CN102304862A - Printing technology for pure cotton or polyester-cotton jean - Google Patents
Printing technology for pure cotton or polyester-cotton jean Download PDFInfo
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- CN102304862A CN102304862A CN201110199721A CN201110199721A CN102304862A CN 102304862 A CN102304862 A CN 102304862A CN 201110199721 A CN201110199721 A CN 201110199721A CN 201110199721 A CN201110199721 A CN 201110199721A CN 102304862 A CN102304862 A CN 102304862A
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Abstract
The invention discloses a printing technology for pure cotton or polyester-cotton jean, belonging to the technical field of textile printing and dyeing. The printing technology comprises the following steps: firstly, preparing a dye into water-based ink suitable for intaglio printing; pretreating fiber fabrics to be served as cloth to be printed; preparing a medium capable of undertaking the printing of figures; designing figure patterns; printing the designed figure patterns on the medium in a common printing mode to obtain a transfer printing medium; carrying out transfer printing of the figures on the transfer printing medium to the cloth by a transfer machine to finish the printing of the jean; and carrying out the processes of softening, shaping and the like with the traditional padding-shaping machine as required. The printing technology has the beneficial effects that the jean with the traditional jean style can be printed, no water is consumed for printing, no sewage is generated, and the printing technology belongs to the clean production technology.
Description
Technical field
The invention belongs to the fabrics printing and dyeing technical field, the printing technology of particularly a kind of cotton textiles or polyester-cotton blend denim.
Background technology
According to online, in the European and American areas, almost there is 60% people to wear jeans in public, Holland finishes up to 78%, and Germany also has 56%, has both made and be the France of " fashionable dress all " also to have 52% people to like wearing jeans.The U.S. can be rated as the first in the world, and almost everyone has 5 to 10 jeans, even more.Really, cowboy's culture is deep-rooted in the whole world.Nowadays, jean also becomes one of dress ornament that Chinese relatively like, becomes indispensable content in the Chinese Consumer's life, and with the huge radix of the existing population how 1,300,000,000 of China, market capacity is big self-evident! But; The printing technology of tradition denim does; Yarn dyeing-weave cotton cloth-ready-made clothes; And then wash out different cowboy styles through different washing steps; At present usually the washing step that adopts has: GARMENT WASH, pigment dyed wash, snowflake are washed (two snowflakes are washed), STONEWASH (dividing the weight mill), stone rinsing, rinsing (dividing weight to float), ferment, stone ferment, the rinsing of stone ferment, resisdye and are washed etc.; Not only complex process, and water consumption and quantity of wastewater effluent are big, should not be in the Chinese long-run development and the existence of water scarcity.The present invention be directed to the problem that traditional denim printing technology exists, proposed the printing technology of a kind of cotton textiles or polyester-cotton blend denim.
Summary of the invention
The purpose of this invention is to provide the printing technology of a kind of cotton textiles or polyester-cotton blend denim, it is characterized in that concrete steps are following:
1) dyestuff is processed water color ink;
2 pairs of natural fabrics adopt bridging agent under the control uniform temperature, to pad and the dry preliminary treatment of finalizing the design, and process cloth to be printed, and dacron then need not to carry out any preliminary treatment;
3) through the mode of printing, the cowboy's floral designs that design are printed on a kind of medium;
4) medium of going up decorative pattern of having undertaken the printing of pastes with cloth to be printed mutually, passes through the transfer area of transfer machine synchronously, and in transfer area, the decorative pattern on the medium is transferred on the cloth, the printing of completion denim.The transfer printing process condition is: at pressure is 0.1-10kg/cm
2, temperature is under the room temperature-250 ℃ condition, the processing time is 1-60s;
5) denim that produces is carried out softness, typing processing according to the condition of routine.
Said dyestuff is that in the following material one or more are arranged in pairs or groups:
1) DISPERSE DYES: disperse red 60, Disperse Blue-56 or disperse yellow 54;
2) REACTIVE DYES: reactive yellow 86, reactive red 23 or reactive blue 104;
3) organic pigment: permanent yellow 83, permanent bordeaux 8 or pigment blue 15;
4) reducing dye: Vat Yellow2 7, Vat Red 31 or vat blue 5;
5) ACID DYES: acid red 27, acid yellow 11 or acid blue 3 24;
6) basic-dyeable fibre: alkalescence is red 9, basic yellow 2 or alkali blue 5;
7) food colour: edible blue 1, edible red 14;
8) solvent dye: solvent is green 5, solvent violet 9;
9) neutral dye: neutral yellow 127, dimethyl diaminophenazine chloride 211, neutral blue 183;
10) weak acid dye: weak acid yellow 135.
