CN105887514A - 一种竹纤维面料染整工艺 - Google Patents

一种竹纤维面料染整工艺 Download PDF

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CN105887514A
CN105887514A CN201610327635.1A CN201610327635A CN105887514A CN 105887514 A CN105887514 A CN 105887514A CN 201610327635 A CN201610327635 A CN 201610327635A CN 105887514 A CN105887514 A CN 105887514A
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吴永惠
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New Sega Textile (nantong) Co Ltd
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Abstract

本发明公开了一种竹纤维面料染整工艺，煮漂：竹纤维面料用煮漂液煮漂，后进行烘干，烘干后进行预定型；前处理：将预定型后的织物进行退浆；染色：先采用质量浓度75%的乙醇浸泡面料，在上述煮漂液中加入活性染料制成染液，对竹纤维面料用该染液浸渍，染色后的竹纤维面料放入还原清洗液中进行还原清洗，再用清水对该竹纤维面料清洗；后整理：将染色后的织物放入亲水性氨基硅柔软剂进行浸轧，浸轧后加入竹醋液制成整理液进行后整理；拉幅：后整理后的织物烘干再拉幅定型。通过改进煮漂方法和煮漂液的配方，降低了纤维的强力损伤，前处理既起到退浆煮练的效果，又保证了竹纤维的强力不受较大损失；染色工艺保证了良好的染色效果和染色牢度，最终生产的织物表面平整，色泽均匀，染料色牢度高。

Description

一种竹纤维面料染整工艺
技术领域
本发明涉及一种竹纤维面料染整工艺。
背景技术
由于竹纤维的特殊性，如果沿用棉纺织品的染整工艺，就会使得竹纤维的天然抗菌性能急剧下降。经过前处理、染色后的竹纤维混纺面料抑菌率已经小于70%，抑菌值小于1。如果煮漂效果不佳，会使织物表面白度均匀性差，织物的强力下降，严重影响竹棉混纺后的织物的质量。不仅如此，传统的织物抗菌整理剂处理后竹纤维织物的各项物理性能也发生较大变化。
因此，需要提供一种新的技术方案来解决上述问题。
发明内容
本发明要解决的技术问题是提供一种竹纤维面料染整工艺。对竹纤维织物影响较大的物理性能，如透气性、扩散性、毛效等有明显的改善。
为解决上述技术问题，本发明提供一种竹纤维面料染整工艺，包括以下步骤：
1）煮漂：竹纤维面料在 50-60℃的温水中进布，且在 95-100℃的温度条件下利用煮漂液煮漂 50-60min，再在50-60℃的温水中水洗至煮漂液为中性，煮漂后进行烘干，烘干后进行预定型，预定型温度120-130℃；
2）前处理：将预定型后的织物进行退浆，退浆液中含有1-3g/L的氢氧化钠、2-6g/L的双氧水、1-1.5g/L淀粉酶，退浆温度45-60℃；
3）染色：先采用质量浓度75%的乙醇浸泡面料20-30分钟，在上述煮漂液中加入活性染料制成染液，对竹纤维面料用该染液浸渍20-30min后，30-60min后将染液温度加热到90-95℃并保持20-30min，染色后的竹纤维面料放入还原清洗液中进行还原清洗，清洗温度55-60℃，再用清水对该竹纤维面料清洗；
4）后整理：将染色后的织物放入 6-8 g/L 的亲水性氨基硅柔软剂进行浸轧，浸轧后加入竹醋液制成整理液进行后整理，预烘温度为75-85℃，焙烘温度为115-130℃；
5）拉幅：后整理后的织物于 80-90℃烘干及拉幅定型。
煮漂液由9-10g/L的乙二胺四乙酸二钠、4-5g/L的碳酸钠、4-5g/L的抗皱剂、14-15g/L的双氧水。
本发明的有益效果：通过改进煮漂方法和煮漂液的配方，降低了纤维的强力损伤，前处理既起到退浆煮练的效果，又保证了竹纤维的强力不受较大损失；染色工艺保证了良好的染色效果和染色牢度，后整理工艺保证了纱线的强力，最终生产的织物表面平整，色泽均匀，染料色牢度高。
具体实施方式
为了加深对本发明的理解，下面将结合实施例对本发明作进一步详述，该实施例仅用于解释本发明，并不构成对本发明的保护范围的限定。
实施例1
本发明的一种竹纤维面料染整工艺，包括以下步骤：
1）煮漂：竹纤维面料在 50℃的温水中进布，且在 95℃的温度条件下利用煮漂液煮漂 50min，再在50℃的温水中水洗至煮漂液为中性，煮漂后进行烘干，烘干后进行预定型，预定型温度120℃；
2）前处理：将预定型后的织物进行退浆，退浆液中含有1g/L的氢氧化钠、2g/L的双氧水、1g/L淀粉酶，退浆温度45℃；
3）染色：先采用质量浓度75%的乙醇浸泡面料25分钟，在上述煮漂液中加入活性染料制成染液，对竹纤维面料用该染液浸渍20min后，30min后将染液温度加热到90℃并保持20min，染色后的竹纤维面料放入还原清洗液中进行还原清洗，清洗温度55℃，再用清水对该竹纤维面料清洗；
4）后整理：将染色后的织物放入7g/L 的亲水性氨基硅柔软剂进行浸轧，浸轧后加入竹醋液制成整理液进行后整理，预烘温度为80℃，焙烘温度为120℃；
5）拉幅：后整理后的织物于 85℃烘干及拉幅定型。
煮漂液由9g/L的乙二胺四乙酸二钠、4g/L的碳酸钠、4g/L的抗皱剂、14g/L的双氧水。
实施例2
本发明的一种竹纤维面料染整工艺，包括以下步骤：
1）煮漂：竹纤维面料在 55℃的温水中进布，且在 98℃的温度条件下利用煮漂液煮漂 55min，再在55℃的温水中水洗至煮漂液为中性，煮漂后进行烘干，烘干后进行预定型，预定型温度125℃；
2）前处理：将预定型后的织物进行退浆，退浆液中含有2g/L的氢氧化钠、4g/L的双氧水、1.2g/L淀粉酶，退浆温度52℃；
3）染色：先采用质量浓度75%的乙醇浸泡面料25分钟，在上述煮漂液中加入活性染料制成染液，对竹纤维面料用该染液浸渍25min后，45min后将染液温度加热到92℃并保持25min，染色后的竹纤维面料放入还原清洗液中进行还原清洗，清洗温度58℃，再用清水对该竹纤维面料清洗；
4）后整理：将染色后的织物放入7g/L 的亲水性氨基硅柔软剂进行浸轧，浸轧后加入竹醋液制成整理液进行后整理，预烘温度为80℃，焙烘温度为122℃；
5）拉幅：后整理后的织物于 85℃烘干及拉幅定型。
煮漂液由9.5g/L的乙二胺四乙酸二钠、4.5g/L的碳酸钠、4.5g/L的抗皱剂、14.5g/L的双氧水。
实施例3
本发明的一种竹纤维面料染整工艺，包括以下步骤：
1）煮漂：竹纤维面料在 60℃的温水中进布，且在100℃的温度条件下利用煮漂液煮漂60min，再在60℃的温水中水洗至煮漂液为中性，煮漂后进行烘干，烘干后进行预定型，预定型温度130℃；
2）前处理：将预定型后的织物进行退浆，退浆液中含有3g/L的氢氧化钠、6g/L的双氧水、1.5g/L淀粉酶，退浆温度60℃；
3）染色：先采用质量浓度75%的乙醇浸泡面料30分钟，在上述煮漂液中加入活性染料制成染液，对竹纤维面料用该染液浸渍30min后，60min后将染液温度加热到95℃并保持30min，染色后的竹纤维面料放入还原清洗液中进行还原清洗，清洗温度60℃，再用清水对该竹纤维面料清洗；
4）后整理：将染色后的织物放入 8 g/L 的亲水性氨基硅柔软剂进行浸轧，浸轧后加入竹醋液制成整理液进行后整理，预烘温度为85℃，焙烘温度为130℃；
5）拉幅：后整理后的织物于 90℃烘干及拉幅定型。
煮漂液由10g/L的乙二胺四乙酸二钠、5g/L的碳酸钠、5g/L的抗皱剂、15g/L的双氧水。
通过改进煮漂方法和煮漂液的配方，降低了纤维的强力损伤，前处理既起到退浆煮练的效果，又保证了竹纤维的强力不受较大损失；染色工艺保证了良好的染色效果和染色牢度，后整理工艺保证了纱线的强力，最终生产的织物表面平整，色泽均匀，染料色牢度高。
经本发明染整的竹纤维织物具有良好的抑菌率和抑菌值，并且在对竹纤维织物影响较大的物理性能，如透气性、扩散性、毛效等有明显的改善。

