CN202204780U - Visual online detection system for carton sealing machine carton packing quality - Google Patents
Visual online detection system for carton sealing machine carton packing quality Download PDFInfo
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- CN202204780U CN202204780U CN2011203374094U CN201120337409U CN202204780U CN 202204780 U CN202204780 U CN 202204780U CN 2011203374094 U CN2011203374094 U CN 2011203374094U CN 201120337409 U CN201120337409 U CN 201120337409U CN 202204780 U CN202204780 U CN 202204780U
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Abstract
A visual online detection system for carton sealing machine carton packing quality is characterized by comprising a first station detection device (1), a second station detection device (2) and a third station detection device (3). The input ends of detection signals of the three station detection devices are all connected with the signal input end which an input/output (I/O) control board corresponds to, the output ends of the detection signals of the three station detection devices are all connected with the signal input end of a computer (4), alarming and rejecting signals of the computer (4) are connected with the signal input end which the I/O control board (5) corresponds to, and the alarming and rejecting signal output ends which the I/O control board (5) corresponds to is connected with the corresponding signal input ends of an alarming and rejecting device. Each of the first station detection device (1), the second station detection device (2) and the third station detection device (3) comprises a charge coupled device (CCD) camera. The visual online detection system is reliable in detection, safe, convenient and easy to achieve.
Description
Technical field
The utility model relates to a kind of tobacco machine; Especially whether qualified smoke box in a kind of cigarette-packaging machine vanning quality detection device, the specifically a kind of CCD of utilization camera picked-up smoke box signal are compared and are differentiated joint sealing cabinet packing quality vision on-line detecting system.
Background technology
The cartoning sealing machine that uses does not at present have case packing quality and smoke box appearance quality detection device; The inside and outside quality of the tobacco finished product of being produced; General next gate of the quality monitoring by artificial sampling observation; When cartoning sealing machine is cased to the bar cigarette, may underproof tobacco finished product (like case packing quality problems such as the wrong board of plume, mashed bar, damaged scarce bar, the breakage of two ends adhesive tape, damaged, the no bar code of bar code, bar code mistake, the wrong board of carton, carton distortion) appear because of certain reason causes tobacco finished product.This can cause dispute unnecessary between factory, businessman and the consumer, even has a strong impact on the brand reputation.Existing equipment does not reach the requirement that we pursue quality zero-fault target, therefore, stops the problem of appearance with regard to having become each cigar mill of the whole nation to attach great importance to and be determined to solve of the problems referred to above.
To the problems referred to above, have at present and adopt weigh detection and radiation detection or other detection method to lack the detection means of bar, and other defective does not generally detect as case.Detect because the undulatory property of plume, cigarette carton weight is bigger but weigh, make the weight differential between case and the case be easy to just surpass the weight of a cigarette, can't realize accurately that therefore case lacks the accurate detection of bar.The radiological measuring method is because detection algorithm is complicated and its security exists hidden danger also unsuitable.Other detection method (like metal inductive etc.) receives the influence of factors such as wrappage again, and effect is not very good yet.
Meanwhile, at present technology such as ccd sensor, Computer Image Processing are very ripe, for the solution of problem provides a kind of brand-new means.Be installed in the vanning action that sensor on the equipment is used for catching in real time cartoning sealing machine; The logic monitoring of the IMAQ triggering of realization plume and the vanning process of case packer; After satisfying prescribed phases, can trigger camera immediately and take pictures, the CCD camera just is sent to the image-forming information of bar cigarette and carries out data processing in the industrial computer through Ethernet.The correlation parameter that industrial computer in the control desk sets according to the user; The view data of actual acquisition is carried out the integrated use of software algorithms such as geometry edge extracting, Blob, grey level histogram and make judgement; Qualified smoke box will pass through on production line smoothly, meet the defective smoke box and will be issued warning, shutdown or online rejecting.This shows that using advanced technologies such as integrated use ccd sensor, Computer Image Processing is a kind of very good solution as detection means, and knows according to the applicant, it is available still not have relevant detection system at present.
