CN218559280U - High-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique - Google Patents
High-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique Download PDFInfo
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- CN218559280U CN218559280U CN202220172640.0U CN202220172640U CN218559280U CN 218559280 U CN218559280 U CN 218559280U CN 202220172640 U CN202220172640 U CN 202220172640U CN 218559280 U CN218559280 U CN 218559280U
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 85
- 239000011159 matrix material Substances 0.000 title claims abstract description 33
- 238000004806 packaging method and process Methods 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 10
- 238000012545 processing Methods 0.000 claims abstract description 8
- 238000012856 packing Methods 0.000 claims abstract description 4
- 230000001502 supplementing effect Effects 0.000 claims description 7
- 238000005516 engineering process Methods 0.000 claims description 6
- 238000004458 analytical method Methods 0.000 claims description 3
- 230000002596 correlated effect Effects 0.000 abstract description 5
- 241000208125 Nicotiana Species 0.000 abstract description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 4
- 239000013589 supplement Substances 0.000 description 4
- 238000012795 verification Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000013480 data collection Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000001960 triggered effect Effects 0.000 description 2
- 108091026890 Coding region Proteins 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
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Abstract
The utility model discloses a high-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique belongs to tobacco industry cigarette packaging information recognition and processing field, high-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique include extranal packing bar code acquisition system, read a yard equipment, light filling equipment, industrial computer, extranal packing bar code acquisition system adopt data structure and correlation algorithm. And, the utility model discloses a high-speed industry camera gathers the only sign of cigarette and decodes and is correlated with at the background, guarantees the accuracy that the data is correlated.
Description
Technical Field
The utility model relates to a tobacco industry cigarette package information identification handles field, concretely relates to high-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique.
Background
At present, cigarette packaging machines can be classified into a low-speed machine type, a medium-speed machine type, a high-speed machine type, and the like according to the difference in production speed. The difference of cigarette production speed also has requirements on the acquisition speed and the acquisition precision of the cigarette packaging two-dimensional code. In the industry, a two-dimensional code technology is adopted for packaging cigarette sticks and boxes to add unique identification for the cigarette sticks and the boxes, but for high-speed models, the accuracy cannot be guaranteed, and the information relevance is poor.
SUMMERY OF THE UTILITY MODEL
To the problem that exists in the background art, the utility model provides a barrel associated data acquisition and processing system based on soft packet of high-speed model of Focke FXS traces back the code through printing the industry on the cigarette package and as the only sign of cigarette, adopts the dot matrix code technique of industry special type, gathers the only sign of cigarette and decodes and is correlated at the background through high-speed industry camera, guarantees the accuracy of data association.
In order to achieve the above purpose, the utility model adopts the following technical scheme: the strip box correlation system of the high-speed cigarette packaging machine based on the dot matrix code technology comprises a strip box correlation system of the high-speed cigarette packaging machine, two-dimensional code acquisition equipment, light supplementing equipment and an industrial personal computer, and adopts a data structure and a correlation algorithm.
Preferably, the cigarette packaging dot matrix code information printing position of the carton correlation system of the high-speed cigarette packaging machine is positioned in the center of the bottom of the cigarette packet package, and the printing position of the carton dot matrix code information is positioned in the side area of the carton; a plurality of cigarette case two-dimensional code acquisition devices are adopted and arranged behind a cigarette case removing station and a cigarette supplementing device, and cigarette case two-five flat package two-dimensional codes are acquired at the front position of a cigarette strip forming bin to generate cigarette case two-dimensional code sequences; 1 cigarette case positioning and checking two-dimensional code acquisition device is arranged near a cigarette strip forming bin station; 1 two-dimensional code acquisition device is arranged in a descending channel of a carton paper conveying station; the acquired associated information is uploaded to a background database of the strip box associated server, and the handheld PDA device scans, reads and acquires the dot matrix code information of the cigarette package and verifies the associated information.
Preferably, the two-dimensional code acquisition equipment adopts an industrial camera or a code reader, 5 industrial cameras are adopted to read two-dimensional codes at the bottoms of the two-five flat bags in parallel, each industrial camera reads 2 two-dimensional codes, and code reading data of the 5 industrial cameras are transmitted back in parallel.