Said water color ink is grouped into by following one-tenth: a kind of in acrylate adhesive (like polyacrylate etc.) or the native starch class adhesive (like carboxymethyl cellulose etc.); Wherein mass content is 0.1-50wt%; Dispersant is fatty alcohol and fatty acid non-ionic surface active agent (like fatty alcohol-polyoxyethylene ether etc.); Mass content is 0.1-10wt%; Dyestuff a kind of in listed more than being; Content is 1-50wt%, also has preservative agent (like sodium Diacetate etc.), thickener (like hydroxyethylcellulose) and the defoamer (like positive butyl ester) of 0.01-1wt%.
Said medium is for can bear certain tension force, any surface finish and corrosion-resistant material; Comprise in paper, metal, rigid plastics and the various braided fabric a kind of.
Said transfer machine adopts existing terylene that paper heat transfer machine, no paper heat transfer machine are arranged or uses cold transfer machine.
Said cloth to be printed is under 100 ℃-250 ℃, to tolerate 1 minute not damaged fabric, and these fabrics are cotton textiles, terylene, fiber crops, hair or real silk; Or for polyester-cotton blend, linen-cotton, staple in the BLENDED FABRIC, wash fiber crops and wash a kind of of silk.
The invention has the beneficial effects as follows that this technology not only can print out the denim as traditional cowboy's style, and print not water consumption of link, do not have sewage, belong to process for cleanly preparing.
Description of drawings
Fig. 1 is an open type denim printing technology flow chart;
Fig. 2 is closed denim printing technology flow chart;
Fig. 3 is a jeans manufacture craft flow chart;
Fig. 4 is the all-in-one machine structure sketch map.
The specific embodiment
Fig. 1 is an open type denim printing technology sketch map.(water color ink is grouped into by following one-tenth: acrylate adhesive at first dyestuff to be made the water color ink that can be applicable to intaglio printing; As: a kind of polyacrylate etc.) or in the native starch class adhesive (as: carboxymethyl cellulose etc.); Wherein mass content is 0.1-50wt%; Dispersant is fatty alcohol and fatty acid non-ionic surface active agent (as: AEO etc.); Mass content is 0.1-10wt%; Dyestuff is above a kind of in listed; Content is 1-50wt%; Also have anticorrisive agent (like benzoic acid), 0.01-1wt% thickener (the two sodium starch of acetylation diacid) and the 0.01-1wt% defoamer (like dimethicone) of 0.01-1wt% to mix, all the other make water color ink for water). (patent No.: Z L02159176.8), on traditional padding machine, the temperature range of control is 10-80 ℃ to the bridging agent that adopts the inventor to invent, and natural fabric is padded and the dried of finalizing the design, and processes cloth to be printed; Preparation can undertake the printing of decorative pattern medium (like paper or metal sheet band etc.) and the design floral designs; Through common intaglio press the floral designs that design are printed on and process offset medium on the medium; Through transfer machine the decorative pattern on the offset medium is transferred on the cloth, accomplishes the printing of denim; On traditional padding-setting machine, carry out softness and processing such as typing as required.
Fig. 2 is closed denim printing technology sketch map.At first dyestuff is processed the seal slurry that can be applicable to intaglio printing, the medium (can not use paper here) of the decorative pattern of preparing to undertake the printing of processes annular shape (abbreviation endless belt) like metal sheet band etc.) with design floral designs; And decorative pattern printing machine and transfer machine are combined the machine of being integrally formed through this endless belt, this need carry out structure of modification to original printing machine and transfer machine, or redesigns new all-in-one; Decorative pattern is printed on the endless belt in flower type Printing Zone with above-mentioned water color ink, the synchronous transfer area of passing through is pasted mutually with cloth to be printed in the endless belt that has decorative pattern, and the decorative pattern in this process on the endless belt is transferred on the cloth, accomplishes the printing of denim; Decorative pattern Printing Zone inlet is continued to be circulated in the endless belt, begins new circulation.The circulation that goes round and begins again like this in the endless belt has realized serialization production.As required the denim that produces is carried out softness and processing such as typing.
