CN102304862B - Printing technology for pure cotton or polyester-cotton jean - Google Patents
Printing technology for pure cotton or polyester-cotton jean Download PDFInfo
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Abstract
The invention discloses a printing technology for pure cotton or polyester-cotton jean, belonging to the technical field of textile printing and dyeing. The printing technology comprises the following steps: firstly, preparing a dye into water-based ink suitable for intaglio printing; pretreating fiber fabrics to be served as cloth to be printed; preparing a medium capable of undertaking the printing of figures; designing figure patterns; printing the designed figure patterns on the medium in a common printing mode to obtain a transfer printing medium; carrying out transfer printing of the figures on the transfer printing medium to the cloth by a transfer machine to finish the printing of the jean; and carrying out the processes of softening, shaping and the like with the traditional padding-shaping machine as required. The printing technology has the beneficial effects that the jean with the traditional jean style can be printed, no water is consumed for printing, no sewage is generated, and the printing technology belongs to the clean production technology.
Description
Technical field
The invention belongs to the fabrics printing and dyeing technical field, particularly the printing technology of a kind of cotton textiles or polyester-cotton blend denim.
Background technology
According to online, in the European and American areas, almost there is 60% people to wear in public jeans, Holland is unexpectedly up to 78%, and Germany also has 56%, has both made and be the France of " fashionable dress all " also to have 52% people to like wearing jeans.The U.S. can be rated as the first in the world, and almost everyone has 5 to 10 jeans, even more.Really, cowboy's culture is deep-rooted in the whole world.Nowadays, jean also becomes Chinese than one of preferable dress ornament, becomes indispensable content in the Chinese Consumer's life, and with the huge radix of the existing population how 1,300,000,000 of China, market capacity is big self-evident! But, the printing technology of tradition denim is, yarn dyeing-weave cotton cloth-ready-made clothes, and then wash out different cowboy styles by different washing steps, the washing step that adopts at present usually has: GARMENT WASH, pigment dyed wash, snowflake are washed (two snowflakes are washed), STONEWASH (minute weight mill), stone rinsing, rinsing (a minute weight floats), ferment, stone ferment, the rinsing of stone ferment, resisdye and are washed etc., complex process not only, and water consumption and quantity of wastewater effluent are large, should not be in Chinese long-run development and the existence of water scarcity.The present invention be directed to the problem that traditional denim printing technology exists, proposed the printing technology of a kind of cotton textiles or polyester-cotton blend denim.
Summary of the invention
The purpose of this invention is to provide the printing technology of a kind of cotton textiles or polyester-cotton blend denim, it is characterized in that concrete steps are as follows:
1) dyestuff is made water color ink;
2 pairs of natural fabrics adopt bridging agent to pad and the dry preliminary treatment of finalizing the design under the control uniform temperature, make cloth to be printed, and dacron then be need not to carry out any preliminary treatment;
3) by the mode of printing, the cowboy's floral designs that design are printed on a kind of medium;
4) the undertaken the printing of medium of upper decorative pattern and cloth to be printed is affixed, and passes through synchronously the transfer area of transfer machine, and in transfer area, the decorative pattern on the medium is transferred on the cloth, finishes the printing of denim.The transfer printing process condition is: be 0.1-10kg/cm at pressure
2, temperature is under the room temperature-250 ℃ condition, the processing time is 1-60s;
5) denim that produces is carried out softness, heat treatment according to the condition of routine.
Described dyestuff is that in the following material one or more are arranged in pairs or groups:
1) DISPERSE DYES: disperse red 60, Disperse Blue-56 or disperse yellow 54;
2) REACTIVE DYES: reactive yellow 86, Reactive Red 23 or reactive blue 104;
3) organic pigment: permanent yellow 83, permanent bordeaux 8 or pigment blue 15;
4) reducing dye: Vat Yellow2 7, Vat Red 31 or vat blue 5;
5) ACID DYES: acid red 27, acid yellow 11 or acid blue 3 24;
6) basic-dyeable fibre: alkalescence is red 9, basic yellow 2 or alkali blue 5;
7) food colour: edible blue 1, edible red 14;
8) solvent dye: solvent is green 5, solvent violet 9;
9) neutral dye: neutral yellow 127, dimethyl diaminophenazine chloride 211, neutral blue 183;
10) weak acid dye: weak acid yellow 135.
