CN202256714U - Vision detection device in novel carton packing and sealing machine - Google Patents
Vision detection device in novel carton packing and sealing machine Download PDFInfo
- Publication number
- CN202256714U CN202256714U CN2011204182941U CN201120418294U CN202256714U CN 202256714 U CN202256714 U CN 202256714U CN 2011204182941 U CN2011204182941 U CN 2011204182941U CN 201120418294 U CN201120418294 U CN 201120418294U CN 202256714 U CN202256714 U CN 202256714U
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- carton
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- bar
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Abstract
A vision detection device in a novel carton packing and sealing machine relates to the field of the detection systems. A front camera (7) is arranged in the middle of the lower end of a stacking area (5); the lower end of the front camera (7) is connected with an IO (input/output) control panel (4) and an industrial control computer (8) through a camera triggering wire and a gigabit Ethernet wire respectively; one end of the industrial control computer (8) is connected with the IO control panel (4) and a back camera (11) respectively; a PLC (programmable logic controller) (9) is connected with the industrial control computer (8) and the IO control panel (4) respectively; and one end of the IO control panel (4) is connected with a bar code reader (10). Through adopting the double-camera lens vision detection, the image in the carton packing process is stored and managed so as to provide the historical retrospection of a production condition of a product, detect the arranging direction of a carton and the shaping condition of the carton, prevent the carton from being reversed, reduce the damage to the carton and cigarettes, and ensure the reliability of the equipment.
Description
Technical field:
The utility model relates to the detection system field, relates in particular to vision inspection apparatus in the novel case packer.
Background technology:
The bar situation appears lacking in existing cartoning sealing machine easily in the vanning process, lack bar detection technique puzzlement people for a long time, comprises detection meanss such as the detection of weighing, nucleon technology for detection; Do not abandoned because reaching technical requirement and security reason; Can not carry out storage administration to the vanning procedural image, not provide the historical tracing of production situation, also can't detect the placement direction and the carton moulding situation of carton; The damage of carton and bar cigarette can not be reduced, the reliability of equipment can not be guaranteed.
The utility model content:
The purpose of the utility model provides vision inspection apparatus in the novel case packer; It adopts the twin-lens vision-based detection, the vanning procedural image is carried out storage administration, so that the historical tracing of production situation to be provided; Detect carton placement direction and carton moulding situation; Prevent the carton inversion, reduce carton and bar cigarette and damage, guarantee the reliability of equipment.
In order to solve the existing problem of background technology, the utility model is to adopt following technical scheme: it is made up of carton dish 1, carton shaping district 2, infrared light supply 3, IO control panel 4, piling district 5, laser instrument 6, anterior camera 7, industrial computer 8, PLC9, bar-code reader 10, rear portion camera 11; Carton dish 1 is arranged on the front end in carton shaping district 2; The both sides, lower end in carton shaping district 2 are respectively arranged with infrared light supply 3; And infrared light supply 3 is connected with IO control panel 4 through light source power, and an end of IO control panel 4 is provided with a plurality of infrared light supplies 3, and the lower end in piling district 5 is provided with a plurality of laser instruments 6; And laser instrument 6 is connected with IO control panel 4 through laser power supply; Middle part, the lower end in piling district 5 is provided with anterior camera 7, and the lower end of anterior camera 7 triggers line through camera respectively and be connected with industrial computer 8 with IO control panel 4 with the gigabit Ethernet line, and an end of industrial computer 8 is connected with rear portion camera 11 with IO control panel 4 respectively; PLC9 is connected with IO control panel 4 with industrial computer 8 respectively, and an end of IO control panel 4 is connected with bar-code reader 10.
Described rear portion camera 11 is operated in the state of continuous software trigger always, is the continuous videos window that main interface provides a close friend, and the site operation personnel can see the equipment operation situation through operation interface.
It is directly to carry out realtime graphic analysis and processing through the front infrared image that anterior camera is collected that the utility model lacks bar, case skin location and the detection of carton profile to the case cigarette; Thereby judge whether the case cigarette lacks bar; Main flow process: the firstth, pre-service; The work of preprocessing part mainly is smothing filtering denoising etc., for removing interfere information in the subsequent images processing section; The secondth, binaryzation, the work of binaryzation mainly is the pixel grey scale of setting in the image; The 3rd is the rectangle match, and image obtains some zones near rectangle through after the binaryzation, is the zone that lacks bar in the case cigarette; The 4th is reference area, threshold decision, after obtaining the rectangle of match cigarette bar box-missing part, calculates the area of overlay area in area and the computed image of rectangle, thus judge whether qualified.
