CN105803756A - Processing process for forming vintage visual effect of denim - Google Patents
Processing process for forming vintage visual effect of denim Download PDFInfo
- Publication number
- CN105803756A CN105803756A CN201610139054.5A CN201610139054A CN105803756A CN 105803756 A CN105803756 A CN 105803756A CN 201610139054 A CN201610139054 A CN 201610139054A CN 105803756 A CN105803756 A CN 105803756A
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- CN
- China
- Prior art keywords
- denim
- treatment
- dehydration
- washing
- visual effect
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000000034 method Methods 0.000 title claims abstract description 46
- 230000008569 process Effects 0.000 title claims abstract description 38
- 238000012545 processing Methods 0.000 title claims abstract description 12
- 230000000007 visual effect Effects 0.000 title claims abstract description 11
- 238000009990 desizing Methods 0.000 claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
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- 230000018044 dehydration Effects 0.000 claims abstract description 15
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 15
- 238000004513 sizing Methods 0.000 claims abstract description 12
- 238000001035 drying Methods 0.000 claims abstract description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 28
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- 235000012469 Cleome gynandra Nutrition 0.000 claims description 10
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- 108010029541 Laccase Proteins 0.000 claims description 9
- 230000007935 neutral effect Effects 0.000 claims description 9
- 229960000583 acetic acid Drugs 0.000 claims description 8
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- 238000003672 processing method Methods 0.000 claims description 4
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- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 12
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- 102000004190 Enzymes Human genes 0.000 description 6
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- 229920002472 Starch Polymers 0.000 description 6
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- 229910000387 ammonium dihydrogen phosphate Inorganic materials 0.000 description 6
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- 229940088598 enzyme Drugs 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 238000007654 immersion Methods 0.000 description 6
- 235000019837 monoammonium phosphate Nutrition 0.000 description 6
- 239000002736 nonionic surfactant Substances 0.000 description 6
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- 239000008107 starch Substances 0.000 description 6
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- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 description 3
- 239000004902 Softening Agent Substances 0.000 description 3
- 229920002125 Sokalan® Polymers 0.000 description 3
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- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 3
- -1 amido silicon Chemical compound 0.000 description 3
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Abstract
The invention provides a processing process for forming a vintage visual effect of denim. The processing process is characterized by comprising the following steps of: (1) carrying out desizing and softening treatment on the denim; (2) dehydrating the denim and taking out and putting the denim into a water washing machine; (3) carrying out water-washing ferment treatment on the denim; (4) washing the denim subjected to the water-washing ferment treatment; (5) carrying out whiskering treatment on the washed denim; (6) after whiskering treatment, carrying out stitching treatment and wearing-out treatment on the denim; and (7) sequentially carrying out washing, dehydration, drying, ironing and sizing, hanging and drying on the denim after the wearing-out treatment to obtain finished-product denim.
Description
The application is application number is 2014107032380, and denomination of invention is a kind of processing method making denim present outmoded visual effect, and the applying date is the divisional application of the application for a patent for invention on November 29th, 2014.
Technical field
The present invention relates to a kind of processing technique making denim present outmoded visual effect.
Background technology
Namely jean is being made with the jeans of deep heavy, stiffening, the tough and hard wear resistant of cloth 19th century, thus being deeply subject to liking of blue collar, differentiation and the technological innovation of the aspects such as Fashion Design fashion-orientation, the variation of fabric quality organizational structure, processing technique multiplexed combination, cloth cover effect function seriation, garment wash technique is art up are then subjected to it, jean is the various individual demand of Service Efficiency people day by day, becomes all-ages global toggery.
Since 20 century 70s, denim advances with quickish speed in China, according to incompletely statistics, the annual denim produced of China has reached more than 20 hundred million meters, accounts for the world 1/4, and jeans are also more than 2,700,000,000, it can be said that I crosses becomes the manufacturing country that denim in the world is important.Development along with market, the epoch that conventional denim ruled all the land in the past pass by already, the denim of present shades of colour is competitively striven for the favour, traditional cowboy is by indigo dyeing, color is comparatively deep, in order to cater to the demand of each side, it is legacy cowboy and is also affected by liking of more and more people, specific wash water technique is usually taken can reach certain to do old effect, but various at present to do old wash water technique uneven, it is improper that various process conditions select, it is easy to causes that to do old effect uneven or reduce jean facing material intensity or the problem such as easily fade.The denim presenting outmoded visual effect on market fades uneven, and simply fade in denim top layer, moreover it is possible to see the physical damnification of denim fiber, and price is high.