Summary of the invention
The purpose of the utility model is to fall behind to existing joint sealing detection means, can not satisfy the problem of production needs, designs a kind of joint sealing cabinet packing quality vision on-line detecting system based on the ccd image treatment technology.
The technical scheme of the utility model is:
A kind of joint sealing cabinet packing quality vision on-line detecting system; It is characterized in that it comprises 1, No. 2 station pick-up units 2 of No. 1 station pick-up unit and No. 3 station pick-up units 3; The input end of their detection signal all links to each other with I/O control panel 5 corresponding signal input parts; The output terminal of their detection signal all links to each other with the signal input part of computing machine 4; The warning of computing machine 4, rejecting signal link to each other with I/O control panel 5 corresponding signal input end through data line, and I/O control panel 5 corresponding warning, rejecting signal output parts link to each other with the signal input part of corresponding warning, device for eliminating; 1, No. 2 station pick-up units 2 of described No. 1 station pick-up unit and No. 3 station pick-up units 3 all include the CCD camera.
The signal output part of 1, No. 2 station pick-up units 2 of described No. 1 station pick-up unit and No. 3 station pick-up units 3 is connected with data line; Each data line links to each other with the input end of HUB6; The signal output part of HUB6 links to each other with the signal input part of computing machine 4, and described signal comprises the pulse signal that vision signal that the CCD camera provides and bar code reading machine provide.
Described No. 1 station pick-up unit 1 mainly is made up of smoke box anterior No. 1 CCD camera 101, No. 2 CCD cameras 102 in smoke box rear portion, smoke box top CCD camera 103, smoke box bar code reader (also can use the CCD camera here) 104 and corresponding lighting source 105; The anterior No. 1 CCD camera 101 of described smoke box is used for the sealed adhesive tape of tobacco finished product front end face hasp sealing label is carried out shot detection, and described smoke box rear portion No. 2 camera CCD camera 102 is used for the sealed adhesive tape of tobacco finished product posterior end surface fastener sealing label is carried out shot detection; Smoke box top CCD camera 103 is used for the mould shift of barcode quality, tobacco finished product and the presentation quality of upper end are detected; Smoke box bar code reader (also can use the CCD camera here) 104 is used for the bar shaped error code; The bar code disappearance, no bar code etc. detect.
The quantity of described smoke box top CCD camera 103 is three, and it is one and is used for barcode quality is detected that one is used for shot detection is carried out in the mould shift of tobacco finished product, and another is used for the presentation quality of tobacco finished product upper end is carried out shot detection.
Described lighting source 105 is included as the anterior No. 1 CCD camera 101 of smoke box provides the anterior light source of lighting source, reach the top light source that illumination is provided for smoke box top CCD camera 103 for No. 2 CCD cameras 102 in smoke box rear portion provide the rear portion light source of illumination.
Described No. 2 station pick-up units 2 are made up of No. 6 CCD cameras 201 and the lighting source 201 that are used for the cigarette of smoke box inner bottom part buttress is lacked bar, plume mistake board.
Described No. 3 station pick-up units 3 are made up of No. 7 CCD cameras 301 and the lighting source 302 that are used for smoke box inner top cigarette buttress is lacked the shot detection of bar, plume mistake board.
The beneficial effect of the utility model:
1, detectability is strong, through the rational deployment of 3 a plurality of cameras of station, can detect the various inherent vices (lack bar, wrong board, hit mashed, crowded rotting) and the External Defect (bar code mistake, the wrong board of carton, carton distortion etc.) that occur in the vanning process.Accomplish that the plume trade mark, the carton trade mark and cigarette font code are corresponding one by one.Stop quality defects in the case process of assembling.
2, contactless mode detects, and uses simply, and safe and reliable, detecting device does not contact with plume in whole testing process, does not influence the original function of cartoning sealing machine.