Described water color ink consists of the following composition: a kind of in acrylate adhesive (such as polyacrylate etc.) or the native starch class adhesive (such as carboxymethyl cellulose etc.), wherein mass content is 0.1-50wt%, dispersant is fatty alcohol and fatty acid non-ionic surface active agent (such as fatty alcohol-polyoxyethylene ether etc.), mass content is 0.1-10wt%, dyestuff is above a kind of in listed, content is 1-50wt%, also has the preservative agent (such as sodium Diacetate etc.) of 0.01-1wt%, thickener (such as hydroxyethylcellulose) and defoamer (such as positive butyl ester).
Described medium is for can bear some tension, any surface finish and corrosion-resistant material; Comprise in paper, metal, rigid plastics and the various braided fabric a kind of.
Described transfer machine adopts existing terylene that paper heat transfer machine, heat transfer printing without paper machine are arranged or uses cold transfer machine.
Described cloth to be printed is to tolerate 1 minute not damaged fabric under 100 ℃-250 ℃, and these fabrics are cotton textiles, terylene, fiber crops, hair or real silk; Or for polyester-cotton blend, linen-cotton, staple in the BLENDED FABRIC, wash fiber crops and wash a kind of of silk.
The invention has the beneficial effects as follows that this technique not only can print out the denim of style as traditional cowboy, and print not water consumption of link, do not have sewage, belong to process for cleanly preparing.
Description of drawings
Fig. 1 is open type denim printing technology flow chart;
Fig. 2 is closed denim printing technology flow chart;
Fig. 3 is jeans fabrication processing figure;
Fig. 4 is integrated the machine structural representation.
The specific embodiment
Fig. 1 is open type denim printing technology schematic diagram.(water color ink consists of the following composition: acrylate adhesive at first dyestuff to be made the water color ink that can be applicable to intaglio printing; as: a kind of polyacrylate etc.) or in the native starch class adhesive (as: carboxymethyl cellulose etc.); wherein mass content is 0.1-50wt%; dispersant is fatty alcohol and fatty acid non-ionic surface active agent (as: fatty alcohol-polyoxyethylene ether etc.); mass content is 0.1-10wt%; dyestuff is above a kind of in listed; content is 1-50wt%; the preservative agent (such as benzoic acid) that also has 0.01-1wt%; 0.01-1wt% thickener (the two Starch Sodium of acetylation diacid) and 0.01-1wt% defoamer (such as dimethicone) mix, and all the other make water color ink for water).(patent No.: Z L02159176.8), on traditional padding machine, the temperature range of control is 10-80 ℃ to the bridging agent that adopts the inventor to invent, and natural fabric is padded and dry processing of finalizing the design, and makes cloth to be printed; Preparation can undertake the printing of decorative pattern medium (such as paper or metal sheet band etc.) and the design floral designs; By common intaglio press the floral designs that design are printed on and make offset medium on the medium; By transfer machine the decorative pattern on the offset medium is transferred on the cloth, finishes the printing of denim; Carry out the processing such as softness and typing at traditional padding-setting machine as required.
Fig. 2 is closed denim printing technology schematic diagram.At first dyestuff is made the seal slurry that can be applicable to intaglio printing, the medium (can not use paper here) of the decorative pattern of preparing to undertake the printing of makes annular shape (abbreviation endless belt) such as metal sheet band etc.) and design floral designs; And by this endless belt decorative pattern printing machine and transfer machine are combined the formation all-in-one, this need to carry out structure of modification to original printing machine and transfer machine, or redesigns new all-in-one; Decorative pattern is printed on the endless belt in flower type Printing Zone with above-mentioned water color ink, is affixed synchronously by transfer area with dapple endless belt and cloth to be printed, the decorative pattern in this process on the endless belt is transferred on the cloth, finishes the printing of denim; Decorative pattern Printing Zone entrance is continued to be circulated in the endless belt, begins new circulation.The circulation that goes round and begins again like this in the endless belt has realized serialization production.As required the denim that produces is carried out the processing such as softness and typing.