Preferably, the light supplementing device adopts an upper red LED light source and a lower red LED light source, and the light sources are reflected to the dot matrix code printing area at the bottom of the cigarette through the arc diffuse reflection cover.
Preferably, the industrial personal computer is interconnected with the two-dimensional code acquisition equipment through the gigabit switch and transmits the code reading data back to the industrial personal computer, the industrial personal computer reads, analyzes and stores the data, when the acquired data are found to be in problem, error information is transmitted to the signal processing main control board through a GPIO (general purpose input/output) port of the industrial personal computer, and an alarm is triggered or a rejection signal is rejected to package abnormal strips.
Preferably, the data structure and the associated algorithm may divide the sequence of the cartridge collection information into a serial cartridge data stream and a parallel cartridge data stream according to different collection modes.
Preferably, the string type box data stream collects dot matrix code information of an upper box package and a lower box package in sequence through a two-dimensional code collecting device, the specified position is used as positioning check information, data are pushed into the data queue in sequence, and the data collecting sequence of the dot matrix codes of all the box packages can be guaranteed only by guaranteeing the analytic sequence of the upper box cigarette package and the lower box cigarette package during each collection.
Preferably, the parallel box data stream passes through 5 two-dimensional code acquisition devices, when a trigger signal arrives, the coding information of 10 boxes is read at the same time, and the designated position is used as the positioning verification information.
The utility model has the advantages that:
the utility model provides a barrel associated data acquisition and processing system based on soft packet of high-speed model of Focke FXS traces back the code through printing the industry on the cigarette package and as the only sign of cigarette, adopts the dot matrix code technique of industry special type, gathers the only sign of cigarette and decodes and is correlated at the background through high-speed industry camera, guarantees the accuracy that the data is correlated. Meanwhile, the final barrel associated data can be subjected to sampling inspection and verification through the handheld PDA terminal.
Drawings
Fig. 1 is a coding pattern structure of the industrial special type dot matrix code of the present invention.
Fig. 2 shows the string data collection method of the present invention.
Fig. 3 shows a parallel data collection method according to the present invention.
Fig. 4 is a data structure analysis of parallel data acquisition according to the present invention.
Detailed Description
In order to make the technical solution and advantages of the present invention clearer, the following will explain in detail a preferred embodiment of the present invention with reference to the accompanying drawings to facilitate understanding of the skilled person.
As shown in fig. 1 to 4, the barrel association system of the high-speed cigarette packaging machine based on the dot matrix code technology includes a barrel association system of the high-speed cigarette packaging machine, a two-dimensional code acquisition device, a light supplement device and an industrial personal computer, and the barrel association system of the high-speed cigarette packaging machine adopts a data structure and an association algorithm.
Preferably, the industrial special dot matrix code is a grid dot matrix code, the number of rows and columns of the code design is greater than 4, blank areas are required around four edges of the two-dimensional code, the width of each blank area can be greater than or equal to (i.e. not less than) 2 minimum units (i.e. the smallest square block in fig. 4, also called as a "grid" or a "grid"), and the blank areas are arranged, so that the two-dimensional code and the background color can be conveniently distinguished, and the identification efficiency of the two-dimensional code is further improved. The two-dimensional code comprises a locator area and a data area, blank areas are arranged around the two-dimensional code, the locator area comprises four locators which are respectively located at four corners of the whole two-dimensional code, the four locators comprise direction locators and common locators, the direction locators are used for determining the coding sequence of the current two-dimensional code, namely determining the start position and the end position of the current two-dimensional code, and the common locators are used for determining the position of the area where the two-dimensional code coding information is located. Compare in the two-dimensional code, the special type dot matrix code of industry is compiled decoding performance and is excellent, is fit for the high-speed recognition of industry and reads the application, has avoided the consumer to obscure the problem of marketing two-dimensional code and industry traceing back the code simultaneously, more is fit for promoting.