3, system stability is good, and life-span length, stable performance, antijamming capability are strong.
4, security is good, and the utility model adopts is based on the image detection principle, does not have any bad radiation, can not produce harmful effect to health.
Description of drawings
Fig. 1 is the composition structural representation of the utility model.
Embodiment
Below in conjunction with accompanying drawing and embodiment the utility model is further described.
As shown in Figure 1.
A kind of joint sealing cabinet packing quality vision on-line detecting system; It comprises 1, No. 2 station pick-up units 2 of No. 1 station pick-up unit and No. 3 station pick-up units 3; The input end of their detection signal all links to each other with I/O control panel 5 corresponding signal input parts; The output terminal of their detection signal links to each other with the signal input part of computing machine 4; The warning of computing machine 4, rejecting signal link to each other with I/O control panel 5 corresponding signal input end through data line (like the RS232 interface), and I/O control panel 5 corresponding warning, rejecting signal output parts link to each other with the signal input part of corresponding warning, device for eliminating; 1, No. 2 station pick-up units 2 of described No. 1 station pick-up unit and No. 3 station pick-up units 3 all include the CCD camera.The signal output part of 1, No. 2 station pick-up units 2 of described No. 1 station pick-up unit and No. 3 station pick-up units 3 is connected with data line; Each data line links to each other with the input end of HUB6; The signal output part of HUB6 links to each other with the signal input part of computing machine 4, and described signal comprises the pulse signal that vision signal that the CCD camera provides and bar code reading machine provide.Wherein No. 1 station pick-up unit 1 mainly is made up of smoke box anterior No. 1 CCD camera 101, No. 2 CCD cameras 102 in smoke box rear portion, smoke box top CCD camera 103, smoke box bar code reader (also can use the CCD camera here) 104 and corresponding lighting source 105; The anterior No. 1 CCD camera 101 of described smoke box is used for the sealed adhesive tape of tobacco finished product front end face hasp sealing label is carried out shot detection, and described smoke box rear portion No. 2 camera CCD camera 102 is used for the sealed adhesive tape of tobacco finished product posterior end surface fastener sealing label is carried out shot detection; Smoke box top CCD camera 103 is used for the mould shift of barcode quality, tobacco finished product and the presentation quality of upper end are detected.The quantity of smoke box top CCD camera 103 is three; Be respectively No. 3 cameras, No. 4 cameras and No. 5 cameras; It is that No. 3 cameras are used for barcode quality is detected; No. 4 cameras are used for shot detection is carried out in the mould shift of tobacco finished product, and No. 5 cameras are used for the presentation quality of tobacco finished product 7 upper end is carried out shot detection.The 1-5 camera has corresponding lighting source 105 respectively, and they are the anterior light source of lighting source to be provided, the rear portion light source of illumination to be provided and the top light source of illumination is provided for smoke box top CCD camera 103 (3,4, No. 5 shared light sources of camera) for No. 2 CCD cameras 102 in smoke box rear portion for the anterior No. 1 CCD camera 101 of smoke box.Bar code reader (also can use the CCD camera here) 104 is used to read the bar code on the casing so that check with canned data and for follow-up station correct bar code is provided.No. 1 the station pick-up unit also can be equipped with photoelectric detector 106 in case of necessity.No. 2 station pick-up units 2 are formed by being used for No. 6 CCD cameras 201 and lighting source 201 that cigarette buttress to the smoke box inner bottom part lacks bar, plume mistake board.No. 3 station pick-up units 3 are made up of No. 7 CCD cameras 301 and the lighting source 302 that are used for smoke box inner top cigarette buttress is lacked the shot detection of bar, plume mistake board.As shown in Figure 1.
Electric hardware aspect during practical implementation: all hardware according to industrial standard designs, and kernal hardware comprises the high-quality industrial camera of high speed (according to the actual conditions apolegamy); There are not fan mechanism industrial computer, power supply, light source at a high speed fully; Hardware system can guarantee the long-term stability of using.The software aspect, detection algorithm specialty, stable, software systems have the dynamic calibration function, adapt to the plume of various reflective characteristics automatically, and man-machine interface repeatedly improves by customer requirements, possesses rapid modeling and zero offset capability, is simple and easy to use.
