CN109409453B - Carton missing tracing system of carton sealing machine and proof-proving method thereof - Google Patents
Carton missing tracing system of carton sealing machine and proof-proving method thereof Download PDFInfo
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Abstract
The invention relates to a carton-missing tracing system of a carton sealing machine, which comprises a carton sealing machine electric control system, a carton-missing photographing device of the carton sealing machine, a carton-missing recognition system of the carton sealing machine, a carton-missing rejection control system of the carton sealing machine, an engineering management system I, a quality tracing code pasting system, a quality tracing code photographing recognition system, a binding system of a cigarette carton photo and a quality tracing code, a rolling package intelligent management system, a finished product sorting system, a finished product tray RFID writing device, a finished product automatic stereoscopic warehouse control system, a finished product automatic stereoscopic warehouse, an SAP PI data exchange system, a marketing management system and the like, wherein each part is constructed in an industrial Ethernet to carry out real-time communication and data acquisition processing transmission; the method and the data support are provided for tracing the strip-lacking quality problem, evidence is provided for analyzing links and reasons generated by the strip-lacking problem, the problem processing efficiency is improved, quick positioning and rectification are carried out, and finally the strip-lacking quality problem is avoided.
Description
Technical Field
The invention relates to a carton missing tracing system of a carton sealing machine and an evidence demonstrating method thereof.
Background
In recent years, the quality problem of cigarette missing in cigarette case products which circulate in the market frequently occurs, most cigarette enterprises strengthen process monitoring and management, the cigarette missing problem is reduced to some extent through measures such as transformation and upgrading of a case sealer, optimization of a weighing system and the like, the cigarette missing problem is not cured all the time, a few or even more than ten strip missing complaints can occur in a cigarette factory almost every year, and the quantity of the cigarette missing complaints is increased.
The reason for the cigarette carton missing problem can be in the production and manufacturing links or the external logistics links. For hidden dangers of certain production and manufacturing links, such as carton sealing machine faults, cigarette blockage caused by manual handling and the like, problems of certain logistics links, such as cigarette defects caused by human reasons and the like, cigarette enterprises have already conducted rectification, but the hidden dangers are discovered after the problems occur, and other hidden dangers are not eliminated and cannot be found out. A plurality of fault hidden dangers of strip shortage caused by box sealing can still exist, for example, if the flaring is loosened, the strip cigarette can be hung; the brush is too tight or loose and may be hung on the cigarette; the carton cigarette sensor of the carton sealing machine cannot check the carton cigarette in place, and the fault abnormality may not be found in time; the recycled carton is not folded in place, which may cause the blockage and the loss of the cigarettes.
At present, the smoke box bar-missing problem process is difficult to track, causes are difficult to identify, time and labor are consumed for analysis, personnel operation, material batches, equipment states, fault characteristics, finished product turnover, information recalled by parties and information provided by customers need to be checked, comprehensive consideration is required, even simulation experiments are required, and current conditions are restored for analysis and judgment. In the case of complaints of missing bars, some problems have not been able to be analyzed as to the cause. Therefore, a technical solution is urgently needed, and the problem of strip missing in the box sealing link is monitored and controlled in real time in the aspect of process control; from the problem tracing, the real situation of the box sealing process can be traced back, and the reason of the strip missing is determined, so that the rectification and the improvement can be conveniently carried out.
Disclosure of Invention
In order to solve the technical problems, the first object of the invention is to provide a carton missing tracing system of a carton sealing machine, which realizes real-time effective monitoring and control on the carton missing problem in the production and manufacturing link of the carton sealing machine and eliminates the hidden danger of carton missing quality from the manufacturing link to the greatest extent; the invention aims to provide a proof method for a carton missing tracing system of a carton sealing machine.