Preferably, the cigarette packaging dot matrix code information printing position of the carton correlation system of the high-speed cigarette packaging machine is positioned in the middle of the bottom of the cigarette packet package, and the printing position of the carton dot matrix code information is positioned in the side area of the carton; a plurality of cigarette case two-dimension code acquisition devices are arranged behind a cigarette case removing station and a cigarette supplementing device, and cigarette case two-dimension codes and cigarette case five-dimension code acquisition devices are arranged in front of a cigarette strip forming bin to acquire cigarette case two-dimension code and cigarette case two-dimension code sequences and generate cigarette case two-dimension code sequences; 1 cigarette case positioning and checking two-dimensional code acquisition device is arranged near a station of the cigarette strip forming bin and is used for acquiring 1 or more cigarette case two-dimensional code information in the cigarette strip forming bin for information positioning and checking; 1 two-dimension code acquisition device is arranged in a descending channel of a carton paper conveying station and used for acquiring two-dimension code information of carton packages; and uploading the acquired associated information to a background database of the strip box associated server, scanning and reading the dot matrix code information of the cigarette package by the handheld PDA device, and acquiring and checking the associated information. Meanwhile, the barrel related information can be inquired in the barrel related data operation and maintenance console and verified, and the related early warning information can be displayed on the barrel related data operation and maintenance console.
Preferably, the two-dimensional code acquisition device adopts an industrial camera or a code reader, and a plurality of industrial cameras or code readers are adopted to acquire the two-dimensional code information of the strip or the box. According to different collection modes, the box collection information sequence can be divided into a string box data stream (one two-dimension code collection device) and a parallel box data stream (a plurality of two-dimension code collection devices collect 10 codes at a time). The processing for the two data flow modes will be explained in the core data structure and associated algorithm section. Preferably, 5 industrial cameras are adopted to read the two-dimensional codes at the bottoms of the two-five flat packs in parallel, each industrial camera reads 2 two-dimensional codes, and code reading data of the 5 industrial cameras are transmitted back in parallel.
Preferably, the cigarette package coding information is collected through two-dimensional code collecting equipment, and the influence of light supplement on image collecting quality needs to be considered, such as light reflection of transparent paper wrapping paper for small cigarette box external packing. Especially, in a scene acquired by a plurality of industrial cameras at the same time, compatibility of light supplement of the plurality of industrial cameras needs to be considered, and mutual interference of light sources needs to be avoided. When the device is implemented on site, an upper red LED light source and a lower red LED light source are adopted for light supplement, and the light sources are reflected to a dot matrix code printing area at the bottom of a cigarette through the arc diffuse reflection cover, so that the reflection of the bottom transparent paper is reduced. Meanwhile, the exposure time, the image contrast, the gray scale, and the like of the two-dimensional code acquisition equipment are adjusted to improve the recognition degree of the image.
Preferably, the code reading trigger signal of the two-dimensional code acquisition device can be realized in several ways, including triggering through a photoelectric sensor switch or triggering through acquiring an original machine phase signal by an incremental encoder. The trigger signal is transmitted back to the signal processing main control board, trigger logic control is achieved through ARM embedded programming, and triggering on the two-dimensional code acquisition equipment is achieved.
Preferably, the industrial personal computer is interconnected with the two-dimensional code acquisition equipment through the gigabit switch, code reading data are transmitted back to the industrial personal computer, the industrial personal computer reads, analyzes and stores the data, when the acquired data are found to be in problem, error information is transmitted to the signal processing main control board through a GPIO port of the industrial personal computer, and an alarm is triggered or a signal is rejected to reject the abnormal bar package.
Preferably, the data structure and the associated algorithm may divide the sequence of the cartridge collection information into a serial cartridge data stream and a parallel cartridge data stream according to different collection modes.
Preferably, the string-type box data stream sequentially collects dot matrix code information of an upper box package and a lower box package through a two-dimensional code collecting device, and the designated position is used as positioning check information. Because the data are received in a serial mode, the data are sequentially pushed into the data queue, and the data acquisition sequence of the dot codes of all the cigarette packs can be ensured only by ensuring the analysis sequence (which can be set through ROI configuration of an industrial camera or code reading sequence configuration of a code reader) of the upper cigarette pack and the lower cigarette pack during each acquisition. Therefore, the box code acquisition data sequence can be intercepted and verified through positioning and verifying the coded information, and is associated with the strip packaging coded information of the next station, so that the accurate association of a strip box is ensured, and the problem of disorder of association of the strip box is avoided.
