CN104963183A - Jeans wear product production technology - Google Patents
Jeans wear product production technology Download PDFInfo
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- CN104963183A CN104963183A CN201510305131.5A CN201510305131A CN104963183A CN 104963183 A CN104963183 A CN 104963183A CN 201510305131 A CN201510305131 A CN 201510305131A CN 104963183 A CN104963183 A CN 104963183A
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- Prior art keywords
- denim
- factory
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- fabric
- technology
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06L—DRY-CLEANING, WASHING OR BLEACHING FIBRES, FILAMENTS, THREADS, YARNS, FABRICS, FEATHERS OR MADE-UP FIBROUS GOODS; BLEACHING LEATHER OR FURS
- D06L1/00—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods
- D06L1/12—Dry-cleaning or washing fibres, filaments, threads, yarns, fabrics, feathers or made-up fibrous goods using aqueous solvents
- D06L1/14—De-sizing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/01—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural macromolecular compounds or derivatives thereof
- D06M15/03—Polysaccharides or derivatives thereof
- D06M15/11—Starch or derivatives thereof
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/327—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof
- D06M15/333—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated alcohols or esters thereof of vinyl acetate; Polyvinylalcohol
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/30—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using sulfur dyes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/09—Apparatus for passing open width fabrics through bleaching, washing or dyeing liquid
- D06B2700/095—Apparatus for passing open width fabrics through bleaching, washing or dyeing liquid for continuous treatment of open width fabrics, in which the fabric is guided without tension, e.g. superimposed or festooned, in order to extend the duration of treatment
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a jeans wear product production technology comprising the following steps of conducting sizing technology for jean cloth in a jean cloth factory, conducting printing and dyeing technology for jean cloth after sizing technology, conducting full-desizing technology for the jean cloth after printing and dyeing technology; sending the full-desized jean cloth to a garment factory for laser cutting, then conducting moustanche wash and monkey wash technology, sewing a style on a piece of cloth pattern paper in the fourth step in the garment factory, then tidying, and packaging. The laser cutting in the fourth step, moustanche wash and monkey wash technology and other technologies are finished at the same time via laser of a galvanometer laser marking machine via.
Description
Technical field
The present invention relates to clothing cloth production field, refer to a kind of jeans product producing process especially.
Background technology
Since denim comes out, deeply like by consumers in general are particularly youthful, the change of universal and modern's living awareness of the clothes made along with denim and articles for use, the demand of people to the clothes utilizing denim to make and articles for use is increasing, and individual requirement is also more and more higher.The finished product that denim common in the market supports is as clothes and Bu Bao etc., and its complex manufacturing, processing step is loaded down with trivial details, and production environment produces a large amount of pollution, and cannot meet the individual demand of the modern life.
Summary of the invention
The present invention proposes a kind of jeans product producing process, solves the problems of the prior art.
Technical scheme of the present invention is achieved in that
A kind of jeans product producing process, comprises the following steps:
A. in denim factory, sizing technique is carried out to denim;
B. in denim factory, dyeing and printing process is carried out to the denim after starching;
C. in denim factory, full destarch is carried out to the denim after printing and dyeing;
D. the denim after full destarch is delivered to clothing factory to carry out laser and cut out, cat's whisker, horse red horse technique;
E. in clothing factory, the pattern in the cloth case drawing in D step is sewed, arrange, packaging.
Laser in described step D is cut out, cat's whisker, and horse red horse and other technique utilize Mirror Laser-mark machine to be completed at one time by laser.
As preferably, the jean facing material in described step A is pure-cotton fabric, polyester-cotton fabric, Cotton and Hemp blending fabric, and llama fabric etc. are containing the one in cotton face fabric.
As preferably, each substance weight portion rate of the sizing material in described step A is: starch 160-200 part, PVA1-3 part, synthetic slurry 15-20 part, oil emulsion 5 parts, smooth agent 2 parts.
As preferably, the dyestuff of printing and dyeing to denim described in step B is bipseudoindoxyl dye, SULPHUR DYES, the one in coating dyestuff.