In order to achieve the first object, the invention adopts the following technical scheme:
a carton-missing tracing system of a carton sealing machine comprises a carton sealing machine electric control system, a carton-missing photographing device of the carton sealing machine, a carton-missing recognition system of the carton sealing machine, a carton-missing rejection control system of the carton sealing machine, a first engineering management system, a quality tracing code pasting system, a quality tracing code photographing recognition system, a cigarette box photo and quality tracing code binding system, a cigarette wrapping intelligent management system, a finished product sorting system, a finished product tray RFID writing device, a finished product automatic stereoscopic warehouse control system, a finished product automatic stereoscopic warehouse, an SAP data exchange system, a marketing management system and the like, wherein each part is constructed in an industrial Ethernet to carry out real-time communication and data acquisition, processing and transmission;
the carton-missing photographing device of the carton sealing machine comprises a control PLC, a front camera, a rear camera and a front light source and a rear light source, wherein the control PLC is connected with an electronic control system of the carton sealing machine, photographing trigger signals of the electronic control system of the equipment are received through an industrial Ethernet, photographing instructions are sent to the front camera and the rear camera, and the front camera and the rear camera transmit images to a carton-missing recognition system of the carton sealing machine;
the carton-sealing machine carton-missing identification system sends a rejection instruction to the carton-sealing machine carton-missing rejection control system, or sends a quality qualified signal to the quality tracing code pasting system; meanwhile, the carton-missing identification system of the carton sealing machine transmits the internal image of the cigarette carton and the qualification mark to the binding system of the cigarette carton photo and the quality tracing code;
the first engineering management system is used for generating a cigarette box quality tracing code and sending a code pasting instruction and quality tracing code basic information to the quality tracing code pasting system according to production requirements;
when the quality tracing code pasting system receives a quality qualified signal of the carton-missing identification system of the carton sealing machine, the bar code is printed and pasted on the corresponding finished product cigarette box, meanwhile, a photographing instruction is sent to the quality tracing code photographing identification system, and finally, the cigarette box is allowed to enter the finished product sorting system;
the quality tracing code photographing and identifying system is used for transmitting the image to the smoke box photo and quality tracing code binding system;
the cigarette box photo and quality tracing code binding system synthesizes and binds the detected qualified cigarette strip image and quality tracing code image in the cigarette box, and then transmits the synthesized binding image, the unqualified cigarette box internal image and related information to the intelligent cigarette packet management system;
the intelligent cigarette rolling management system is used for receiving the images and information transmitted by the cigarette box photo and quality tracing code binding system, binding relevant information such as the moment, the production machine, personnel and the like, providing an external interface, and providing data to the SAP PI data exchange system according to an interface protocol for query tracing of the marketing management system;
the finished product sorting system is used for receiving the qualified finished products of the cigarette boxes, classifying the finished products according to specific rules according to the information of the quality tracing codes of the cigarette boxes, grouping and stacking the finished products on a finished product tray, binding the quality tracing codes of the finished products of each group of cigarette boxes with the tray information, and sending a writing instruction and data information to be written to the finished product tray RFID writing device;
the finished product tray RFID writing device is used for receiving the instruction and the information of the finished product sorting system, writing the finished product quality tracing code information of the group of cigarette boxes in the RFID label of the finished product tray, and sending the information to the finished product automatic stereoscopic warehouse control system through the Ethernet after the writing is successful;
the finished product automatic stereoscopic warehouse control system is used for receiving the quality tracing code information of the finished product tray cigarette box finished product sent by the finished product tray RFID writing device, guiding and storing the tray at a specific position of the finished product automatic stereoscopic warehouse according to the identified RFID information when a finished product tray enters, binding the warehousing information of the tray with the quality tracing code of the finished product tray cigarette box, and storing the warehousing information in a management database of the finished product automatic stereoscopic warehouse;
the finished product automatic stereoscopic warehouse provides cigarette box finished products related to the quality tracing codes for a cigarette selling link;
the marketing management system manages product marketing in a cigarette selling link, receives market quality problem feedback information, and acquires quality tracing code associated data from the rolling intelligent management system through the SAP PI data exchange system;
the SAP PI data exchange system provides an integrated interface standard platform to complete the data interaction between the intelligent volume-packet management system and the marketing management system.