Summary of the invention
Goal of the invention: the invention aims to solve the deficiencies in the prior art, a kind of processing method making denim present outmoded visual effect is provided, make denim present a kind of wear all the year round get off outmoded style, fashion sensation, this process makes denim fade uniformly, the fiber of denim is not subjected to physical damnification, and cost is low.
Technical scheme: in order to realize object above, a kind of processing technique making denim present outmoded visual effect of the present invention, it includes following step:
A kind of processing technique making denim present outmoded visual effect, it is characterised in that comprise the following steps: denim is carried out desizing sofening treatment by (1);(2) denim dehydration is taken out, be subsequently placed in rinsing machine;(3) denim carries out washing ferment process;(4) denim is carried out after processing by washing ferment;(5) after cleaning treatment, denim is carried out cat's whisker process;(6) denim is ordered pin after cat's whisker process to process and worn-off process;(7) denim is sequentially carried out after processing by worn-off, dehydration, drying, whole boiling hot sizing, hanger bakee and get product denim.
Described denim is to adopt 70-80% cotton, the polyurethane elastomeric fiber of 5-10% and the terylene of 10-25% are as warp thread, weft yarn made by the llama yarn of 7.5S, it is made into twill cowboy grey cloth, fabric specification: 140 × 90 pieces/cun, 1/3 twill, warp thread and weft yarn both pass through starch starching and process, in slurry, the percentage by weight of each component is starch 50-60%, PVA20-30%, softening agent 2-5%, polyacrylic acid 25-40%, wax disk(-sc) 1-3%, the process conditions of starching are that sizing groove temperature is 90-98 DEG C, rate of sizing 10-12%, squeezing roller pressure position 25-30kN, speed 20-30m/min.
nullStep (1) adopts softening desizing liquid to carry out softening desizing and processes,Described softening desizing liquid includes amylase、Cellulase,Nonionic surfactant、Ammonium dihydrogen phosphate、Sodium chloride、Silicone oil、Silk peptide powder,Amylase is consisted of according to percentage by weight、Cellulase,Nonionic surfactant、Ammonium dihydrogen phosphate、Sodium chloride、Silicone oil、Silk peptide powder is 20-30% respectively,30-40%,1-5%,1-5%,2-8%,10-20%,5-10%,Denim is put in desizing equipment,Add the water of denim weight 25-30 times,It is subsequently adding softening desizing liquid,It is to slowly warm up to 50-60 DEG C,Process 30-40min,It is subsequently adding 3-5g/L protease,30-40min is processed at 50-60 DEG C,Use clean water 5-10min again.
Denim dehydration is placed in rinsing machine by step (2), and the liquid measure in rinsing machine is 20-25 times of denim weight, wherein adds 1-2g/L coarse grain enzyme preparation, 3-8wt% decamethylcyclopentaandoxane and 5-10wt% activated carbon, washes 30-60min in rinsing machine.
The described washing ferment of step (3) processes the green glow laccase being to adopt 0.5-1g/L, the neutral cellulase of 0.5-1g/L, glacial acetic acid 0.1-0.2g/L, 0.2-0.5g/L decamethylcyclopentaandoxane and 0.5-1g/L activated carbon, denim is placed in rinsing machine, open steam and be warming up to 50-60 DEG C, be then shut off steam, add green glow laccase, neutral cellulase, glacial acetic acid decamethylcyclopentaandoxane and activated carbon, be subsequently adding the water of denim weight 20-25 times, stirs 20-30min, then dehydration, it is warming up to 85-90 DEG C, 40min, it is subsequently cooled to room temperature.
The cleaning of described step (4) is to be placed in rinsing machine by denim, and the liquid measure in rinsing machine is 20-25 times of denim weight, is warming up to 50-60 DEG C, washes 10min, then dehydration, puts into room temperature clear water, then wash 10min.
Described cat's whisker processes and includes pinching folding, resin sizing and sandblasting spray medicine three process, first at the modified 2D resin of room temperature immersion 10-12wt%, the magnesium chloride of 3-5wt%, the amido silicon oil of 1-5wt% and 2-4% triethanolamine, bath raio 1:10, room temperature immersion 10min, then dewatered drying, liquid carrying rate is 70%, then drying to liquid carrying rate is 10-15% further, then folding is pinched by hand, put in baking oven and bake 1-5 minute at 120-180 DEG C, folding place metal spraying emery is being pinched after cooling, then friction is faded, spray 2-3% potassium permanganate again to strip further, form three-dimensional cat's whisker, then neutralisation treatment.