The utility model is drawn from carton dish 1 when carton, and after shaping in a flash, PLC9 sends signal to host computer procedure; Host computer from the continuous videos of rear portion camera 11 stream intercepting one frame as the vision-based detection image; Through image detection carton shaping position and carton picture mark position, judge that whether carton is shaped qualified, sends status signal; If the mistake of detecting is then in time sent the warning stop sign; After the carton moulding; PLC9 sends the signal host computer procedure, host computer from the continuous videos of rear portion camera 11 stream intercepting one frame as the vision-based detection image, through image detection carton seaming position and carton picture mark position; Confirm whether carton is inverted; Send status signal,, then in time send alerting signal if detect wrongly.
The utility model is to the related historical query of bar code and the logistics evidence obtaining of tracing to the source; Behind case cigarette dress joint sealing; Bar-code reader reads the coding of smoke box; Main frame uses rational rule will be in the past to be associated on the bar code with the image of two buttress, and can according to the production time with read the engineering sign indicating number and carry out historical query, the content of inquiry comprises vanning picture, production time, engineering sign indicating number, order of classes or grades at school and brand.
The utility model adopts the twin-lens vision-based detection, the vanning procedural image is carried out storage administration, so that the historical tracing of production situation to be provided; Detect carton placement direction and carton moulding situation; Prevent the carton inversion, reduce carton and bar cigarette and damage, guarantee the reliability of equipment.
Description of drawings:
Fig. 1 is the structural representation of the utility model;
Fig. 2 is the process flow diagram of the vision detection system of the utility model.
Embodiment:
With reference to Fig. 1; Fig. 2, this embodiment adopts following technical scheme: it is made up of carton dish 1, carton shaping district 2, infrared light supply 3, IO control panel 4, piling district 5, laser instrument 6, anterior camera 7, industrial computer 8, PLC9, bar-code reader 10, rear portion camera 11; Carton dish 1 is arranged on the front end in carton shaping district 2; The both sides, lower end in carton shaping district 2 are respectively arranged with infrared light supply 3; And infrared light supply 3 is connected with IO control panel 4 through light source power, and an end of IO control panel 4 is provided with a plurality of infrared light supplies 3, and the lower end in piling district 5 is provided with a plurality of laser instruments 6; And laser instrument 6 is connected with IO control panel 4 through laser power supply; Middle part, the lower end in piling district 5 is provided with anterior camera 7, and the lower end of anterior camera 7 triggers line through camera respectively and be connected with industrial computer 8 with IO control panel 4 with the gigabit Ethernet line, and an end of industrial computer 8 is connected with rear portion camera 11 with IO control panel 4 respectively; PLC9 is connected with IO control panel 4 with industrial computer 8 respectively, and an end of IO control panel 4 is connected with bar-code reader 10.
Described rear portion camera 11 is operated in the state of continuous software trigger always, is the continuous videos window that main interface provides a close friend, and the site operation personnel can see the equipment operation situation through operation interface.
It is directly to carry out realtime graphic analysis and processing through the front infrared image that anterior camera is collected that this embodiment lacks bar, case skin location and the detection of carton profile to the case cigarette; Thereby judge whether the case cigarette lacks bar; Main flow process: the firstth, pre-service; The work of preprocessing part mainly is smothing filtering denoising etc., for removing interfere information in the subsequent images processing section; The secondth, binaryzation, the work of binaryzation mainly is the pixel grey scale of setting in the image; The 3rd is the rectangle match, and image obtains some zones near rectangle through after the binaryzation, is the zone that lacks bar in the case cigarette; The 4th is reference area, threshold decision, after obtaining the rectangle of match cigarette bar box-missing part, calculates the area of overlay area in area and the computed image of rectangle, thus judge whether qualified.