As preferably, described full desizing is:
(1) first enzyme desizing process is carried out to jean;
(2) enzyme is washed: by ferment powder concentration 4%, and water put into by acetic acid 0.3%, makes it be integrated with water, and adds jean static soak 20 minutes under the temperature conditions of 45 degrees Celsius afterwards, adds softener afterwards and float stone is worn away;
(3) with more than 30% aqueous sodium hypochlorite solution 1%-4%, add caustic soda, make working solution pH remain on 10-12, under 60 degrees celsius process 45 minutes;
(4) soap, carry out soaping brightening after chemical treatment is complete, soaping condition is: soda ash 1g/L, washing powder 0.5g/L, cleans 30 minutes under 60 degrees celsius;
(5) softness is washed: in water, incorporate softener, stirs 20 minutes, dewatered drying afterwards under the condition of 35 degrees Celsius.
As preferably, adopt Mirror Laser-mark machine, cutting out of denim fabric, cat's whisker in described D step, horse red horse technique is all completed by the form of laser.
As preferably, the sewing process in described E step is undertaken by machine and manual combination, sews completely to press clothing item again.
Present invention omits half desizing step of mercerising factory, full destarch is complete directly cuts out to clothing factory's laser, and cat's whisker, and horse red horse technique and other technique and above technique are completed by laser simultaneously, eliminate the water-washing step of washing plant simultaneously, directly just can complete remaining technique in clothing factory.
Beneficial effect
The present invention has the following advantages:
1. technological process is short.Efficiency is high
2. less manpower, saves and manually does technological work in a large number
3. environmental protection, does technological effect without chemicals.
4. technological effect is flexible, and total digitalization operation, technological effect controls flexibly.
5. be applicable to various quantity order to produce.From one to up to ten thousand, all can produce flexibly.
Detailed description of the invention
Be clearly and completely described to the technical scheme in the embodiment of the present invention below, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
A kind of jeans product producing process, comprises the following steps:
A. in denim factory, sizing technique is carried out to denim;
B. in denim factory, dyeing and printing process is carried out to the denim after starching;
C. in denim factory, full destarch is carried out to the denim after printing and dyeing;
D. the denim after full destarch is delivered to clothing factory to carry out laser and cut out, cat's whisker, horse red horse technique;
E. in clothing factory, the pattern in the cloth case drawing in D step is sewed, arrange, packaging.
Laser in described step D is cut out, cat's whisker, and horse red horse and other technique utilize Mirror Laser-mark machine to be completed at one time by laser.
As preferably, the jean facing material in described step A is pure-cotton fabric, polyester-cotton fabric, Cotton and Hemp blending fabric, and llama fabric etc. are containing the one in cotton face fabric.
As preferably, each substance weight portion rate of the sizing material in described step A is: starch 180 parts, PVA2 part, synthetic slurry 18 parts, oil emulsion 5 parts, smooth agent 2 parts.
As preferably, the dyestuff of printing and dyeing to denim described in step B is bipseudoindoxyl dye, SULPHUR DYES, the one in coating dyestuff.
As preferably, described full desizing is:
(1) first enzyme desizing process is carried out to jean;
(2) enzyme is washed: by ferment powder concentration 4%, and water put into by acetic acid 0.3%, makes it be integrated with water, and adds jean static soak 20 minutes under the temperature conditions of 45 degrees Celsius afterwards, adds softener afterwards and float stone is worn away;
(3) with more than 30% aqueous sodium hypochlorite solution 3%, add caustic soda, make working solution pH remain on 11, under 60 degrees celsius process 45 minutes;
(4) soap, carry out soaping brightening after chemical treatment is complete, soaping condition is: soda ash 1g/L, washing powder 0.5g/L, cleans 30 minutes under 60 degrees celsius;
(5) softness is washed: in water, incorporate softener, stirs 20 minutes, dewatered drying afterwards under the condition of 35 degrees Celsius.
As preferably, adopt Mirror Laser-mark machine, cutting out of denim fabric, cat's whisker in described D step, horse red horse technique is all completed by the form of laser.
