CN102852013A - Dispersing/reducing printing process for polyester/cotton blended fabric - Google Patents
Dispersing/reducing printing process for polyester/cotton blended fabric Download PDFInfo
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- CN102852013A CN102852013A CN2012103150660A CN201210315066A CN102852013A CN 102852013 A CN102852013 A CN 102852013A CN 2012103150660 A CN2012103150660 A CN 2012103150660A CN 201210315066 A CN201210315066 A CN 201210315066A CN 102852013 A CN102852013 A CN 102852013A
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Abstract
The invention discloses a dispersing/reducing printing process for a polyester/cotton blended fabric, which belongs to the technical field of printing of polyester/cotton blended fabrics. The process comprises the following successive steps: reception of a sample from a customer; color separation; draft drawing; preparation of a net; inspection of a gray fabric; sewing; singeing; desizing and scouring and bleaching; mercerizing; performing; printing; primary drying; baking; rolling of reduction liquid; rapid vat ageing; primary washing; oxidation; ventilation; oxidation; secondary washing; soaping; ternary washing; secondary drying; shaping; inspection; and inspection of a finished product. The dispersing/reducing printing process for the polyester/cotton blended fabric provided by the invention has the advantages of a good printing effect, low cost and simple process.
Description
Technical field
The present invention discloses a kind of washing/cotton blended spinning face fabric and disperses/reduce printing technology, belongs to wash/the printing technique field of cotton blended spinning face fabric.
Background technology
Because the physics and chemistry performance of terylene and cotton fiber is different, so that dying simultaneously, dyestuff of the same race seems very difficult on two kinds of fibers, therefore in stamp processing, to obtain the product even, smooth, bright in colour, that COLOR FASTNESS is good on the polyester/cotton blended fabric surface, adopt routine to wash material stamp, dispersion/activity with the slurry stamp, especially at the stamp of high-grade T/C camouflage facing material, be difficult to the effect that reaches desirable.In recent years, both at home and abroad many experts and scholars are devoted to the improvement of the aspects such as feel, COLOR FASTNESS of coating, and by the research to dispersion, REACTIVE DYES structure, produce a kind of T/C and T/R BLENDED FABRIC Special dispersing REACTIVE DYES, and in producing, practice gets the nod.But because poor, the easy suction of COAT PRINTING gas permeability is grey, the friction brushing fastness is relatively poor; and dispersed activity dye printing light fastness, brushing fastness, colour brightness and surface evenness etc.; military clothing fabric and false proof device to high requests such as frequent outdoor study, field operations work instructions still do not reach desirable level.Therefore, T/C clothing fabric dispersion/vat printing has become at present the unique ideal chose of printing and dyeing enterprise both at home and abroad, it is beautiful with color, COLOR FASTNESS is unique, product specification is high and celebrated, especially in especially extensive use of European ﹠ American Market, but it is not because this stamp cost height, complex process, equipment are special etc., extensive in the application of China.For addressing this problem, this case produces thus.
Summary of the invention
The purpose of this invention is to provide that a kind of printing quality is good, cost is low, technique is simply washed/cotton blended spinning face fabric disperses/reduces printing technology.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of washing/cotton blended spinning face fabric disperses/reduces printing technology, comprise the steps: client's sample → color separation → retouch original text → net processed → grey cloth check → margin to seam → singe → move back and boil float → mercerising → pre-setting → stamp → first dries → bakes → rolling reducing solution → fast restore evaporates → first washing → oxidation → ventilative → oxidation → second washes → soap → the 3rd road washing → second oven dry → typing → check → finished product inspection.
It is two positive two anti-that the described operation of singing adopts, speed of a motor vehicle 100-110m/min, and requiring singes reaches 4 grades.
In the described revenue stamp process, adopt ROTARY SCREAM PRINTING, mesh is the 80-100 order, speed of a motor vehicle 30-40m/min.
Mill base used in the described revenue stamp process is formulated by the raw material of following percentage by weight:
Printing gum 50-60%, reducing dye 5-20%, DISPERSE DYES 5-10%, sodium alginate 2%, surplus are water.
The temperature of described first baking operation is 125-135 ℃.
The described temperature that bakes operation is 190-200 ℃, and the time is 2-3 minute.
The temperature that described fast restore evaporates operation is 130-140 ℃, and the time is 15-20S, and the speed of a motor vehicle is 30-50m/min, and steam flow is 250-270kg/h, and nip pressure is 2.0-3.0bar, pick-up: 75-80%.
Described the 3rd road washing step specifically comprises ventilative → 1 lattice oxidation of 3 lattice cold wash → 1 lattice oxidation → ventilative frame → 1 lattice Warm Wash, 50-60 ℃ → 2 lattice steam box → 2 lattice hot water wash of soaping, temperature 80-85 ℃ → 1 lattice Warm Wash, 40-50 ℃.