Fig. 3 is the jeans schematic diagram of fabrication technology.Jeans production process of the present invention is different from the manufacture craft of traditional jean, water consumption and the link that produces sewage such as need not to wash behind the ready-made clothes.Basic process is: at first be style design, make a plate again, cutting and make, flatiron, shaping, to packing.Can be that single-piece is made, also flowing water production in batches.
Fig. 4 is the all-in-one machine structure sketch map.All-in-one is made up of three parts: decorative pattern Printing Zone, transfer area and endless belt, and decorative pattern Printing Zone and transfer area are constituted all-in-one machine structure by the endless belt.Wherein, flower type Printing Zone can be the intaglio printing mode of any structure, also can be digital printing mode, comprises that ink-jet printed and laser are color to beat etc.; Transfer area can be to have the hot transfer printing of paper, the hot transfer printing of no paper, demoulding transfer printing, heat to carry modes such as transfer printing and cold transfer printing; Concrete structure can be formed to several big rollers by one, or rectangular flat plate formula or crawler type or by tens in addition hundreds of root trundle form; The endless belt is that metal, rigid plastics, various braided fabrics etc. can bear certain tension force, any surface finish and corrosion-resistant material.
Embodiment 1
1) dyestuff is processed water color ink: get the 25wt% polyacrylate and make adhesive; The fatty alcohol-polyoxyethylene ether of dispersant 1wt%; The reactive yellow 86 of 40wt%; The benzoic acid of 0.02wt%, 0.05wt% Sodium Polyacrylate and 0.5wt% industrial alcohol mix; All the other are water, process water color ink LY-86;
2 adopt bridging agent that textile cloth is padded under 50 ℃ of temperature and the dry preliminary treatment of finalizing the design, and process cloth to be printed;
3) through the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) the undertaken the printing of paper of going up decorative pattern is processed cloth to be printed and is pasted mutually with above-mentioned, passes through the transfer area of cold transfer machine synchronously, and in transfer area, the decorative pattern on the paper is transferred on the cloth, and the printing of completion denim is again through cold dome fixation and washing.The room temperature transfer printing, the normal temperature cold dome.
5) denim that produces is carried out softness, typing processing according to the condition of routine.
Embodiment 2
1) dyestuff is processed water color ink: get the 30wt% carboxymethyl cellulose and make adhesive; The lignin of 1wt%, the Disperse Blue-56 of 20wt%, the positive butyl ester of the sorbic acid of 0.05wt%, 0.1wt% oxidized starch and 0.2wt% mixes; All the other are water, process water color ink TB-56;
2 adopt bridging agent textile cloth at room temperature to be padded and the dry preliminary treatment of finalizing the design, and process cloth to be printed;
3) through the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) the undertaken the printing of paper of going up decorative pattern is processed cloth to be printed and is pasted mutually with above-mentioned, passes through the transfer area of heat transfer machine synchronously, and in transfer area, the decorative pattern on the paper is transferred on the cloth, the printing of completion denim.190 ℃ of transfer printings, 30 meters/minute of speed.
5) denim that produces is carried out softness, typing processing according to the condition of routine.
Embodiment 3
1) dyestuff is processed water color ink: get 50wt% waterglass and make adhesive; The bentonite of 1wt%, the disperse red 60 of 30wt%, the nipagin esters of 0.05wt%, 0.1wt% oxidation hydroxypropul starch and 0.2wt% expoxy propane mix; All the other are water, process water color ink TR-60;
2 adopt bridging agent textile cloth at room temperature to be padded and the dry preliminary treatment of finalizing the design, and process cloth to be printed;
3) through the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) the undertaken the printing of paper of going up decorative pattern is processed cloth to be printed and is pasted mutually with above-mentioned, passes through the transfer area of heat transfer machine synchronously, and in transfer area, the decorative pattern on the paper is transferred on the cloth, the printing of completion denim.180 ℃ of transfer printings, 30 meters/minute of speed.
5) denim that produces is carried out softness, typing processing according to the condition of routine.
