CN102936858A - Dyeing process for chemical fiber fabric via gravure cold dyeing direct printing method - Google Patents
Dyeing process for chemical fiber fabric via gravure cold dyeing direct printing method Download PDFInfo
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- CN102936858A CN102936858A CN2012101584608A CN201210158460A CN102936858A CN 102936858 A CN102936858 A CN 102936858A CN 2012101584608 A CN2012101584608 A CN 2012101584608A CN 201210158460 A CN201210158460 A CN 201210158460A CN 102936858 A CN102936858 A CN 102936858A
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Abstract
The invention discloses a dyeing process for chemical fiber fabric via a gravure cold dyeing direct printing method. The process flows comprise the steps of heat-setting a chemical fiber fabric; printing dispersed dye color paste on the fabric through a gravure anilox roller direct printing by applying gravure technology; steaming for 10 minutes at a temperature of 100-110 DEG C with an Arioli long loop steaming machine; heat-preserving for 50-60 minutes under an environmental condition with a temperature of 100 DEG C; washing clean at a normal temperature; post finishing; shaping and drying. Low temperature dispersed dyes and a dyeing accelerating agent are selected in the process, so that a dyeing object of cold dyeing direct printing without high temperature and high pressure can be achieved. The dispersed dye color paste is suitable for the gravure anilox roller, so that a dyeing effect can be obtained by blotch ground single color; and a certain pattern printing can be formed via the roller by laser engraving; thereby forming a special dyeing style.
Description
Technical field
The present invention relates to the dyeing in the textile printing and dyeing industry, specifically refer to a kind of technique that is applicable to the gravure dyeing of terylene or acetate fiber fabric.
Background technology
Polyster fibre and acetate fiber are to use quite widely fiber in the chemical fiber plus material, are very many chemical fiber garment fabrics of using in the daily life.Its anti-various chemicals of polyester fabric are functional.Acid, alkali is all little to its destructiveness, is not afraid of simultaneously mould, is not afraid of and damages by worms.Have higher intensity and elastic recovery capability, strong durable, wash and wear.Therefore, it is fit to make the overcoat clothes.But because the large molecule unprotected side chain of terylene, arrange closely between the large molecule, the degree of crystallinity of fiber is high, close structure, intermolecular space is little, and large, the baroque molecule of normal temperature lower volume is difficult to spread to fibrous inside, the chemical reagent accessibility of fiber is very low, and the molecule hydrophobicity is strong, thereby is difficult to dye with hydrophilic dye at normal temperatures, and adopts disperse dyeing.Cellulose acetate filament exactly likes real silk most in chemical fibre, gloss is graceful, dyeing is bright-coloured, dyefastness is strong, soft smooth, quality is light, regain is low, good springiness, do not crease easily, have good drapability, thermoplasticity, DIMENSIONAL STABILITY, can be widely used in and make clothes lining material, leisure dress, nightwear, underwear etc.The dyeability of acetate fibre is more similar to polyester or nylon, only has the water-insoluble dyestuff of fine dispersion just can enter acetate fiber inside under the condition of uniform temperature, to dying on the fiber.DISPERSE DYES is that a kind of molecular weight is little, and is simple in structure, do not contain hydrophilic group, and water-soluble extremely low nonionic dye is best suited in the dyestuff of terylene and acetate fiber fabric.Common chemical ﹠ blended fabric has high-temperature and high pressure dyeing process and pad-dry-cure dyeing method.Wherein high-temperature pressure dyeing is high to equipment requirement, need be airtight, and the dyeing course batch (-type), dyeing time is long, and production efficiency is lower; The dyestuff that pad-dry-cure dyeing uses requires fastness to sublimation higher, and the suffered tension force of fabric is larger during dyeing, and fabric feeling and colour brightness are not as good as high-temperature and high pressure dyeing process.