In the described shaping process, temperature is 170-180 ℃, and the time is 30-60S, and speed is 30-60m/min, pick-up 70-75%.
Master operation among the present invention is explained as follows:
1, client's sample: be exactly standard sample or reference sample and the flower type that the client newly provides.
2, color separation: the hierarchy distribution that color is carried out the depth, form and aspect according to client's sample.
3, retouch original text: carry out cat scanner according to client's sample, the process of then drawing according to the color separation situation.
4, net processed: carry out gluing, sensitization according to the black and white original text of having retouched, finally form the technical process of decalcomania at twine.
5, grey cloth check: detect whether and float situation consistent with former state grey cloth specification of base.
6, margin to seam: two cloth are coupled together, generally adopt flush joint, margin to seam is concordant, is beneficial to typing and produces, and can not produce aborning again the situations such as skew of weft, and it facilitates for producing.
7, singe: the fine hair of fabric face is passed through high temperature, and processing procedure is conducive to fabric and obtains even, smooth color and guarantee the quality of production in stamp production rapidly, therefore singes and wants clean, even.
8, move back to boil and float: exactly textile sizing material and impurity are removed by certain technology mode, and to the process that fabric brightening is processed, be beneficial to the processing that rear road stamp produces and the cleanliness factor that improves product colour.
9, mercerising: improve the fabric sheen degree, make product more gorgeous bright, deeply dense in stamp is produced.
10, pre-setting: be exactly the smooth processing of fabric before stamp, prevent that the fabric face wrinkle are beneficial to stamp production.
11, stamp: be exactly mill base is printed on process on the fabric by screen cloth.
12, oven dry: the mill base that will be printed on the cloth carries out dry process under suitable temperature.
13, bake: be exactly under the condition of high temperature, make and dye on the DISPERSE DYES in the necessary production link of polyster fibre.
14, roll reducing solution: be exactly fabric before evaporating color development with on the process of an amount of, crucial material reducing solution.
15, fast restore evaporates: be exactly within the extremely short time, to finish the leuco vat dye reduction, thereby on dye the production process of cellulose fibre necessity.
16, washing, oxidation, soap: be exactly with on the fabric not the dyestuff of fixation, impurity remove, again by oxidant and color development, and remove unnecessary loose colour by soaping, thereby reach the process of higher fastness.
17, the typing: be exactly with fabric fibre under the uniform temperature effect, reach a certain relatively stable form.
18, finished product inspection: be exactly to detect the finished product fabric whether to reach customer requirement, whether various physical property indexs accord with standard, and are divided into various grades by certain mode, thereby realize the final production flow process of grade quantizing.
Should be noted that in the production process of the present invention following some:
1, grey cloth is singed and is wanted clean, pre-treatment is abundant, must reach the requirement of stamp semi-products.
2, the selection of printing gum wants prudent, and general flowability will be got well, and meets alkali and easily shrinks, and tinctorial yield is good etc.
3, reducing dye to fully change even, mill base stirs and fully filter.
4, the speed of a motor vehicle is wanted self-consistentency during stamp, and oven dry is wanted evenly fully.
5, temperature, time, steam flow and speed all will keep stable during vat ageing, and self-consistentency is wanted in the configuration of reducing solution concentration, often monitor each assistant concentration of reducing solution.
6, will enter immediately washing oxidation and soaping after the vat ageing, oxidation is wanted fully, but can not the transition oxidation, strictly control hydrogen peroxide concentration, soaps and loose colour will be removed, otherwise can affect coloured light.
Innovative point of the present invention compiles as follows:
1, new technology is in conjunction with the architectural characteristic of DISPERSE DYES, reducing dye, and their different technology conditions to dying on cotton fiber, the polyster fibre, adopt two phase printing, the state that the phase method in the past of being through with is difficult to normally produce also makes T/C blended yarn woven fabric stamp stride forward to expensive goods simultaneously.
2, new technology has been introduced advanced efficient fast restore rapid steamer and efficient Full-width rinsing machine, has overcome to adopt common vat ager to cause slowly biography look, staining, coloured light just waiting defect because evaporating long, the speed of padding of time in the past.The speed of evaporating is fast, efficient is high.
3, with respect to washing/stamp of cotton other techniques, its product color is plentiful, beautiful, coloured light is even, gives a kind of soft coordination of people, natural beauty sense; Every COLOR FASTNESS all is better than old-fashioned technique, and especially sunlight fastness can reach the 5-6 level.
4, new technology is carried out to evaporate fast, wash uninterruptedly and is produced, constant product quality, and operate relatively simply, more easy to control, for large batch of production provides sufficient quality assurance.
