or arrangements for sensing record carriers, e.g. for reading patterns
- G06K7/10—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation
- G06K7/10544—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum
- G06K7/10821—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices
- G06K7/10861—Methods or arrangements for sensing record carriers, e.g. for reading patterns by electromagnetic radiation, e.g. optical sensing; by corpuscular radiation by scanning of the records by radiation in the optical part of the electromagnetic spectrum further details of bar or optical code scanning devices sensing of data fields affixed to objects or articles, e.g. coded labels
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Abstract
The invention provides a cigarette box bar two-dimensional code association scheme suitable for FOCKE low-speed machines, which is characterized in that a unique bar code is marked at the bottom of a small cigarette box, 10 small box codes are read at one time by a code reader set in the process that a first turret of a cigarette packing machine runs from a station I1 to a station I2, and a bar box code is read by another code reader, so that the problems that cigarette machine equipment needs to be modified or the operation flow of field workers needs to be changed in the traditional association scheme are solved, and the feasibility of the association scheme is greatly improved.
Description
Technical Field
A cigarette box bar two-dimensional code association scheme suitable for FOCKE medium and low speed machines belongs to the field of cigarette industrial automation and informatization fusion.
Background
At present, packet code and carton code association schemes mentioned in the industry are formulated based on the condition that unique codes are arranged on the side faces of cigarette packets, two-dimensional codes of the packets are read packet by packet in an inlet channel of a carton packaging machine, a code reading sequence is established in sequence according to time, the unique codes of the cartons are read packet by packet in a lower paper of the carton or a carton channel, the code reading sequence of the unique codes of the cartons is also established in sequence according to time, and then the correspondence of the unique codes of the packets is realized through a certain association algorithm.
The thinking of the schemes has no problem, but the researches on the mechanical structure of the low-speed packaging unit in FOCKE and the motion mode of the cigarette packet can find that the inner part of the strip packaging machine or the inlet channel of the strip packaging machine is provided with the small packets which are laterally adjacent together (see figure 2), and the theoretical code reading condition is not provided.
To realize the association, there are only two possible schemes, one is to move the reading station forward to the exit position of the small transparent machine, and the other is to add a sub-packaging device on the channel to separate the cigarette packets.
To the first scheme, a long distance is reserved between the small transparent machine and the carton packaging machine, in the actual production process, an operator often samples on a channel to check whether the package is qualified or not, then the cigarette packet is put back, the quality inspection can also sample on the channel, the problem that the unique code sequence of the small packet established after the code reading is disordered is caused, the existing operation specification of the worker must be changed for the follow-up accuracy, the small packet cannot be taken out after the code reading, and the taken code must be manually recorded if the conditions such as cigarette jamming occur. This has not only increased on-the-spot workman's operation procedure, and forget to sweep the sign indicating number after taking out, and whole corresponding relation all will appear in disorder.
To the second scheme, need carry out certain transformation to former quick-witted equipment, and the passageway that passes through the machine to the strip chartered plane is because of the structural constraint, and the transformation degree of difficulty is very big, as long as read the parcel code on the passageway moreover, all has the possibility of taking out before getting into the strip package.
That is to say, the traditional association scheme of small pocket codes and barrel codes is really implemented, either the cigarette machine equipment is modified, or the operation flow of field workers is increased, and even then, the association accuracy is difficult to guarantee.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: through certain technical scheme, the problem that the feasibility existing in the association scheme aiming at FOCKE low-speed packaging units is not high at present is solved, and the accurate association of small pocket codes and barrel codes can be realized on the premise of not modifying the existing cigarette machine equipment and not increasing the operation flow of the existing workers.
