CN106363912A - 一种复合板的包边方式 - Google Patents
一种复合板的包边方式 Download PDFInfo
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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- A47B96/205—Composite panels, comprising several elements joined together
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
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- B29C63/04—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material by folding, winding, bending or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2053—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position
- B29C65/2061—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding
- B29C65/2069—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined
- B29C65/2076—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by special ways of bringing the welding mirrors into position by sliding with an angle with respect to the plane comprising the parts to be joined perpendicularly to the plane comprising the parts to be joined
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
- B29C66/022—Mechanical pre-treatments, e.g. reshaping
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- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
- B29C66/112—Single lapped joints
- B29C66/1122—Single lap to lap joints, i.e. overlap joints
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
- B29C66/43—Joining a relatively small portion of the surface of said articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/543—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining more than two hollow-preforms to form said hollow articles
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- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
- B29C66/545—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles one hollow-preform being placed inside the other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
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- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
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Abstract
本发明公开了一种复合板的包边方式,该复合板的上面板罩住该复合板的下底板,该上面板的侧边部分或全部围绕在该下底板的外侧,该上面板侧边部分或全部设有超出该下底板并向外延伸的连接部分,加热器对所述连接部分和下底板二者相邻接的部位进行加热之后,折叠机构朝向所述复合板内侧方向折起所述连接部分并使所述连接部分与所述下底板熔接在一起。利用加热器对连接部分和下底板进行加热,使连接部分靠近下底板一端的根部、以及下底板靠近连接部分的位置被加热至熔融状态,然后,利用折叠机构折起连接部分,就可以使连接部分与下底板熔接在一起,生产效率高,实现自动化生产,产品合格率有效提高。
Description
技术领域
本发明涉及一种复合板的包边方式,特别是涉及复合吸塑板的包边方式。
背景技术
桌板、椅子凳板、梯子踏板等板件,早期的制作方式是采用木材或铁件来制作,为一体式结构,虽然板件的强度好,但是制作成本很高、重量很大。后来,人们希望能够用塑料来制作板件,塑料可以极大降低生产成本并且减轻重量,但是,塑料板一个最主要的问题是强度差。为了克服塑料板强度差的技术问题,申请人早期就研发设计了新型复合塑料板,其包括上面板和下底板两层结构组立形成,下底板向上形成带多个凹孔的蜂窝结构,蜂窝结构的顶面(凹孔的上底面)支撑在上面板下表面,这种结构能够有效地提高塑料板的强度,很受市场的欢迎。此种新型复合塑料板的上面板和下底板的周边分别设有侧边,组装时上面板侧边和下底板侧边贴靠并用胶水进行粘结,从而使新型复合塑料板的四周形成封闭结构。而现在生产车间里都是采用工人手动对上面板侧边和下底板侧边涂胶水,之后再手动将上面板和下底板套装在一起使二侧边粘结在一起,一方面生产效率低,另一方面胶水容易粘到面板表面,导致不良率高。
发明内容
本发明提供了一种复合板的包边方式,其克服了背景技术所存在的不足。本发明解决其技术问题所采用的技术方案是:
一种复合板的包边方式,该复合板的上面板罩住该复合板的下底板,该上面板的侧边部分或全部围绕在该下底板的外侧,该上面板侧边部分或全部设有超出该下底板并向外延伸的连接部分,加热器对所述连接部分和下底板二者相邻接的部位进行加热之后,折叠机构朝向所述复合板内侧方向折起所述连接部分并使所述连接部分与所述下底板熔接在一起。
本技术方案与背景技术相比,它具有如下优点:
利用加热器对连接部分和下底板进行加热,使连接部分靠近下底板一端的根部、以及下底板靠近连接部分的位置被加热至熔融状态,然后,利用折叠机构折起连接部分,就可以使连接部分与下底板熔接在一起,生产效率高,实现自动化生产,产品合格率有效提高。
附图说明
下面结合附图和实施例对本发明作进一步说明。
图1绘示了复合板的立体示意图。
图2绘示了图1所示复合板的立体分解示意图。
图3绘示了图1所示复合板的部分剖视示意图。
图4a绘示了采用第一种包边方式的上面板和下底板的分开示意图。
图4b绘示了采用第一种包边方式的上面板和下底板组合在一起的示意图。
图4c绘示了采用第一种包边方式的上面板和下底板熔接在一起的示意图。
图5a绘示了采用第一种包边方式加热上面板和下底板的示意图。
图5b绘示了采用第一种包边方式折起上面板侧边连接部分的示意图。
图6绘示了采用第二种包边方式的上面板和下底板的分开示意图。
图7a绘示了采用第二种包边方式加热上面板和下底板的示意图。
图7b绘示了采用第二种包边方式折起上面板侧边连接部分的示意图。
图8绘示了采用第三种包边方式的上面板和下底板的分开示意图。
图9a绘示了采用第三种包边方式加热上面板和下底板的示意图。
图9b绘示了采用第三种包边方式竖直折起上面板侧边连接部分的示意图。
图9c绘示了采用第三种包边方式水平折起上面板侧边连接部分的示意图。
图10绘示了上面板在组装前的俯视示意图。
具体实施方式
请参照图1至图3,复合板包括上面板1、下底板2、加强边框3。所述上面板1和下底板2是PP材料。所述上面板1的四周连接有侧边12,所述下底板2的四周连接有侧边22,上面板1罩住下底板2,该上面板的侧边12围绕在该下底板的侧边22的外侧。所述上面板1和下底板2配合包住加强边框3,所述加强边框3位于复合板的边沿部位,所述下底板的侧边22靠住所述加强边框3。所述下底板2设有朝向上面板一侧凸起的多个凸台24,所述凸台24支撑住所述上面板1。所述上面板1侧边12的底部还设有连接部分14,连接部分14与下底板2熔接在一起,使上面板1和下底板2组装在一起。
连接部分14与下底板2熔接可采用至少三种包边方式来实现:
第一种包边方式,请参照图4a、4b、4c、5a、5b,所述连接部分14竖直设置,上面板的侧边12在一个竖直平面内,连接部分14超出该下底板并向外延伸,利用加热器6对所述连接部分14和下底板2二者相邻接的部位进行加热至熔融状态,之后,折叠机构7朝向所述复合板内侧方向折起所述连接部分14并使所述连接部分14与所述下底板2熔接在一起。优选地,所述折叠机构7为一滑块,加热时,所述复合板放置在支撑台面4上,所述上面板侧边12抵靠在底座5上,所述滑块7可移动地位于该底座5上方,侧边定位块挡8靠在所述连接部分14的内侧的边缘位置,所述侧边定位块8与所述滑块7配合夹持住所述连接部分14的边缘位置,下底板定位块9压住所述下底板。所述滑块7对应所述连接部分14设有竖直端面72,加热时,所述连接部分14靠在所述竖直端面72上,所述滑块7朝向所述复合板内侧方向水平移动折起所述连接部分14并将所述连接部分14压在下底板2上,实现熔接。
第二种包边方式,请参照图6、7a、7b,与第一种包边方式的区别在于:
所述连接部分14朝向所述复合板外侧倾斜设置,所述连接部分14与所述复合板上表面的夹角是20-70度,优选45度。所述滑块7对应所述连接部分14设有倾斜端面74,加热时,所述连接部分14靠在所述倾斜端面74上。
第三种包边方式,请参照图8、9a、9b、9c,与第一种包边方式的区别在于:所述连接部分14水平朝向所述复合板外侧延伸,加热之后,首先,所述底座5和滑块7一起竖直向上移动,将所述连接部分14由水平状态折起至竖直状态,然后,所述滑块7再朝向所述复合板内侧方向水平移动折起所述连接部分14并将所述连接部分14压在下底板2上,实熔接。
可以理解地,所述复合板的形状可以是方形、圆形、椭圆形等形状,请参照图10,可以在上面板1的连接部分14的底部开口在圆弧过渡部位设有锯齿状缺口16,这样,折起连接部分14之后,缺口16可以有效地进行让位,防止连接部分14在熔接时起皱。另外,上面板侧边12、连接部分14可以是围绕上面板四周设置的整圈的结构,也可以是局部设置在上面板边沿的某一个位置,上面板侧边12、连接部分14可以只设置在上面板的一侧或多侧,或者,当上面板是圆形或椭圆形时,上面板侧边12、连接部分14可以是沿上面板边缘的一小段结构或者是间隔开设置的多段结构。
以上所述,仅为本发明较佳实施例而已,故不能依此限定本发明实施的范围,即依本发明专利范围及说明书内容所作的等效变化与修饰,皆应仍属本发明涵盖的范围内。
Claims (10)
1.一种复合板的包边方式,该复合板的上面板罩住该复合板的下底板,该上面板的侧边部分或全部围绕在该下底板的外侧,其特征在于:该上面板侧边部分或全部设有超出该下底板并向外延伸的连接部分,加热器对所述连接部分和下底板二者相邻接的部位进行加热之后,折叠机构朝向所述复合板内侧方向折起所述连接部分并使所述连接部分与所述下底板熔接在一起。
2.根据权利要求1所述的一种复合板的包边方式,其特征在于:所述折叠机构包括滑块,加热时,所述滑块挡靠在所述连接部位外侧,所述滑块朝向所述复合板内侧方向水平移动折起所述连接部分并将所述连接部分压在下底板上。
3.根据权利要求2所述的一种复合板的包边方式,其特征在于:加热时,侧边定位块挡靠在所述连接部分的内侧的边缘位置,所述侧边定位块与所述滑块配合夹持住所述连接部分的边缘位置;加热时,下底板定位块压住所述下底板。
4.根据权利要求3所述的一种复合板的包边方式,其特征在于:加热时,所述复合板放置在支撑台面上,所述上面板侧边抵靠在底座上,所述滑块可移动地位于该底座上方。
5.根据权利要求2所述的一种复合板的包边方式,其特征在于:所述连接部分竖直设置,所述滑块对应所述连接部分设有竖直端面,加热时,所述连接部分靠在所述竖直端面上。
6.根据权利要求2所述的一种复合板的包边方式,其特征在于:所述连接部分朝向所述复合板外侧倾斜设置,所述滑块对应所述连接部分设有倾斜端面,加热时,所述连接部分靠在所述倾斜端面上。
7.根据权利要求6所述的一种复合板的包边方式,其特征在于:所述连接部分与所述复合板上表面的夹角是20-70度。
8.根据权利要求4所述的一种复合板的包边方式,其特征在于:所述连接部分水平朝向所述复合板外侧延伸,加热之后,首先,所述底座和滑块一起竖直向上移动,将所述连接部分由水平状态折起至竖直状态,然后,所述滑块再朝向所述复合板内侧方向水平移动折起所述连接部分并将所述连接部分压在下底板上。
9.根据权利要求1所述的一种复合板的包边方式,其特征在于:所述上面板和下底板是PP材料,所述连接部分的底部开口在圆弧过渡部位设有锯齿状缺口。
10.根据权利要求1所述的一种复合板的包边方式,其特征在于:所述下底板的四周部分或全部连接有侧边,所述下底板侧边位于上面板侧边的内侧;所述下底板设有朝向上面板一侧凸起的多个凸台,所述凸台支撑住所述上面板;所述上面板和下底板配合包住加强边框,所述加强边框位于复合板的边沿部位,所述下底板的侧边靠住所述加强边框。
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