In order to achieve the second object, the invention adopts the following technical scheme:
a proof method of a carton missing tracing system of a carton sealing machine comprises the following steps:
1) the carton-sealing machine carton-missing photographing device receives a time sequence signal of the carton-sealing machine electric control system in real time, photographs cigarettes inside the carton and sends an image to the carton-sealing machine carton-missing identification system; the carton-missing identification system of the carton sealing machine identifies and judges the carton-missing images, if the cartons are missing, the carton-missing removal control system of the carton sealing machine is instructed to remove abnormal products, if the cartons are normal, a qualified signal is sent to the quality tracing code pasting system, and finally the carton images and the judgment conclusion are sent to the carton photo and quality tracing code binding system;
2) the quality tracing code labeling system codes and labels qualified finished products of the cigarette boxes according to the instruction issued by the first engineering management system and in combination with the qualified signal of the carton-missing identification system of the carton sealing machine, then commands the quality tracing code photographing identification system to photograph a quality tracing code image and send the quality tracing code image to the cigarette box photo and quality tracing code binding system, and finally allows the finished products of the cigarette boxes to enter the finished product sorting system;
3) the cigarette box photo and quality tracing code binding system is used for binding a qualified cigarette box image and a quality tracing code, sending the binding image, an abnormal image and related information to the intelligent cigarette packet management system, and binding related information of equipment and personnel in a related shift to finish structured data storage;
4) the finished product sorting system classifies finished products according to specific rules according to the information of the cigarette box quality tracing codes, groups and piles the finished products on finished product trays, commands the finished product tray RFID writing device to write in the quality tracing code information required by the trays, completes the binding of the quality tracing codes and the tray information, and then sends the information to the finished product automatic stereoscopic warehouse control system;
5) and the finished product automatic stereoscopic warehouse control system guides the trays to a specific position of the finished product automatic stereoscopic warehouse for storage according to the information of the finished product trays of the cigarette cases entering the automatic stereoscopic warehouse control system and the received quality tracing code related information, and finishes the binding and information storage of warehousing information and the quality tracing code of the finished product cigarette cases of the trays.
As a preferred scheme, the finished product automatic stereoscopic warehouse in the step 6) provides finished cigarette boxes to a cigarette selling link, the marketing management system manages the cigarette selling link, when quality problem feedback occurs in the market, related data such as bound cigarette box images, equipment and personnel can be obtained from the intelligent cigarette packaging management system through the SAP PI data exchange system according to quality tracing codes corresponding to the problem cigarette boxes, and bound tray information, warehousing information and the like can be obtained from the finished product sorting system and the finished product automatic stereoscopic warehouse and used as evidences of quality tracing, so that comprehensive analysis is performed, and evidences are provided for analyzing the links and reasons of quality problems.
The beneficial effects of the invention are as follows: the method has the advantages that the cigarette carton images in the cigarette carton are acquired in real time to be identified, abnormal products with carton missing are eliminated, the problem of carton missing in the production and manufacturing links of the carton sealing machine is effectively monitored and controlled in real time, and hidden quality hazards of carton missing in the manufacturing links are eliminated to the greatest extent; meanwhile, binding of a cigarette box quality tracing code with a cigarette box image, production equipment and personnel information, logistics tray information and warehousing information is achieved by collecting production management data of a cigarette box manufacturing link, a factory logistics link and a finished product warehousing link, and then the real situation of the process of tracing and restoring a sealed box finished product is traced, a method and data support are provided for tracing of the strip shortage quality problem, evidence is provided for analyzing links and reasons for the production of the strip shortage problem, the problem handling efficiency is improved, quick positioning and rectification are carried out, and finally the production of the strip shortage quality problem is avoided.
Drawings
Fig. 1 is a schematic block diagram of the principles of the present invention.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
As shown in fig. 1, a carton-sealing machine missing strip tracing system is composed of a carton-sealing machine electronic control system 1, a carton-sealing machine missing strip photographing device 2, a carton-sealing machine missing strip recognition system 3, a carton-sealing machine missing strip removing control system 4, a first engineering management system 5, a quality tracing code labeling system 6, a quality tracing code photographing recognition system 7, a cigarette box photo and quality tracing code binding system 8, a rolling package intelligent management system 9, a finished product sorting system 10, a finished product tray RFID writing device 11, a finished product automatic stereoscopic warehouse control system 12, a finished product automatic stereoscopic warehouse 13, an SAP PI data exchange system 14, a marketing management system 15 and the like, wherein each part is constructed in an industrial ethernet network, and is used for real-time communication, data acquisition, processing and transmission to realize the function of carton-sealing machine missing strip tracing.