Summary of the invention
Lower for the production efficiency that occurs in traditional terylene and the acetic acid chemical ﹠ blended fabric dyeing, the problems such as fabric feeling and colour brightness are relatively poor the invention provides a kind of gravure cold dyeing that is applicable to terylene and the disperse dyeing of acetic acid chemical ﹠ blended fabric and directly print the method dyeing.
First aspect of the present invention provides a kind of gravure cold dyeing directly to print method at the dyeing of chemical ﹠ blended fabric.It is characterized in that:
Terylene and acetate fiber fabric at first carry out HEAT SETTING, use gravure techniques, directly print by the intaglio plate anilox roll DISPERSE DYES mill base is printed on the fabric, encircle rapid steamer through the A Liwo borough chief, 100-110 ℃ evaporate 10 minutes after, again under 100 ℃ of environmental conditions the insulation 50-60 minute, after the normal temperature washing, according to known rear finishing technique, wash through clean water overflow, soft treatment goes out cloth, dehydration, shaping and drying is finished product.
Wherein directly print by the intaglio plate anilox roll, available full bill kept on file look seal also can form certain decorative pattern stamp by laser engraving, thereby form special dyeing style, such as batik, hang and the style such as dye.
Second aspect of the present invention provides a kind of and has been applicable to above-mentioned gravure cold dyeing and directly prints method at the DISPERSE DYES paste formula of the dyeing of chemical ﹠ blended fabric.This its content of each compositions in weight percentage of DISPERSE DYES paste formula is:
DISPERSE DYES 3-10%;
Synthetic thickening agent 9-20%;
Bleeding agent 0.6-1%;
Dyeing accelerant 1-2%;
Urea 0.7-1.2%;
Acetic acid 0.6-1%;
Calgon 0.2%;
Deionized water is adjusted to 100%.
Wherein DISPERSE DYES is selected low temperature E type dye, concentration is regulated according to the printing color depth, bleeding agent is selected fatty alcohol-polyoxyethylene ether or penetrant t D-501 (Tianjin reaches outstanding Fine Chemical Co., Ltd production and sales), dyeing accelerant is selected benzoic acid derivative or salicyclic acid derivatives, and synthetic thickening agent is acrylic acid-styrene-two (acrylic acid) fourth two ester copolymers.
During the modulation print paste., at first DISPERSE DYES is melted with 80 ℃ of deionized water dilutions, under constantly stirring, add thickener, bleeding agent, dyeing accelerant, urea, acetic acid and calgon and mix well, be adjusted to 100% with deionized water at last and get final product.
Beneficial effect of the present invention is: select low temperature DISPERSE DYES and accelerant, utilize accelerant that the DISPERSE DYES unimolecule is taken to terylene and acetate fiber surface, increase dye distribution in the concentration of fiber surface, and the surface tension of minimizing fiber, make the dye molecule in the motion promptly enter the fiber unformed area, increase the diffusivity of dye molecule, impel it to be combined with fiber molecule, thereby reach the dyeing purpose of not using the high-temperature and high-pressure conditions cold dyeing directly to print.And DISPERSE DYES mill base of the present invention is suitable for the intaglio plate anilox roll, thereby not only form Color with full bill kept on file look, also roller can be formed certain decorative pattern stamp by laser engraving, thereby form special dyeing style, such as batik, hang and the style such as dye.
The specific embodiment
Come by the following examples that the invention will be further described, but the utility model is not limited only to these examples.
The straight dyeing colour technique of embodiment 1 polyester fabric gravure cold dyeing.
The gravure cold dyeing that is applicable to polyester fabric is directly printed method at the dyeing of chemical ﹠ blended fabric:
Polyester fabric at first carries out HEAT SETTING, uses gravure techniques, directly prints by the intaglio plate anilox roll DISPERSE DYES mill base is printed on the fabric, encircle rapid steamer through the A Liwo borough chief, 110 ℃ evaporate 10 minutes after, again under 100 ℃ of environmental conditions the insulation 60 minutes, after the normal temperature washing, according to known rear finishing technique, wash through clean water overflow, soft treatment goes out cloth, dehydration, shaping and drying is finished product.