Claims (8)
1. the printing technology of cotton textiles or polyester-cotton blend denim is characterized in that concrete steps are following:
1) dyestuff is processed water color ink;
2) adopt bridging agent under the control uniform temperature, to pad and the dry preliminary treatment of finalizing the design to natural fabric, process cloth to be printed, dacron then need not to carry out any preliminary treatment;
3) through the mode of printing, the cowboy's floral designs that design are printed on a kind of medium;
4) medium of going up decorative pattern of having undertaken the printing of pastes with cloth to be printed mutually, passes through the transfer area of transfer machine synchronously, and in transfer area, the decorative pattern on the medium is transferred on the cloth, the printing of completion denim.The transfer printing process condition is: at pressure is 0.1-10kg/cm
2, temperature is under the room temperature-250 ℃ condition, the processing time is 1-60s;
5) denim that produces is carried out softness, typing processing according to the condition of routine.
2. according to the printing technology of said a kind of cotton textiles of claim 1 or polyester-cotton blend denim, it is characterized in that said dyestuff is coloured small-molecule substance, said dyestuff is that in the following material one or more are arranged in pairs or groups:
1) DISPERSE DYES: disperse red 60, Disperse Blue-56 or disperse yellow 54;
2) REACTIVE DYES: reactive yellow 86, reactive red 23 or reactive blue 104;
3) organic pigment: permanent yellow 83, permanent bordeaux 8 or pigment blue 15;
4) reducing dye: Vat Yellow2 7, Vat Red 31 or vat blue 5;
5) ACID DYES: acid red 27, acid yellow 11 or acid blue 3 24;
6) basic-dyeable fibre: alkalescence is red 9, basic yellow 2 or alkali blue 5;
7) food colour: edible blue 1, edible red 14;
8) solvent dye: solvent is green 5, solvent violet 9;
9) neutral dye: neutral yellow 127, dimethyl diaminophenazine chloride 211, neutral blue 183;
10) weak acid dye: weak acid yellow 135.
3. according to the printing technology of claim 1 or 2 said a kind of cotton textiles or polyester-cotton blend denim; It is characterized in that; Said water color ink is grouped into by following one-tenth: a kind of in acrylate adhesive or the native starch class adhesive; Wherein mass content is 0.1-50wt%; Dispersant is fatty alcohol and fatty acid non-ionic surface active agent; Mass content is 0.1-10wt%; Dyestuff a kind of in listed more than being; Content is 1-50wt%, also has preservative agent, thickener and the defoamer of 0.01-1wt%.
4. according to the printing technology of said a kind of cotton textiles of claim 1 or polyester-cotton blend denim, it is characterized in that said medium comprises in paper, metal, rigid plastics and the various braided fabric a kind of for can bear certain tension force, any surface finish and corrosion-resistant material.
5. according to the printing technology of said a kind of cotton textiles of claim 1 or polyester-cotton blend denim, it is characterized in that said transfer machine adopts existing terylene that paper heat transfer machine, no paper heat transfer machine are arranged or uses cold transfer machine.
6. according to the printing technology of said a kind of cotton textiles of claim 1 or polyester-cotton blend denim, it is characterized in that said cloth to be printed is under 100 ℃-250 ℃, to tolerate 1 minute not damaged fabric, these fabrics are cotton textiles, terylene, fiber crops, hair or real silk; Or for polyester-cotton blend, linen-cotton, staple, wash fiber crops and wash a kind of in the BLENDED FABRIC such as silk.
7. according to the printing technology of said a kind of cotton textiles of claim 1 or polyester-cotton blend denim, it is characterized in that said mode of printing is intaglio printing, ink-jet printed or laser color printing.
8. according to the printing technology of said a kind of cotton textiles of claim 1 or polyester-cotton blend denim, it is characterized in that said transfer printing mode is carried transfer printing or cold transfer printing for the hot transfer printing of paper, the hot transfer printing of no paper, demoulding transfer printing, heat are arranged.
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| CN 201110199721 CN102304862B (en) | 2011-07-15 | 2011-07-15 | Printing technology for pure cotton or polyester-cotton jean |
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| CN 201110199721 CN102304862B (en) | 2011-07-15 | 2011-07-15 | Printing technology for pure cotton or polyester-cotton jean |
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| CN102304862A true CN102304862A (en) | 2012-01-04 |
| CN102304862B CN102304862B (en) | 2013-03-20 |
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