The carton-sealing machine carton-missing photographing device 2 comprises a control PLC, a front camera, a rear camera and a front light source and a rear light source, wherein the control PLC is connected with the carton-sealing machine electric control system 1, photographing trigger signals of the industrial Ethernet receiving equipment electric control system 1 are used for sending photographing instructions to the front camera and the rear camera, photographing front and rear images of the cigarette cartons in the cigarette box are taken in real time, and the cameras transmit the images to the carton-sealing machine carton-missing recognition system 3.
The carton-missing identification system 3 of the carton sealing machine adopts an image identification technology to judge whether the carton-missing related quality problem exists in real time according to the front and rear images of the cigarette carton; if the problem of strip missing exists, sending a rejecting instruction to the strip missing rejecting control system 4 of the box sealing machine, and if the problem of quality does not exist, sending a quality qualified signal to the quality tracing code pasting system 6; and moreover, the carton-missing identification system 3 of the carton sealing machine transmits the internal image of the cigarette carton and the qualification flag to the cigarette carton photo and quality tracing code binding system 8.
The carton-sealing machine carton-missing removal control system 4 receives the removal instruction of the carton-sealing machine carton-missing identification system 3 in real time, makes a carton removal action, and pushes the carton products with carton missing problems away from the production line.
The first engineering management system 5 is used for generating a smoke box quality tracing code and sending a code pasting instruction and quality tracing code basic information to the quality tracing code pasting system 6 according to production requirements.
The quality tracing code pasting system 6 is used for receiving a pasting code instruction and quality tracing code basic information of the first engineering management system 5, when a quality qualified signal of the carton sealing machine missing bar identification system 3 is received, a bar code is printed and pasted on a corresponding finished product cigarette box, meanwhile, a photographing instruction is sent to the quality tracing code photographing identification system 7, and finally, the cigarette box is allowed to enter the finished product sorting system 10.
The quality tracing code photographing and identifying system 7 is used for receiving a photographing instruction of the quality tracing code pasting system 6, photographing an external quality tracing code image of a finished product cigarette box in real time, and transmitting the image to the cigarette box photo and quality tracing code binding system 8.
The cigarette box photo and quality tracing code binding system 8 is used for receiving a cigarette box external quality tracing code image sent by the quality tracing code photographing and identifying system 7 and a cigarette box internal cigarette strip image and a judging mark sent by the carton sealing machine strip missing identifying system 3, synthesizing and binding the detected qualified cigarette box internal cigarette strip image and the quality tracing code image, and then synthesizing and binding the synthesized bound image and the unqualified cigarette box internal image and transmitting related information to the intelligent cigarette packet management system 9.
The intelligent cigarette packet management system 9 is used for receiving the images and information transmitted by the cigarette box photo and quality tracing code binding system 8, binding the time, the relevant information of the production machine, personnel and the like, and storing all data into a database according to a predefined structure; meanwhile, the intelligent rolling management system 9 provides an external interface, and can provide data to the SAP PI data exchange system 14 according to an interface protocol for query and trace of the marketing management system 15.
The finished product sorting system 10 is used for receiving the qualified finished products of the cigarette boxes, classifying the finished products according to specific rules according to information of the cigarette box quality tracing codes, stacking the finished products on a finished product tray in groups, binding the quality tracing codes of each group of finished products of the cigarette boxes with the tray information, and sending a writing instruction and data information to be written to the finished product tray RFID writing device 11.
The finished product tray RFID writing device 11 is configured to receive the instruction and the information of the finished product sorting system 10, write the finished product quality tracing code information of the group of cigarette cases into the RFID tag of the finished product tray, and send the information to the finished product automatic stereoscopic warehouse control system 12 through the ethernet after the writing is successful.
The finished product automatic stereoscopic warehouse control system 12 is configured to receive tray cigarette box finished product quality tracing code information sent by the finished product tray RFID writing device 11, when a finished product tray enters, store the tray in a specific position of the finished product automatic stereoscopic warehouse 13 according to the identified RFID information, bind the warehousing information of the tray cigarette box in the quality tracing code of the finished product automatic stereoscopic warehouse 13, and store the warehousing information in a management database of the finished product automatic stereoscopic warehouse 13.