Fig. 3 is the jeans schematic diagram of fabrication technology.Jeans production process of the present invention is different from the manufacture craft of traditional jean, the water consumption such as need not to wash behind the ready-made clothes and produces the link of sewage.Basic process is: at first be style design, make a plate again, cutting and make, flatiron, shaping, to packing.Can be that single-piece is made, also can the batch Production line.
Fig. 4 is integrated the machine structural representation.All-in-one is comprised of three parts: decorative pattern Printing Zone, transfer area and endless belt, and by the endless belt decorative pattern Printing Zone and transfer area are constituted all-in-one machine structure.Wherein, flower type Printing Zone can be the intaglio printing mode of any structure, also can be digital printing mode, comprises ink-jet printed and laser is color beats etc.; Transfer area can be to have the hot transfer printing of paper, heat transfer printing without paper, demoulding transfer printing, heat to carry the modes such as transfer printing and cold transfer printing, concrete structure can form to several big rollers by one, or rectangular flat plate formula or crawler type or by tens in addition hundreds of root trundle form; The endless belt is that metal, rigid plastics, various braided fabrics etc. can bear some tension, any surface finish and corrosion-resistant material.
Embodiment 1
1) dyestuff is made water color ink: get the 25wt% polyacrylate and make adhesive, the fatty alcohol-polyoxyethylene ether of dispersant 1wt%, the reactive yellow 86 of 40wt%, the benzoic acid of 0.02wt%, 0.05wt% Sodium Polyacrylate and 0.5wt% industrial alcohol mix, all the other are water, make water color ink LY-86;
2 adopt bridging agent that pure cotton cloth is padded under 50 ℃ of temperature and the dry preliminary treatment of finalizing the design, and make cloth to be printed;
3) by the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) undertaken the printing of upper decorative pattern paper and above-mentionedly make cloth to be printed and be affixed, pass through synchronously the transfer area of cold transfer machine, in transfer area, the decorative pattern on the paper is transferred on the cloth, finishes the printing of denim, again through cold dome fixation and washing.The room temperature transfer printing, the normal temperature cold dome.
5) denim that produces is carried out softness, heat treatment according to the condition of routine.
Embodiment 2
1) dyestuff is made water color ink: get the 30wt% carboxymethyl cellulose and make adhesive, the lignin of 1wt%, the Disperse Blue-56 of 20wt%, the positive butyl ester of the sorbic acid of 0.05wt%, 0.1wt% oxidized starch and 0.2wt% mixes, all the other are water, make water color ink TB-56;
2 adopt bridging agent pure cotton cloth at room temperature to be padded and the dry preliminary treatment of finalizing the design, and make cloth to be printed;
3) by the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) undertaken the printing of upper decorative pattern paper and above-mentionedly make cloth to be printed and be affixed, pass through synchronously the transfer area of heat transfer machine, in transfer area, the decorative pattern on the paper is transferred on the cloth, finishes the printing of denim.190 ℃ of transfer printings, 30 m/mins of speed.
5) denim that produces is carried out softness, heat treatment according to the condition of routine.
Embodiment 3
1) dyestuff is made water color ink: get 50wt% waterglass and make adhesive, the bentonite of 1wt%, the disperse red 60 of 30wt%, the nipagin esters of 0.05wt%, 0.1wt% oxidation hydroxypropul starch and 0.2wt% expoxy propane mix, all the other are water, make water color ink TR-60;
2 adopt bridging agent pure cotton cloth at room temperature to be padded and the dry preliminary treatment of finalizing the design, and make cloth to be printed;
3) by the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) undertaken the printing of upper decorative pattern paper and above-mentionedly make cloth to be printed and be affixed, pass through synchronously the transfer area of heat transfer machine, in transfer area, the decorative pattern on the paper is transferred on the cloth, finishes the printing of denim.180 ℃ of transfer printings, 30 m/mins of speed.