Claims (2)

1.一种竹纤维面料染整工艺，其特征在于，包括以下步骤：
1）煮漂：竹纤维面料在 50-60℃的温水中进布，且在 95-100℃的温度条件下利用煮漂液煮漂 50-60min，再在50-60℃的温水中水洗至煮漂液为中性，煮漂后进行烘干，烘干后进行预定型，预定型温度120-130℃；
2）前处理：将预定型后的织物进行退浆，退浆液中含有1-3g/L的氢氧化钠、2-6g/L的双氧水、1-1.5g/L淀粉酶，退浆温度45-60℃；
3）染色：先采用质量浓度75%的乙醇浸泡面料20-30分钟，在上述煮漂液中加入活性染料制成染液，对竹纤维面料用该染液浸渍20-30min后，30-60min后将染液温度加热到90-95℃并保持20-30min，染色后的竹纤维面料放入还原清洗液中进行还原清洗，清洗温度55-60℃，再用清水对该竹纤维面料清洗；
4）后整理：将染色后的织物放入 6-8 g/L 的亲水性氨基硅柔软剂进行浸轧，浸轧后加入竹醋液制成整理液进行后整理，预烘温度为75-85℃，焙烘温度为115-130℃；
5）拉幅：后整理后的织物于 80-90℃烘干及拉幅定型。
2.根据权利要求1所述的一种竹纤维面料染整工艺，其特征在于：煮漂液由9-10g/L的乙二胺四乙酸二钠、4-5g/L的碳酸钠、4-5g/L的抗皱剂、14-15g/L的双氧水。
CN201610327635.1A 2016-05-18 2016-05-18 一种竹纤维面料染整工艺 Pending CN105887514A (zh)

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CN109487599A (zh) * 2018-11-15 2019-03-19 罗莱生活科技股份有限公司 一种竹纤维面料的印染工艺

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