The finished product automatic stereoscopic warehouse 13 provides the finished cigarette box products related to the quality tracing codes to the cigarette selling link 16.
The marketing management system 15 manages product marketing in the cigarette marketing link 16, receives market quality problem feedback information, and acquires quality tracing code associated data from the rolling intelligent management system 9 through the SAP PI data exchange system 14.
The SAP PI data exchange system 14 provides an integrated interface standard platform to complete data interaction between the intelligent volume management system 9 and the marketing management system 15, and the interactive data includes a quality tracing code and binding related information.
The system demonstration method comprises the following steps:
1) the carton-sealing machine carton-missing photographing device 2 receives a time sequence signal of the carton-sealing machine electric control system 1 in real time, photographs the tobacco carton in the tobacco carton and sends the image to the carton-sealing machine carton-missing identification system 3; the carton-sealing machine carton-missing identification system 3 identifies and judges the carton-missing images, if the cartons are missing, the carton-sealing machine carton-missing rejection control system 4 is commanded to reject abnormal products, if the cartons are normal, a qualified signal is sent to the quality tracing code labeling system 6, and finally the carton images and judgment conclusion are sent to the carton photo and quality tracing code binding system 8;
2) the quality tracing code labeling system 6 codes and labels the qualified finished products of the cigarette boxes according to the instruction issued by the first engineering management system 5 and by combining the qualified signals of the carton-sealing machine strip-missing identification system 3, then directs the quality tracing code photographing identification system 7 to photograph quality tracing code images and send the quality tracing code images to the cigarette box photo and quality tracing code binding system 8, and finally allows the finished products of the cigarette boxes to enter the finished product sorting system 10;
3) the cigarette box photo and quality tracing code binding system 8 is used for binding a qualified cigarette box image and a quality tracing code, sending the binding image, an abnormal image and related information to the intelligent cigarette packet management system 9, and binding the state of related shift equipment and personnel operation information to finish data structured storage;
4) the finished product sorting system 10 classifies finished products according to specific rules according to information of the cigarette box quality tracing codes, groups and stacks the finished products on finished product trays, directs the finished product tray RFID writing device 11 to write in the quality tracing code information required by the trays, completes the binding of the quality tracing codes and the tray information, and then sends the information to the finished product automatic stereoscopic warehouse control system 12;
5) the finished product automatic stereoscopic warehouse control system 12 guides the trays to a specific position of the finished product automatic stereoscopic warehouse 13 for storage according to the information of the tray of the entered cigarette box finished product and the received quality tracing code, and finishes the binding and information storage of the warehousing information and the quality tracing code of the finished product of the tray cigarette box.
6) The quality tracing code is bound with the cigarette box image, the production equipment and personnel information, the logistics tray information, the warehousing information and the like, and the quality tracing code is an information basis for testification; after that, the finished product automatic stereoscopic warehouse 13 provides finished cigarette cases to a cigarette selling link 16, the marketing management system 15 manages the cigarette selling link 16, when quality problem feedback occurs in the market, related data such as bound cigarette case images, equipment and personnel can be obtained from the cigarette packaging intelligent management system 9 through the SAP PI data exchange system 14 according to quality tracing codes corresponding to the problem cigarette cases, and bound pallet information, warehousing information and the like can be obtained from the finished product sorting system 10 and the finished product automatic stereoscopic warehouse 13 to serve as evidences of quality tracing, so that comprehensive analysis is performed, and evidences are provided for analyzing links and reasons of quality problems.
According to the method, the cigarette carton images in the cigarette box are acquired in real time to identify, abnormal products with carton missing are eliminated, the problem of carton missing in the production and manufacturing links of the box sealing machine is effectively monitored and controlled in real time, and hidden quality hazards of carton missing in the manufacturing links are eliminated to the greatest extent; meanwhile, binding of a cigarette box quality tracing code with a cigarette box image, production equipment and personnel information, logistics tray information and warehousing information is achieved by collecting production management data of a cigarette box manufacturing link, a factory logistics link and a finished product warehousing link, and then the real situation of the process of tracing and restoring a sealed box finished product is traced, a method and data support are provided for tracing of the strip shortage quality problem, evidence is provided for analyzing links and reasons for the production of the strip shortage problem, the problem handling efficiency is improved, quick positioning and rectification are carried out, and finally the production of the strip shortage quality problem is avoided.