Beneficial effects of the present invention:
1, jean is carried out desizing softening washing, jean is made to do uniform force in old technology follow-up, it is unlikely to occur doing old uneven situation, and take enzyme desizing, and the damage of fabric is reduced wherein with the use of silicone oil, silk peptide powder, the softening degree that improve fabric the addition having been surprisingly found that silk peptide powder;
2, washing adopts coarse grain enzyme preparation, decamethylcyclopentaandoxane and activated carbon, and the latter two can adsorb and contain the fiber fragment etc. washed, and improve water washing effect;
3, washing ferment processes medium green light laccase and neutral cellulase, decamethylcyclopentaandoxane and activated carbon coordinate enzyme to process simultaneously, the special construction of decamethylcyclopentaandoxane and activated carbon so that it is adsorbed as early as possible by the impurity washed and disperse, not returning and be stained with, effect is clearly.
After processed, jean surface is soft, fine and smooth, and fabric abrasion effect is true, and whole operating procedure does not reduce the intensity of fabric, carries out when softening doing old, does old uniform in effect.
The concentration occurred in present specification, specification digest, claims, ratio, wt% is the percentage by weight relative to fabric, and if no special instructions, all the other are mass concentration, and percentage ratio is weight percentage.
Detailed description of the invention
Below in conjunction with specific embodiment, technical scheme is carried out more detailed introduction, but protection scope of the present invention is not limited thereto.
Embodiment 1:
Denim is to adopt 70-80% cotton, the polyurethane elastomeric fiber of 5-10% and the terylene of 10-25% are as warp thread, weft yarn made by the llama yarn of 7.5S, it is made into twill cowboy grey cloth, fabric specification: 140 × 90 pieces/cun, 1/3 twill, warp thread and weft yarn both pass through starch starching and process, in slurry, the percentage by weight of each component is starch 60%, PVA20%, softening agent 2%, polyacrylic acid 25%, wax disk(-sc) 3%, the process conditions of starching are sizing groove temperature is 90 DEG C, the rate of sizing 10%, squeezing roller pressure position 25kN, speed 20m/min.
Adopt softening desizing liquid to carry out softening desizing to process, described softening desizing liquid includes amylase, cellulase, nonionic surfactant, ammonium dihydrogen phosphate, sodium chloride, silicone oil, silk peptide powder, amylase is consisted of according to percentage by weight, cellulase, nonionic surfactant, ammonium dihydrogen phosphate, sodium chloride, silicone oil, silk peptide powder respectively 20%, 40%, 2%, 5%, 8%, 15%, 10%, denim is put in desizing equipment, add the water of denim weight 30 times, it is subsequently adding softening desizing liquid, it is to slowly warm up to 50 DEG C, process 40min, it is subsequently adding 5g/L protease, 40min is processed at 50 DEG C, use clean water 10min again.
Being placed in rinsing machine by denim dehydration, the liquid measure in rinsing machine is 20 times of denim weight, wherein adds 2g/L coarse grain enzyme preparation, 8wt% decamethylcyclopentaandoxane and 10wt% activated carbon, washes 30min in rinsing machine.
Adopt the green glow laccase of 1g/L, the neutral cellulase of 0.5g/L, glacial acetic acid 0.1g/L, 0.5g/L decamethylcyclopentaandoxane and 1g/L activated carbon, be placed in rinsing machine by denim, opens steam and is warming up to 50 DEG C, it is then shut off steam, adds green glow laccase, neutral cellulase, glacial acetic acid decamethylcyclopentaandoxane and activated carbon, be subsequently adding the water of denim weight 20 times, stirs 20min, then dehydration, it is warming up to 85 DEG C, 40min, it is subsequently cooled to room temperature.
Cleaning is to be placed in rinsing machine by denim, and the liquid measure in rinsing machine is 20 times of denim weight, is warming up to 50 DEG C, washes 10min, then dehydration, puts into room temperature clear water, then wash 10min.
Described cat's whisker processes and includes pinching folding, resin sizing and sandblasting spray medicine three process, first at the modified 2D resin of room temperature immersion 12wt%, the magnesium chloride of 3wt%, the amido silicon oil of 1wt% and 4% triethanolamine; bath raio 1:10; room temperature immersion 10min; then dewatered drying; liquid carrying rate is 70%; then drying to liquid carrying rate is 15% further; then manual pinch folding, put in baking oven and bake at 180 DEG C 1 minute, after cooling, pinching folding place metal spraying emery; then friction is faded; sprays 2% potassium permanganate again and strips further, form three-dimensional cat's whisker, then neutralisation treatment.
Embodiment 2:
Denim is to adopt 70-80% cotton, the polyurethane elastomeric fiber of 5-10% and the terylene of 10-25% are as warp thread, weft yarn made by the llama yarn of 7.5S, it is made into twill cowboy grey cloth, fabric specification: 140 × 90 pieces/cun, 1/3 twill, warp thread and weft yarn both pass through starch starching and process, in slurry, the percentage by weight of each component is starch 50%, PVA20%, softening agent 2%, polyacrylic acid 27%, wax disk(-sc) 1%, the process conditions of starching are sizing groove temperature is 98 DEG C, the rate of sizing 12%, squeezing roller pressure position 25kN, speed 20m/min.