The principle of work of the utility model is:
At first system all carries out integrity detection 1 time to the vanning process of each case cigarette, and this process can detect the bar cigarette of disappearance and serious damage; Then, smoke box two ends hasp is detected, this process can detect adhesive tape breakage, convexity, carton deformation defect; Smoke box bar code, the wrong board of carton, carton distortion are detected at last, this process can detect quality problems such as bar code disappearance, the wrong board breakage of carton again.As can beappreciated from fig. 1, this system uses many cover industrial cameras, handles through the image that many covers camera is obtained, thereby realizes the integrity detection to plume vanning overall process.Be installed in the vanning action that sensor on the equipment is used for catching in real time cartoning sealing machine; The logic monitoring of the IMAQ triggering of realization plume and the vanning process of case packer; After satisfying prescribed phases, can trigger camera immediately and take pictures, the CCD camera just is sent to the image-forming information of bar cigarette and carries out data processing in the computing machine through data line.The correlation parameter that computing machine in the control desk sets according to the user; The view data of actual acquisition is carried out the integrated use of software algorithms such as geometry edge extracting, Blob, grey level histogram and make judgement; Qualified smoke box will pass through on production line smoothly, meet the defective smoke box and will be issued warning, shutdown or online rejecting.
The utility model does not relate to all identical with the prior art prior art that maybe can adopt of part to be realized.
Claims (7)
1. joint sealing cabinet packing quality vision on-line detecting system; It is characterized in that it comprises No. 1 station pick-up unit (1), No. 2 station pick-up units (2) and No. 3 station pick-up units (3); The signal input part that the input end of their detection signal is all corresponding with I/O control panel (5) links to each other; The output terminal of their detection signal all links to each other with the signal input part of computing machine (4); The warning of computing machine (4), rejecting signal link to each other through the data line signal input end corresponding with I/O control panel (5), and the warning that I/O control panel (5) is corresponding, rejecting signal output part link to each other with the signal input part of corresponding warning, device for eliminating; Described No. 1 station pick-up unit (1), No. 2 station pick-up units (2) and No. 3 station pick-up units (3) all include the CCD camera.
2. joint sealing cabinet packing quality vision on-line detecting system according to claim 1; The signal output part that it is characterized in that described No. 1 station pick-up unit (1), No. 2 station pick-up units (2) and No. 3 station pick-up units (3) is connected with data line; Each data line links to each other with the input end of HUB (6); The signal output part of HUB (6) links to each other with the signal input part of computing machine (4), and described signal comprises the pulse signal that vision signal that the CCD camera provides and bar code reading machine provide.
3. joint sealing cabinet packing quality vision on-line detecting system according to claim 1; It is characterized in that described No. 1 station pick-up unit (1) mainly is made up of the anterior No. 1 CCD camera (101) of smoke box, No. 2 CCD cameras in smoke box rear portion (102), smoke box top CCD camera (103), smoke box bar code reader (104) and corresponding lighting source (105); The anterior No. 1 CCD camera of described smoke box (101) is used for the sealed adhesive tape of tobacco finished product front end face hasp sealing label is carried out shot detection, and described smoke box rear portion No. 2 camera CCD camera (102) is used for the sealed adhesive tape of tobacco finished product posterior end surface fastener sealing label is carried out shot detection; Smoke box top CCD camera (103) is used for the presentation quality of the mould shift of tobacco finished product and upper end is carried out shot detection, and smoke box bar code reader (104) is used for the bar shaped error code, the bar code disappearance, and no bar codes etc. detect.
4. joint sealing cabinet packing quality vision on-line detecting system according to claim 3; The quantity that it is characterized in that described smoke box top CCD camera (103) is three; One of them is used for barcode quality is detected; One is used for shot detection is carried out in the mould shift of tobacco finished product, and another is used for the presentation quality of tobacco finished product upper end is carried out shot detection.