It should be noted that the above embodiments are merely representative examples of the present invention. Many variations of the invention are possible. Any simple modification, equivalent change and modification of the above embodiments according to the spirit of the present invention should be considered to be within the protection scope of the present invention.
Claims (2)
1. The proof method of the carton missing tracing system of the carton sealing machine is characterized in that: the tracing system comprises a carton sealing machine electric control system, a carton sealing machine carton-missing photographing device, a carton sealing machine carton-missing recognition system, a carton sealing machine carton-missing removing control system, a first engineering management system, a quality tracing code pasting system, a quality tracing code photographing recognition system, a cigarette box photo and quality tracing code binding system, a cigarette package intelligent management system, a finished product sorting system, a finished product tray RFID writing device, a finished product automatic stereoscopic warehouse control system, a finished product automatic stereoscopic warehouse, an SAP PI data exchange system and a marketing management system, wherein each part is constructed in an industrial Ethernet for real-time communication and data acquisition, processing and transmission;
the carton-missing photographing device of the carton sealing machine comprises a control PLC, a front camera, a rear camera and a front light source and a rear light source, wherein the control PLC is connected with an electronic control system of the carton sealing machine, photographing trigger signals of the electronic control system of the equipment are received through an industrial Ethernet, photographing instructions are sent to the front camera and the rear camera, and the front camera and the rear camera transmit images to a carton-missing recognition system of the carton sealing machine;
the carton-sealing machine carton-missing identification system sends a rejection instruction to the carton-sealing machine carton-missing rejection control system, or sends a quality qualified signal to the quality tracing code pasting system; meanwhile, the carton-missing identification system of the carton sealing machine transmits the internal image of the cigarette carton and the qualification mark to the binding system of the cigarette carton photo and the quality tracing code;
the first engineering management system is used for generating a cigarette box quality tracing code and sending a code pasting instruction and quality tracing code basic information to the quality tracing code pasting system according to production requirements;
when the quality tracing code pasting system receives a quality qualified signal of the carton-missing identification system of the carton sealing machine, the bar code is printed and pasted on the corresponding finished product cigarette box, meanwhile, a photographing instruction is sent to the quality tracing code photographing identification system, and finally, the cigarette box is allowed to enter the finished product sorting system;
the quality tracing code photographing and identifying system is used for transmitting the image to the smoke box photo and quality tracing code binding system;
the cigarette box photo and quality tracing code binding system synthesizes and binds the detected qualified cigarette strip image and quality tracing code image in the cigarette box, and then transmits the synthesized binding image, the unqualified cigarette box internal image and related information to the intelligent cigarette packet management system;
the intelligent cigarette rolling management system is used for receiving the images and information transmitted by the cigarette box photo and quality tracing code binding system, simultaneously binding the time, the relevant information of a production machine and personnel, simultaneously providing an external interface for the intelligent cigarette rolling management system, and providing data for the SAP PI data exchange system according to an interface protocol for the query tracing of the marketing management system;
the finished product sorting system is used for receiving the qualified finished products of the cigarette boxes, classifying the finished products according to specific rules according to the information of the quality tracing codes of the cigarette boxes, grouping and stacking the finished products on a finished product tray, binding the quality tracing codes of the finished products of each group of cigarette boxes with the tray information, and sending a writing instruction and data information to be written to the finished product tray RFID writing device;
the finished product tray RFID writing device is used for receiving the instruction and the information of the finished product sorting system, writing the finished product quality tracing code information of the group of cigarette boxes in the RFID label of the finished product tray, and sending the information to the finished product automatic stereoscopic warehouse control system through the Ethernet after the writing is successful;
the finished product automatic stereoscopic warehouse control system is used for receiving the quality tracing code information of the finished product tray cigarette box finished product sent by the finished product tray RFID writing device, guiding and storing the tray at a specific position of the finished product automatic stereoscopic warehouse according to the identified RFID information when a finished product tray enters, binding the warehousing information of the tray with the quality tracing code of the finished product tray cigarette box, and storing the warehousing information in a management database of the finished product automatic stereoscopic warehouse;