As preferably, the sewing process in described E step is undertaken by machine and manual combination, sews completely to press clothing item again.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (7)
1. a jeans product producing process, comprises the following steps:
A. in denim factory, sizing technique is carried out to denim;
B. in denim factory, dyeing and printing process is carried out to the denim after starching;
C. in denim factory, full destarch is carried out to the denim after printing and dyeing;
D. the denim after full destarch is delivered to clothing factory to carry out laser and cut out, cat's whisker, horse red horse and other technique;
E. in clothing factory, the pattern in the cloth case drawing in D step is sewed, arrange, packaging;
It is characterized in that, the laser in described step D is cut out, cat's whisker, and horse red horse and other technique utilize Mirror Laser-mark machine to complete at one time.
2. according to a kind of jeans product producing process in claim 1, it is characterized in that, the jean facing material in described step A is pure-cotton fabric, polyester-cotton fabric, Cotton and Hemp blending fabric, and llama fabric etc. are containing the one in cotton face fabric.
3. according to a kind of jeans product producing process in claim 1, it is characterized in that, each substance weight portion rate of the sizing material in described step A is: starch 160-200 part, PVA1-3 part, synthetic slurry 15-20 part, oil emulsion 5 parts, smooth agent 2 parts.
4., according to a kind of jeans product producing process in claim 1, it is characterized in that, the dyestuff of printing and dyeing to denim described in step B is bipseudoindoxyl dye, SULPHUR DYES, the one in coating dyestuff.
5. according to a kind of jeans product producing process in claim 1, it is characterized in that, described full desizing is:
(1) first enzyme desizing process is carried out to jean;
(2) enzyme is washed: by ferment powder concentration 4%, and water put into by acetic acid 0.3%, makes it be integrated with water, and adds jean static soak 20 minutes under the temperature conditions of 45 degrees Celsius afterwards, adds softener afterwards and float stone is worn away;
(3) with more than 30% aqueous sodium hypochlorite solution 1%-4%, add caustic soda, make working solution pH remain on 10-12, under 60 degrees celsius process 45 minutes;
(4) soap, carry out soaping brightening after chemical treatment is complete, soaping condition is: soda ash 1g/L, washing powder 0.5g/L, cleans 30 minutes under 60 degrees celsius;
(5) softness is washed: in water, incorporate softener, stirs 20 minutes, dewatered drying afterwards under the condition of 35 degrees Celsius.
6. according to a kind of jeans product producing process in claim 1, it is characterized in that, adopt Mirror Laser-mark machine in described D step, cutting out of denim fabric, cat's whisker, the techniques such as horse red horse are all completed by the form of laser.
7. according to a kind of jeans product producing process in claim 1, it is characterized in that, the sewing process in described E step is undertaken by machine and manual combination, sews completely to press clothing item again.
Priority Applications (1)
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CN201510305131.5A CN104963183A (en) | 2015-06-04 | 2015-06-04 | Jeans wear product production technology |
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CN201510305131.5A CN104963183A (en) | 2015-06-04 | 2015-06-04 | Jeans wear product production technology |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105803761A (en) * | 2016-03-10 | 2016-07-27 | 太仓棨淂服装有限公司 | Production process of colorful soft denim |
CN108642928A (en) * | 2018-05-14 | 2018-10-12 | 广州市创兴服装集团有限公司 | A kind of technique that jeans wear away quality |
CN109183386A (en) * | 2018-10-30 | 2019-01-11 | 宜禾股份有限公司 | A kind of denim fabric push type destarch device |