Above-mentionedly be applicable to the DISPERSE DYES paste formula that the method dyeing is directly printed in the cold dyeing of polyester fabric gravure, its its content of each compositions in weight percentage is:
Low temperature E type DISPERSE DYES 3-10%;
Acrylic acid-styrene-two (acrylic acid) fourth two ester copolymer synthetic thickening agents 20%;
Penetrant t D-501 1%;
Salicyclic acid derivatives dyeing accelerant 2%;
Urea 0.8%;
Acetic acid 1%;
Calgon 0.2%;
Deionized water is adjusted to 100%.
DISPERSE DYES concentration is regulated according to the printing color depth.During the modulation print paste, at first DISPERSE DYES is melted with 80 ℃ of deionized water dilutions, under constantly stirring, add thickener, bleeding agent, dyeing accelerant, urea, acetic acid and calgon and mix well, be adjusted to 100% with deionized water at last and get final product.
The straight dyeing colour technique of embodiment 2 acetate fiber fabric gravure cold dyeings.
The gravure cold dyeing that is applicable to acetate fiber fabric is directly printed method at the dyeing of chemical ﹠ blended fabric:
Acetate fiber fabric at first carries out HEAT SETTING, uses gravure techniques, directly prints by the intaglio plate anilox roll DISPERSE DYES mill base is printed on the fabric, encircle rapid steamer through the A Liwo borough chief, 100 ℃ evaporate 10 minutes after, again under 100 ℃ of environmental conditions the insulation 50 minutes, after the normal temperature washing, according to known rear finishing technique, wash through clean water overflow, soft treatment goes out cloth, dehydration, shaping and drying is finished product.
Above-mentionedly be applicable to the DISPERSE DYES paste formula that the method dyeing is directly printed in the cold dyeing of acetate fiber fabric gravure, its its content of each compositions in weight percentage is:
Low temperature E type DISPERSE DYES 3-10%;
Acrylic acid-styrene-two (acrylic acid) fourth two ester copolymer synthetic thickening agents 10%;
Fatty alcohol-polyoxyethylene ether bleeding agent 0.7%;
Benzoic acid derivative dyeing accelerant 1.2%;
Urea 1.2%;
Acetic acid 1%;
Calgon 0.2%;
Deionized water is adjusted to 100%.
DISPERSE DYES concentration is regulated according to the printing color depth.During the modulation print paste, at first DISPERSE DYES is melted with 80 ℃ of deionized water dilutions, under constantly stirring, add thickener, bleeding agent, dyeing accelerant, urea, acetic acid and calgon and mix well, be adjusted to 100% with deionized water at last and get final product.
Claims (4)
1. a gravure cold dyeing is directly printed method at the dyeing of chemical ﹠ blended fabric, it is characterized by:
Chemical fiber plus material at first carries out HEAT SETTING, uses gravure techniques, directly prints by the intaglio plate anilox roll DISPERSE DYES mill base is printed on the fabric, encircle rapid steamer through the A Liwo borough chief, 100-110 ℃ evaporate 10 minutes after, again under 100 ℃ of environmental conditions the insulation 50-60 minute, after the normal temperature washing, according to known rear finishing technique, wash through clean water overflow, soft treatment goes out cloth, dehydration, shaping and drying is finished product.
2. described gravure cold dyeing is directly printed method at the dyeing of chemical ﹠ blended fabric according to claim 1, it is characterized in that:
Described gravure cold dyeing is directly printed method and is applicable to terylene or acetate fiber fabric printing and dyeing at the dyeing of chemical ﹠ blended fabric.