The technical scheme adopted by the invention is as follows:
a) identifying at least one two-dimensional code at the bottom of each small cigarette packet, and identifying at least one unique two-dimensional code at a proper position on each carton;
b) in a carton packaging machine, in the process that a 1# turret runs from a station 1 to a station 2 (see figure 1), selecting a proper code reading station, reading two-dimensional codes of all small carton cigarette packets in a cigarette carton at one time by adopting a group of online code reading devices (small carton code readers for short), and transmitting the read contents to a computing device in real time; reading the two-dimensional code of the bar box by adopting another code reading device (short for bar box code reader), and transmitting the read content to the computing device in real time;
c) and the association software respectively establishes code reading sequences of the small box and the strip box according to the sequence of the code reading time, realizes the correspondence of the two-dimensional codes of the small box and the strip box through association calculation of the two sequences, and stores the association relation.
The invention has the beneficial effects that: through marking the two-dimension code at the bottom of the cigarette packet, the cigarette packet and the cigarette packet are identified after the cigarette packet enters the carton, the problem of intervention after reading the code of the cigarette packet in the traditional association scheme is thoroughly solved, the code reading accuracy is improved to 100 percent on the premise of not carrying out any transformation on equipment, the feasibility of the association scheme is greatly improved, and conditions are created for popularization of the full two-dimension code in the industry.
Drawings
FIG. 1: FOCKE middle and low speed machine strip chartered plane 1# capstan head reads the code station;
FIG. 2: FOCKE 408 entrance channel cigarette packet arrangement schematic diagram
FIG. 3: FOCKE middle and low speed machine code reader installation mode schematic diagram
Detailed description of the preferred embodiments
In order to better understand the present invention, the present invention will be further described by the following specific embodiment, the present implementation is performed in a wrapping workshop of a certain cigarette factory, and the packaging machine set is pocket 350, which is an actual production environment.
In the embodiment, the unique code adopts a universal QR code, the unique code is marked on the cigarette packet in advance, one small box can is arranged on each small box, the small box two-dimensional code is arranged in the center of the bottom of the cigarette packet, the box two-dimensional code is marked in the center of the left side of each small box, and the content of each QR code is unique.
Because of the installation space problem, the capsule code reader chooses 5 Kangnai Vision 260Q code readers, 5 code readers are networked, each code reader reads two capsule codes, the strip box adopts one Kangnai Vision 260Q code in a short time, and all code readers trigger signals all come from the cigarette making machine.
As shown in figure 3, 6 code readers are fixed on a cigarette machine through a support and respectively correspond to different areas through angles, the code readers are connected with an on-site computer through a switch, a correlation program runs on the computer, and a MYSQL database is installed on the computer.
When the system adopting the association scheme works, when a first turret of a carton packaging machine rotates to the center position of a station 2 from the station 1, a cigarette machine control program gives a signal to each code reader, triggers the code readers to photograph and decode, transmits the read contents to the association program in real time through a network cable, and the association program obtains the corresponding relation of 11 codes through association calculation and stores the corresponding relation in a database.
Various possible abnormal operations simulated in the test process comprise machine halt, equipment power failure, carton paper shortage, cigarette blocking and the like, 40 cigarettes are produced in total, unpacking is confirmed one by one, the number of the cigarettes is completely consistent with the small package codes stored in the database, and the correlation accuracy is 100%.
Claims (7)
1. The utility model provides a be suitable for cigarette case strip two-dimensional code of low-speed machine in FOCKE is concerned with scheme, to the design of low-speed cigarette automatic packaging unit in FOCKE, can realize the online automatic association of capsule two-dimensional code and strip case two-dimensional code in cigarette packaging process, its characterized in that:
a) identifying at least one two-dimensional code at the bottom of each small cigarette packet, and identifying at least one unique two-dimensional code at a proper position on each carton;
b) referring to fig. 1, in a carton packaging machine, in the process that a first turret runs from a station 1 to a station 2, a proper code reading station is selected, a group of code reading devices (for short, small carton code readers) are adopted to read two-dimensional codes of all small carton cigarette packets in cigarette sticks at one time, and the read contents are transmitted to a computing device in real time; reading the two-dimensional code of the bar box by adopting another code reading device (short for bar box code reader), and transmitting the read content to the computing device in real time;
c) and the association software respectively establishes code reading sequences of the small box and the strip box according to the sequence of the code reading time, realizes the correspondence of the two-dimensional codes of the small box and the strip box through association calculation of the two sequences, and stores the association relation.