CN109371609A (en) * | 2018-11-27 | 2019-02-22 | 中山益达服装有限公司 | A method of for removing denim fabric ready-made clothes vulcanization peculiar smell |
CN109667177A (en) * | 2018-12-25 | 2019-04-23 | 潍坊苏瑞新材料科技有限公司 | A kind of textile printing and dyeing acid ground pumice for being convenient for reduction wash water number |
CN109722837A (en) * | 2017-10-31 | 2019-05-07 | 株式会社迅销 | The damage method of textile |
CN110670383A (en) * | 2019-10-18 | 2020-01-10 | 佛山润饰纺织有限公司 | Ready-made garment washing process by using reactive dyeing and laser |
Citations (9)
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---|---|---|---|---|
GB2233352B (en) * | 1989-06-26 | 1992-07-22 | Wah Lau | Denim production |
CN101067282A (en) * | 2007-05-31 | 2007-11-07 | 王进仓 | Dress material with laser carved pattern and producing method thereof |
CN101328684A (en) * | 2008-07-31 | 2008-12-24 | 章传兴 | Real silk and real silk intimating digit printing process |
CN102304862A (en) * | 2011-07-15 | 2012-01-04 | 北京印月明印染新技术有限公司 | Printing technology for pure cotton or polyester-cotton jean |
CN104372599A (en) * | 2014-11-29 | 2015-02-25 | 滁州惠智科技服务有限公司 | Processing method for enabling denim fabric to have ageing visual effect |
CN104420157A (en) * | 2013-09-06 | 2015-03-18 | 青岛三秀新科技复合面料有限公司 | Washing process for cowboy wear |
CN104532592A (en) * | 2014-12-23 | 2015-04-22 | 纤化(上海)生物化工股份有限公司 | Washing process for denim garment |
CN104643352A (en) * | 2015-02-06 | 2015-05-27 | 宁波博洋控股集团有限公司 | Preparation method of vintage jeans wear |
CN105780554A (en) * | 2016-05-12 | 2016-07-20 | 江苏联发纺织股份有限公司 | Production method of color fabric imitating cowboy style |
-
2015
- 2015-06-04 CN CN201510305131.5A patent/CN104963183A/en active Pending
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GB2233352B (en) * | 1989-06-26 | 1992-07-22 | Wah Lau | Denim production |
CN101067282A (en) * | 2007-05-31 | 2007-11-07 | 王进仓 | Dress material with laser carved pattern and producing method thereof |
CN101328684A (en) * | 2008-07-31 | 2008-12-24 | 章传兴 | Real silk and real silk intimating digit printing process |
CN102304862A (en) * | 2011-07-15 | 2012-01-04 | 北京印月明印染新技术有限公司 | Printing technology for pure cotton or polyester-cotton jean |
CN104420157A (en) * | 2013-09-06 | 2015-03-18 | 青岛三秀新科技复合面料有限公司 | Washing process for cowboy wear |
CN104372599A (en) * | 2014-11-29 | 2015-02-25 | 滁州惠智科技服务有限公司 | Processing method for enabling denim fabric to have ageing visual effect |
CN104532592A (en) * | 2014-12-23 | 2015-04-22 | 纤化(上海)生物化工股份有限公司 | Washing process for denim garment |
CN104643352A (en) * | 2015-02-06 | 2015-05-27 | 宁波博洋控股集团有限公司 | Preparation method of vintage jeans wear |
CN105780554A (en) * | 2016-05-12 | 2016-07-20 | 江苏联发纺织股份有限公司 | Production method of color fabric imitating cowboy style |
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Title |
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晓林,武健: "激光雕刻技术对牛仔料的处理", 《中国服饰报》 * |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105803761A (en) * | 2016-03-10 | 2016-07-27 | 太仓棨淂服装有限公司 | Production process of colorful soft denim |
CN109722837A (en) * | 2017-10-31 | 2019-05-07 | 株式会社迅销 | The damage method of textile |
CN109722837B (en) * | 2017-10-31 | 2021-05-25 | 株式会社迅销 | Method for damaging textiles |
CN108642928A (en) * | 2018-05-14 | 2018-10-12 | 广州市创兴服装集团有限公司 | A kind of technique that jeans wear away quality |
CN109183386A (en) * | 2018-10-30 | 2019-01-11 | 宜禾股份有限公司 | A kind of denim fabric push type destarch device |
CN109183386B (en) * | 2018-10-30 | 2023-11-17 | 宜禾股份有限公司 | Push type desizing device for jean fabric |
CN109371609A (en) * | 2018-11-27 | 2019-02-22 | 中山益达服装有限公司 | A method of for removing denim fabric ready-made clothes vulcanization peculiar smell |
CN109667177A (en) * | 2018-12-25 | 2019-04-23 | 潍坊苏瑞新材料科技有限公司 | A kind of textile printing and dyeing acid ground pumice for being convenient for reduction wash water number |
CN110670383A (en) * | 2019-10-18 | 2020-01-10 | 佛山润饰纺织有限公司 | Ready-made garment washing process by using reactive dyeing and laser |
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