5. joint sealing cabinet packing quality vision on-line detecting system according to claim 3 is characterized in that described lighting source (105) is included as the anterior No. 1 CCD camera of smoke box (101) and provides the anterior light source of lighting source, the rear portion light source of illumination is provided and the top light source of illumination is provided for smoke box top CCD camera (103) for No. 2 CCD cameras in smoke box rear portion (102).
6. joint sealing cabinet packing quality vision on-line detecting system according to claim 1 is characterized in that described No. 2 station pick-up units (2) are made up of No. 6 CCD cameras (201) and the lighting source (202) that are used for the cigarette of smoke box inner bottom part buttress is lacked bar, the wrong board detection of plume.
7. joint sealing cabinet packing quality vision on-line detecting system according to claim 1 is characterized in that described No. 3 station pick-up units (3) are made up of No. 7 CCD cameras (301) and the lighting source (302) that are used for smoke box inner top cigarette buttress is lacked the shot detection of bar, plume mistake board.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011203374094U CN202204780U (en) | 2011-09-09 | 2011-09-09 | Visual online detection system for carton sealing machine carton packing quality |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011203374094U CN202204780U (en) | 2011-09-09 | 2011-09-09 | Visual online detection system for carton sealing machine carton packing quality |
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| CN202204780U true CN202204780U (en) | 2012-04-25 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104035136A (en) * | 2014-06-11 | 2014-09-10 | 南京理工大学 | Encasement bar-lacking microwave detection device for goods with tinfoil packages and detection method |
| CN108620343A (en) * | 2018-04-09 | 2018-10-09 | 河南中烟工业有限责任公司 | A kind of smoke box appearance quality detection method based on CCD |
| CN110907472A (en) * | 2019-11-15 | 2020-03-24 | 河南中烟工业有限责任公司 | Image recognition system for online cigarette product packaging |
| CN111003248A (en) * | 2019-12-27 | 2020-04-14 | 重庆环视高科技有限公司 | Device, system and baling press that adjustment carton warp |
| CN113552132A (en) * | 2021-06-23 | 2021-10-26 | 滁州沃博自动化科技有限公司 | Static product defect detection equipment for visual detection belt conveyor |
-
2011
- 2011-09-09 CN CN2011203374094U patent/CN202204780U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104035136A (en) * | 2014-06-11 | 2014-09-10 | 南京理工大学 | Encasement bar-lacking microwave detection device for goods with tinfoil packages and detection method |
| CN108620343A (en) * | 2018-04-09 | 2018-10-09 | 河南中烟工业有限责任公司 | A kind of smoke box appearance quality detection method based on CCD |
| CN110907472A (en) * | 2019-11-15 | 2020-03-24 | 河南中烟工业有限责任公司 | Image recognition system for online cigarette product packaging |
| CN111003248A (en) * | 2019-12-27 | 2020-04-14 | 重庆环视高科技有限公司 | Device, system and baling press that adjustment carton warp |
| CN113552132A (en) * | 2021-06-23 | 2021-10-26 | 滁州沃博自动化科技有限公司 | Static product defect detection equipment for visual detection belt conveyor |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: NANJING DASHU INTELLIGENCE TECHNOLOGY CO., LTD. Free format text: FORMER NAME: DASHU SMART TECHNOLOGY (NANJING) CO., LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: Yi Huai street Jiangning Development Zone in Nanjing City, Jiangsu province 211100 No. 8 Patentee after: Nanjing Dashu Intelligence Technology Co., Ltd. Address before: Yi Huai street Jiangning Development Zone in Nanjing City, Jiangsu province 211100 No. 8 Patentee before: Dashu Smart Technology (Nanjing) Co., Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120425 Termination date: 20200909 |
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| CF01 | Termination of patent right due to non-payment of annual fee |