Preferably, the parallel box data stream passes through 5 two-dimensional code acquisition devices, when a trigger signal arrives, the code information of 10 boxes (each two-dimensional code acquisition device reads the packaging codes of the upper and lower boxes) is read at the same time, and the specified position is used as the positioning verification information. Because triggering signal triggers 5 two-dimensional code collection equipment simultaneously and reads the sign indicating number and generate 10 code outputs, therefore 10 box code information of gathering at every time can have out of order inside, lead to the unable play of the location check-up information of follow-up collection. The problem can be solved by grouping the box code acquisition sequences by taking 10 boxes as units according to the acquisition time interval, and finally, the data are combined into an ordered box code acquisition sequence according to the serial number, the position and the code reading sequence of each two-dimensional code acquisition device, and the correct interception of the box code data sequence is realized through the positioning codes so as to be associated with the strip package.
Preferably, the dot matrix code information of the cigarette package is scanned and read by using the handheld PDA device, and the associated information is acquired and verified. Meanwhile, the barrel related information can be inquired from the barrel related data operation and maintenance console and verified, and the related early warning information can be displayed on the barrel related data operation and maintenance console.
Finally, the above preferred embodiments are only intended to illustrate the technical solution of the invention and not to limit it, while the invention has been described in detail by the above preferred embodiments, it should be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention defined by the claims.
Claims (4)
1. The utility model provides a high-speed cigarette packagine machine's barrel correlation system based on dot matrix code technique which characterized in that: the cigarette packaging dot matrix code information printing position of the carton correlation system (1) of the high-speed cigarette packaging machine is positioned in the middle of the bottom of a cigarette packet package, and the printing position of the carton dot matrix code information is positioned in the side area of a carton; a plurality of cigarette case two-dimension code acquisition devices are arranged behind a cigarette case removing station and a cigarette supplementing device, and cigarette case two-dimension codes and cigarette case five-dimension code acquisition devices are arranged in front of a cigarette strip forming bin to acquire cigarette case two-dimension code and cigarette case two-dimension code sequences and generate cigarette case two-dimension code sequences; 1 cigarette case positioning and checking two-dimensional code acquisition device is arranged near a cigarette strip forming bin station; 1 two-dimensional code acquisition device is arranged in a descending channel of a carton paper conveying station; and uploading the acquired associated information to a background database of the strip box associated server, scanning and reading the dot matrix code information of the cigarette package by the handheld PDA device, and acquiring and checking the associated information.
2. The bar box correlation system of the high-speed cigarette packaging machine based on the dot matrix code technology according to claim 1, wherein: the two-dimension code acquisition equipment (2) adopts industrial cameras or code readers, 5 industrial cameras are adopted to read two-dimension codes at the bottoms of two-five flat bags in parallel, each industrial camera reads 2 two-dimension codes, and code reading data of the 5 industrial cameras are transmitted back in parallel.
3. The bar box correlation system of the high-speed cigarette packaging machine based on the dot matrix code technology according to claim 1, wherein: the barrel correlation system of the high-speed cigarette packaging machine further comprises a light supplementing device (3), wherein the light supplementing device (3) adopts an upper red LED light source and a lower red LED light source, and the light sources are reflected to a dot matrix code printing area at the bottom of a cigarette through an arc diffuse reflection cover.
4. The bar box correlation system of the high-speed cigarette packaging machine based on the dot matrix code technology according to claim 1, wherein: high-speed cigarette packagine machine's barrel correlation system still include industrial computer (4), industrial computer (4) are through giga switch and two-dimensional code collection equipment interconnection to give industrial computer (4) with reading code data passback, industrial computer (4) read the code, analysis and storage to data, send error information for the signal processing main control board through the GPIO mouth of industrial computer (4) when finding that the data of gathering is problematic, and trigger the warning or reject the signal and reject unusual strip packing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220172640.0U CN218559280U (en) | 2022-01-22 | 2022-01-22 | High-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique |
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| CN202220172640.0U CN218559280U (en) | 2022-01-22 | 2022-01-22 | High-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115892576A (en) * | 2022-01-22 | 2023-04-04 | 红云红河烟草(集团)有限责任公司 | High-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115892576A (en) * | 2022-01-22 | 2023-04-04 | 红云红河烟草(集团)有限责任公司 | High-speed cigarette packaging machine's barrel correlation system based on dot matrix code technique |
| CN115892576B (en) * | 2022-01-22 | 2024-03-08 | 红云红河烟草(集团)有限责任公司 | Box association system of high-speed cigarette packaging machine based on dot matrix code technology |
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