3. described gravure cold dyeing is directly printed method at the dyeing of chemical ﹠ blended fabric according to claim 1, it is characterized in that:
Described DISPERSE DYES mill base, its its content of each compositions in weight percentage of filling a prescription is:
DISPERSE DYES 3-10%;
Synthetic thickening agent 9-20%;
Bleeding agent 0.6-1%;
Dyeing accelerant 1-2%;
Urea 0.7-1.2%;
Acetic acid 0.6-1%;
Calgon 0.2%;
Deionized water is adjusted to 100%;
Wherein DISPERSE DYES is selected low temperature E type dye; Bleeding agent is selected fatty alcohol-polyoxyethylene ether or penetrant t D-501; Dyeing accelerant is selected benzoic acid derivative or salicyclic acid derivatives; Synthetic thickening agent is acrylic acid-styrene-two (acrylic acid) fourth two ester copolymers.
4. described DISPERSE DYES mill base according to claim 3 is characterized by:
During the modulation print paste, at first DISPERSE DYES is melted with 80 ℃ of deionized water dilutions, under constantly stirring, add thickener, bleeding agent, dyeing accelerant, urea, acetic acid and calgon and mix well, be adjusted to 100% with deionized water at last and namely make the DISPERSE DYES mill base.
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| CN2012101584608A CN102936858A (en) | 2012-05-21 | 2012-05-21 | Dyeing process for chemical fiber fabric via gravure cold dyeing direct printing method |
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| CN2012101584608A CN102936858A (en) | 2012-05-21 | 2012-05-21 | Dyeing process for chemical fiber fabric via gravure cold dyeing direct printing method |
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| CN102936858A true CN102936858A (en) | 2013-02-20 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216469A (en) * | 2015-10-15 | 2016-01-06 | 邹杨 | A kind of exempt from decatize, washing reticulate pattern print, decoration method |
| CN106912992A (en) * | 2017-02-23 | 2017-07-04 | 宏杰内衣股份有限公司 | A kind of radium-shine printing technology of brassiere surface three-dimensional and its obtained one-piece brassiere |
| CN107227633A (en) * | 2017-06-23 | 2017-10-03 | 太仓大唐化纤厂 | A kind of dyeing of chemical ＆ blended fabric |
| CN107740293A (en) * | 2017-10-30 | 2018-02-27 | 江苏波波熊纺织品有限公司 | A kind of polyester fabric new dyeing method |
| CN110004737A (en) * | 2019-04-28 | 2019-07-12 | 杭州华丝夏莎纺织科技有限公司 | A kind of printing method of diacetate fibre interwoven fabric |
| CN110438822A (en) * | 2019-08-07 | 2019-11-12 | 常熟市福亿印花炼染有限公司 | Steam-cleaning free printing process for disperse dye |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105216469A (en) * | 2015-10-15 | 2016-01-06 | 邹杨 | A kind of exempt from decatize, washing reticulate pattern print, decoration method |
| CN106912992A (en) * | 2017-02-23 | 2017-07-04 | 宏杰内衣股份有限公司 | A kind of radium-shine printing technology of brassiere surface three-dimensional and its obtained one-piece brassiere |
| CN106912992B (en) * | 2017-02-23 | 2018-11-06 | 宏杰内衣股份有限公司 | A kind of radium-shine printing technology of brassiere surface three-dimensional and its one-piece brassiere obtained |
| CN107227633A (en) * | 2017-06-23 | 2017-10-03 | 太仓大唐化纤厂 | A kind of dyeing of chemical ＆ blended fabric |
| CN107740293A (en) * | 2017-10-30 | 2018-02-27 | 江苏波波熊纺织品有限公司 | A kind of polyester fabric new dyeing method |
| CN110004737A (en) * | 2019-04-28 | 2019-07-12 | 杭州华丝夏莎纺织科技有限公司 | A kind of printing method of diacetate fibre interwoven fabric |
| CN110438822A (en) * | 2019-08-07 | 2019-11-12 | 常熟市福亿印花炼染有限公司 | Steam-cleaning free printing process for disperse dye |
| CN110438822B (en) * | 2019-08-07 | 2021-08-31 | 常熟市福亿印花炼染有限公司 | Steaming-washing-free printing process for disperse dye |
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Application publication date: 20130220 |