This embodiment is drawn from carton dish 1 when carton, and after shaping in a flash, PLC9 sends signal to host computer procedure; Host computer from the continuous videos of rear portion camera 11 stream intercepting one frame as the vision-based detection image; Through image detection carton shaping position and carton picture mark position, judge that whether carton is shaped qualified, sends status signal; If the mistake of detecting is then in time sent the warning stop sign; After the carton moulding; PLC9 sends the signal host computer procedure, host computer from the continuous videos of rear portion camera 11 stream intercepting one frame as the vision-based detection image, through image detection carton seaming position and carton picture mark position; Confirm whether carton is inverted; Send status signal,, then in time send alerting signal if detect wrongly.
This embodiment is to the related historical query of bar code and the logistics evidence obtaining of tracing to the source; Behind case cigarette dress joint sealing; Bar-code reader reads the coding of smoke box; Main frame uses rational rule will be in the past to be associated on the bar code with the image of two buttress, and can according to the production time with read the engineering sign indicating number and carry out historical query, the content of inquiry comprises vanning picture, production time, engineering sign indicating number, order of classes or grades at school and brand.
This embodiment adopts the twin-lens vision-based detection, the vanning procedural image is carried out storage administration, so that the historical tracing of production situation to be provided; Detect carton placement direction and carton moulding situation; Prevent the carton inversion, reduce carton and bar cigarette and damage, guarantee the reliability of equipment.
Claims (1)
1. vision inspection apparatus in the novel case packer is characterized in that it is made up of be shaped district (2), infrared light supply (3), IO control panel (4), piling district (5), laser instrument (6), anterior camera (7), industrial computer (8), PLC (9), bar-code reader (10), rear portion camera (11) of carton dish (1), carton; Carton dish (1) is arranged on the front end in carton shaping district (2); The both sides, lower end in carton shaping district (2) are respectively arranged with infrared light supply (3); And infrared light supply (3) is connected with IO control panel (4) through light source power; The lower end in piling district (5) is provided with a plurality of laser instruments (6), and laser instrument (6) is connected with IO control panel (4) through laser power supply, is provided with anterior camera (7) in the middle part of the lower end of piling district (5); And the lower end of anterior camera (7) is triggered line through camera respectively and is connected with industrial computer (8) with IO control panel (4) with the gigabit Ethernet line; One end of industrial computer (8) is connected with rear portion camera (11) with IO control panel (4) respectively, and PLC (9) is connected with IO control panel (4) with industrial computer (8) respectively, and an end of IO control panel (4) is connected with bar-code reader (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204182941U CN202256714U (en) | 2011-10-28 | 2011-10-28 | Vision detection device in novel carton packing and sealing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011204182941U CN202256714U (en) | 2011-10-28 | 2011-10-28 | Vision detection device in novel carton packing and sealing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202256714U true CN202256714U (en) | 2012-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011204182941U Expired - Fee Related CN202256714U (en) | 2011-10-28 | 2011-10-28 | Vision detection device in novel carton packing and sealing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202256714U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105083650A (en) * | 2015-07-31 | 2015-11-25 | 武汉华星光电技术有限公司 | Box direction recognition method and system |
| CN109409453A (en) * | 2018-09-21 | 2019-03-01 | 浙江中烟工业有限责任公司 | A kind of cartoning sealing machine lacks a traceability system and its means of proof |
| CN111664922A (en) * | 2020-06-16 | 2020-09-15 | 肇庆市汇嘉纸品包装有限公司 | Carton and paperboard quality detection system |
-
2011
- 2011-10-28 CN CN2011204182941U patent/CN202256714U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105083650A (en) * | 2015-07-31 | 2015-11-25 | 武汉华星光电技术有限公司 | Box direction recognition method and system |
| CN109409453A (en) * | 2018-09-21 | 2019-03-01 | 浙江中烟工业有限责任公司 | A kind of cartoning sealing machine lacks a traceability system and its means of proof |
| CN109409453B (en) * | 2018-09-21 | 2022-01-07 | 浙江中烟工业有限责任公司 | Carton missing tracing system of carton sealing machine and proof-proving method thereof |
| CN111664922A (en) * | 2020-06-16 | 2020-09-15 | 肇庆市汇嘉纸品包装有限公司 | Carton and paperboard quality detection system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120530 Termination date: 20131028 |