5) denim that produces is carried out softness, heat treatment according to the condition of routine.
Claims (3)
1. the printing technology of a jean cloth is characterized in that, concrete steps are as follows:
1) dyestuff is made water color ink: get the 25wt% polyacrylate and make adhesive, the fatty alcohol-polyoxyethylene ether of dispersant 1wt%, the reactive yellow 86 of 40 wt %, the benzoic acid of 0.02wt%, 0.05wt% Sodium Polyacrylate and 0.5wt% industrial alcohol mix, all the other are water, make water color ink LY-86;
2) adopt bridging agent that pure cotton cloth is padded under 50 ℃ of temperature and the dry preliminary treatment of finalizing the design, make cloth to be printed;
3) by the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) undertaken the printing of upper decorative pattern paper and above-mentionedly make cloth to be printed and be affixed, pass through synchronously the transfer area of cold transfer machine, in transfer area, decorative pattern on the paper is transferred on the cloth, finishes the printing of denim, again through cold dome fixation and washing, the room temperature transfer printing, the normal temperature cold dome;
5) denim that produces is carried out softness, heat treatment according to the condition of routine.
2. the printing technology of a jean cloth is characterized in that, concrete steps are as follows:
1) dyestuff is made water color ink: get the 30wt% carboxymethyl cellulose and make adhesive, the lignin of 1wt%, the Disperse Blue-56 of 20 wt %, the positive butyl ester of the sorbic acid of 0.05wt%, 0.1wt% oxidized starch and 0.2wt% mixes, all the other are water, make water color ink TB-56;
2) adopt bridging agent pure cotton cloth at room temperature to be padded and the dry preliminary treatment of finalizing the design, make cloth to be printed;
3) by the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) undertaken the printing of upper decorative pattern paper and above-mentionedly make cloth to be printed and be affixed, pass through synchronously the transfer area of heat transfer machine, in transfer area, the decorative pattern on the paper is transferred on the cloth, finishes the printing of denim, 190 ℃ of transfer printings, 30 m/mins of speed;
5) denim that produces is carried out softness, heat treatment according to the condition of routine.
3. the printing technology of a jean cloth is characterized in that, concrete steps are as follows:
1) dyestuff is made water color ink: get 50wt% waterglass and make adhesive, the bentonite of 1wt%, the disperse red 60 of 30wt %, the nipagin esters of 0.05wt%, 0.1wt% oxidation hydroxypropul starch and 0.2wt% expoxy propane mix, all the other are water, make water color ink TR-60;
2) adopt bridging agent pure cotton cloth at room temperature to be padded and the dry preliminary treatment of finalizing the design, make cloth to be printed;
3) by the mode of printing, the cowboy's floral designs that design are printed on the paper;
4) undertaken the printing of upper decorative pattern paper and above-mentionedly make cloth to be printed and be affixed, pass through synchronously the transfer area of heat transfer machine, in transfer area, the decorative pattern on the paper is transferred on the cloth, finishes the printing of denim, 180 ℃ of transfer printings, 30 m/mins of speed;
5) denim that produces is carried out softness, heat treatment according to the condition of routine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110199721 CN102304862B (en) | 2011-07-15 | 2011-07-15 | Printing technology for pure cotton or polyester-cotton jean |
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| Application Number | Priority Date | Filing Date | Title |
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| CN 201110199721 CN102304862B (en) | 2011-07-15 | 2011-07-15 | Printing technology for pure cotton or polyester-cotton jean |
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| CN102304862B true CN102304862B (en) | 2013-03-20 |
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| EP4321582A1 (en) * | 2022-08-11 | 2024-02-14 | Agfa Nv | Aqueous ink jet composition for textile printing |
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| WO2024033155A1 (en) * | 2022-08-11 | 2024-02-15 | Agfa Nv | Aqueous ink jet composition for textile printing |
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