the finished product automatic stereoscopic warehouse provides cigarette box finished products related to the quality tracing codes for a cigarette selling link;
the marketing management system manages product marketing in a cigarette selling link, receives market quality problem feedback information, and acquires quality tracing code associated data from the rolling intelligent management system through the SAP PI data exchange system;
the SAP PI data exchange system provides an integrated interface standard platform to complete the data interaction between the intelligent volume-packet management system and the marketing management system;
the method comprises the following steps:
1) the carton-sealing machine carton-missing photographing device receives a time sequence signal of the carton-sealing machine electric control system in real time, photographs cigarettes inside the carton and sends an image to the carton-sealing machine carton-missing identification system; the carton-missing identification system of the carton sealing machine identifies and judges the carton-missing images, if the cartons are missing, the carton-missing removal control system of the carton sealing machine is instructed to remove abnormal products, if the cartons are normal, a qualified signal is sent to the quality tracing code pasting system, and finally the carton images and the judgment conclusion are sent to the carton photo and quality tracing code binding system;
2) the quality tracing code labeling system codes and labels qualified finished products of the cigarette boxes according to the instruction issued by the first engineering management system and in combination with the qualified signal of the carton-missing identification system of the carton sealing machine, then commands the quality tracing code photographing identification system to photograph a quality tracing code image and send the quality tracing code image to the cigarette box photo and quality tracing code binding system, and finally allows the finished products of the cigarette boxes to enter the finished product sorting system;
3) the cigarette box photo and quality tracing code binding system is used for binding a qualified cigarette box image and a quality tracing code, sending the binding image, an abnormal image and related information to the intelligent cigarette packet management system, and binding related information of equipment and personnel in a related shift to finish structured data storage;
4) the finished product sorting system classifies finished products according to specific rules according to the information of the cigarette box quality tracing codes, groups and piles the finished products on finished product trays, commands the finished product tray RFID writing device to write in the quality tracing code information required by the trays, completes the binding of the quality tracing codes and the tray information, and then sends the information to the finished product automatic stereoscopic warehouse control system;
5) and the finished product automatic stereoscopic warehouse control system guides the trays to a specific position of the finished product automatic stereoscopic warehouse for storage according to the information of the finished product trays of the cigarette cases entering the automatic stereoscopic warehouse control system and the received quality tracing code related information, and finishes the binding and information storage of warehousing information and the quality tracing code of the finished product cigarette cases of the trays.
2. The proof method of the carton missing trace back system of a carton sealing machine according to claim 1, characterized by further comprising the step 6) of providing finished cigarette boxes to a cigarette selling link through the finished product automatic stereoscopic warehouse, managing the cigarette selling link through the marketing management system, and when quality problem feedback occurs in the market, acquiring the bound cigarette box images, equipment and personnel related data from the intelligent cigarette packaging management system through the SAP PI data exchange system according to quality trace back codes corresponding to the problem cigarette boxes, and acquiring the bound tray information and warehousing information from the finished product sorting system and the finished product automatic stereoscopic warehouse as quality trace back evidences, thereby performing comprehensive analysis and providing evidences for analyzing links and reasons of quality problems.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811108003.1A CN109409453B (en) | 2018-09-21 | 2018-09-21 | Carton missing tracing system of carton sealing machine and proof-proving method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811108003.1A CN109409453B (en) | 2018-09-21 | 2018-09-21 | Carton missing tracing system of carton sealing machine and proof-proving method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109409453A CN109409453A (en) | 2019-03-01 |
| CN109409453B true CN109409453B (en) | 2022-01-07 |
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| CN201811108003.1A Active CN109409453B (en) | 2018-09-21 | 2018-09-21 | Carton missing tracing system of carton sealing machine and proof-proving method thereof |
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| CN110544049A (en) * | 2019-09-11 | 2019-12-06 | 贵州省烟草公司六盘水市公司 | monitoring and early warning method, system and device based on real-time data of cigarette operation inner tube |
| CN111080137B (en) * | 2019-12-17 | 2023-06-30 | 广州镭码标识设备有限公司 | Production package traceability system |
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