2. The cigarette box bar two-dimensional code association scheme suitable for FOCKE low-speed machines as claimed in claim 1, wherein: the unique two-dimensional code of the cigarette packet means that the two-dimensional codes on different cigarette packets have uniqueness, and a plurality of two-dimensional codes marked on the same cigarette packet can be the same.
3. The cigarette box bar two-dimensional code association scheme suitable for FOCKE low-speed machines as claimed in claim 1, wherein: the cigarette packet two-dimensional code is a two-dimensional bar code which stores certain information in a dot matrix form and comprises common codes such as QR codes and DATAMATRX codes.
4. The cigarette box bar two-dimensional code association scheme suitable for FOCKE low-speed machines as claimed in claim 1, wherein: the code reading device is a device or a device group capable of reading the unique code, and comprises a code reader, a computing device with an image acquisition function and the like.
5. The cigarette box bar two-dimensional code association scheme suitable for FOCKE low-speed machines as claimed in claim 1, wherein: computing devices refer to devices or groups of devices capable of running software and programs, including but not limited to computers, control devices with programmers.
6. The cigarette box bar two-dimensional code association scheme suitable for FOCKE low-speed machines as claimed in claim 1, wherein: the specific number of the code reading devices for reading the two-dimensional codes of the small boxes can be multiple or single.
7. The cigarette box bar two-dimensional code association scheme suitable for FOCKE low-speed machines as claimed in claim 1, wherein: the FOCKE middle and low speed packaging machine set related by the invention refers to a packaging machine set with an auxiliary machine comprising 408 or a similar principle structure, such as FOCKE 350.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010192708.7A CN112163646A (en) | 2020-03-18 | 2020-03-18 | Cigarette box strip two-dimensional code association scheme suitable for FOCKE medium-low speed machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010192708.7A CN112163646A (en) | 2020-03-18 | 2020-03-18 | Cigarette box strip two-dimensional code association scheme suitable for FOCKE medium-low speed machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112686349A (en) * | 2021-01-07 | 2021-04-20 | 上海烟草机械有限责任公司 | Tobacco packaging machine is based on packet strip two-dimensional code relevance device of tobacco bale left surface two-dimensional code |
| CN112699983A (en) * | 2021-01-07 | 2021-04-23 | 上海烟草机械有限责任公司 | Tobacco packaging machine is based on packet strip two-dimensional code of tobacco bale right flank two-dimensional code and is related device |
| CN112699984A (en) * | 2021-01-07 | 2021-04-23 | 上海烟草机械有限责任公司 | Tobacco packaging machine is based on packet strip two-dimensional code relevance device of tobacco bale bottom surface two-dimensional code |
| CN114692794A (en) * | 2022-04-11 | 2022-07-01 | 北京爱创科技股份有限公司 | Method and system for whole-layer acquisition of codes |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112686349A (en) * | 2021-01-07 | 2021-04-20 | 上海烟草机械有限责任公司 | Tobacco packaging machine is based on packet strip two-dimensional code relevance device of tobacco bale left surface two-dimensional code |
| CN112699983A (en) * | 2021-01-07 | 2021-04-23 | 上海烟草机械有限责任公司 | Tobacco packaging machine is based on packet strip two-dimensional code of tobacco bale right flank two-dimensional code and is related device |
| CN112699984A (en) * | 2021-01-07 | 2021-04-23 | 上海烟草机械有限责任公司 | Tobacco packaging machine is based on packet strip two-dimensional code relevance device of tobacco bale bottom surface two-dimensional code |
| CN114692794A (en) * | 2022-04-11 | 2022-07-01 | 北京爱创科技股份有限公司 | Method and system for whole-layer acquisition of codes |
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Application publication date: 20210101 |