Step (1) adopts softening desizing liquid to carry out softening desizing and processes, described softening desizing liquid includes amylase, cellulase, nonionic surfactant, ammonium dihydrogen phosphate, sodium chloride, silicone oil, silk peptide powder, amylase is consisted of according to percentage by weight, cellulase, nonionic surfactant, ammonium dihydrogen phosphate, sodium chloride, silicone oil, silk peptide powder respectively 30%, 40%, 5%, 5%, 5%, 10%, 5%, denim is put in desizing equipment, add the water of denim weight 30 times, it is subsequently adding softening desizing liquid, it is to slowly warm up to 50 DEG C, process 40min, it is subsequently adding 5g/L protease, 30min is processed at 60 DEG C, use clean water 5min again.
Denim dehydration is placed in rinsing machine by step (2), and the liquid measure in rinsing machine is 25 times of denim weight, wherein adds 2g/L coarse grain enzyme preparation, 3wt% decamethylcyclopentaandoxane and 5wt% activated carbon, washes 60min in rinsing machine.
The described washing ferment of step (3) processes the green glow laccase being to adopt 0.5-1g/L, the neutral cellulase of 0.5-1g/L, glacial acetic acid 0.2g/L, 0.2g/L decamethylcyclopentaandoxane and 0.5g/L activated carbon, denim is placed in rinsing machine, open steam and be warming up to 50 DEG C, be then shut off steam, add green glow laccase, neutral cellulase, glacial acetic acid decamethylcyclopentaandoxane and activated carbon, be subsequently adding the water of denim weight 20 times, stirs 20min, then dehydration, it is warming up to 85 DEG C, 40min, it is subsequently cooled to room temperature.
The cleaning of described step (3) is to be placed in rinsing machine by denim, and the liquid measure in rinsing machine is 20 times of denim weight, is warming up to 60 DEG C, washes 10min, then dehydration, puts into room temperature clear water, then wash 10min.
Described cat's whisker processes and includes pinching folding, resin sizing and sandblasting spray medicine three process, first at the modified 2D resin of room temperature immersion 10wt%, the magnesium chloride of 3wt%, the amido silicon oil of 5wt% and 4% triethanolamine; bath raio 1:10; room temperature immersion 10min; then dewatered drying; liquid carrying rate is 70%; then drying to liquid carrying rate is 15% further; then manual pinch folding, put in baking oven and bake at 120 DEG C 5 minutes, after cooling, pinching folding place metal spraying emery; then friction is faded; sprays 2-3% potassium permanganate again and strips further, form three-dimensional cat's whisker, then neutralisation treatment.
The above is the preferred embodiment of the present invention, it is noted that for the general technical staff of the art, under the premise without departing from the principles of the invention, it is also possible to make improvement and modification, and these improve and modification also should be regarded as protection scope of the present invention.
Claims (2)
1. one kind makes the processing method that denim presents outmoded visual effect, it is characterised in that comprise the following steps: denim is carried out desizing sofening treatment by (1);(2) denim dehydration is taken out, be subsequently placed in rinsing machine;(3) denim carries out washing ferment process;(4) denim is carried out after processing by washing ferment;(5) after cleaning treatment, denim is carried out cat's whisker process;(6) denim is ordered pin after cat's whisker process to process and worn-off process;(7) denim is sequentially carried out after processing by worn-off, dehydration, drying, whole boiling hot sizing, hanger bakee and get product denim.
2. make the processing method that denim presents outmoded visual effect as claimed in claim 1, it is characterized in that: the described washing ferment of step (3) processes the green glow laccase being to adopt 0.5-1g/L, the neutral cellulase of 0.5-1g/L, glacial acetic acid 0.1-0.2g/L, 0.2-0.5g/L decamethylcyclopentaandoxane and 0.5-1g/L activated carbon, denim is placed in rinsing machine, open steam and be warming up to 50-60 DEG C, it is then shut off steam, add green glow laccase, neutral cellulase, glacial acetic acid, decamethylcyclopentaandoxane and activated carbon, it is subsequently adding the water of denim weight 20-25 times, stirring 20-30min, then dehydration, it is warming up to 85-90 DEG C, 40min, it is subsequently cooled to room temperature.
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CN110499605A (en) * | 2018-05-17 | 2019-11-26 | 句容市华冠服帽厂 | A kind of washing methods after reducing the spinning that denim fades |
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CN105568658A (en) | 2016-05-11 |
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