5, the steam of new technology, power consumption greatly reduce production cost with low.
In a word, the present invention washs/and cotton blended spinning face fabric disperses/reduces printing technology, and printing quality is good, cost is low, technique is simple.
The basic mechanical design feature index of product of the present invention following (finished product physical property index test mean value):
The specific embodiment
Below in conjunction with embodiment the present invention is further detailed, but the present invention is not limited by following examples.
Embodiment 1
The present invention washs/cotton blended spinning face fabric disperses/reduces printing technology, comprise the steps: client's sample → color separation → retouch original text → net processed → grey cloth check → margin to seam → singe → move back and boil float → mercerising → pre-setting → stamp → first dries → bakes → rolling reducing solution → fast restore evaporates → first washing → oxidation → ventilative → oxidation → second washes → soap → the 3rd road washing → second oven dry → typing → check → finished product inspection.
Wherein, it is two positive two anti-that the operation of singing adopts, speed of a motor vehicle 100m/min.
In the revenue stamp process, adopt ROTARY SCREAM PRINTING, mesh is 80 orders, speed of a motor vehicle 30m/min.Mill base used in the revenue stamp process is formulated by the raw material of following percentage by weight: printing gum 50%, reducing dye 5%, DISPERSE DYES 5%, sodium alginate 2%, surplus are water.
The temperature of first baking operation is 125 ℃.
The temperature that bakes operation is 190 ℃, and the time is 3 minutes.
The temperature that fast restore evaporates operation is 130 ℃, and the time is 20S, and the speed of a motor vehicle is 30m/min, and steam flow is 250kg/h, and nip pressure is 2.0bar, pick-up: 75%.
The 3rd road washing step specifically comprises 3 lattice cold wash → 1 lattice oxidation (normal temperature 30%H2O2,3g/L) → ventilative → 1 lattice oxidation (normal temperature 30% H2O2 of ventilative frame, 3g/L) → 1 lattice Warm Wash, 50 ℃ → 2 lattice steam box (90 ℃ of the temperature of soaping, 209 washing agent 3g/L, soda ash 2g/L) → 2 lattice hot water wash, temperature 80 ℃ → 1 lattice Warm Wash, 40 ℃.
In the shaping process, temperature is 170 ℃, and the time is 60S, and speed is 30m/min; The door width of cloth is 150 ㎝, overfeeding: upper 0.5%, in 0.3%, time 0.5%; Mangle prescription: softener 10g/L; Pick-up 70%.
Embodiment 2
The present invention washs/cotton blended spinning face fabric disperses/reduces printing technology, comprise the steps: client's sample → color separation → retouch original text → net processed → grey cloth check → margin to seam → singe → move back and boil float → mercerising → pre-setting → stamp → first dries → bakes → rolling reducing solution → fast restore evaporates → first washing → oxidation → ventilative → oxidation → second washes → soap → the 3rd road washing → second oven dry → typing → check → finished product inspection.
Wherein, it is two positive two anti-that the operation of singing adopts, speed of a motor vehicle 110m/min.
In the revenue stamp process, adopt ROTARY SCREAM PRINTING, mesh is 100 orders, speed of a motor vehicle 40m/min.Mill base used in the revenue stamp process is formulated by the raw material of following percentage by weight: printing gum 60%, reducing dye 20%, DISPERSE DYES 10%, sodium alginate 2%, surplus are water.
The temperature of first baking operation is 135 ℃.
The temperature that bakes operation is 200 ℃, and the time is 2 minutes.
The temperature that fast restore evaporates operation is 140 ℃, and the time is 15S, and the speed of a motor vehicle is 50m/min, and steam flow is 270kg/h, and nip pressure is 3.0bar, pick-up: 80%.
The 3rd road washing step specifically comprises 3 lattice cold wash → 1 lattice oxidation (normal temperature 30%H2O2,3g/L) → ventilative → 1 lattice oxidation (normal temperature 30% H2O2 of ventilative frame, 3g/L) → 1 lattice Warm Wash, 60 ℃ → 2 lattice steam box (95 ℃ of the temperature of soaping, 209 washing agent 3g/L, soda ash 2g/L) → 2 lattice hot water wash, temperature 85 ℃ → 1 lattice Warm Wash, 50 ℃.
In the shaping process, temperature is 180 ℃, and the time is 30S, and speed is 60m/min; The door width of cloth is 150 ㎝, overfeeding: upper 0.5%, in 0.3%, time 0.5%; Mangle prescription: softener 20g/L; Pick-up 75%.
Embodiment 3
The present invention washs/cotton blended spinning face fabric disperses/reduces printing technology, comprise the steps: client's sample → color separation → retouch original text → net processed → grey cloth check → margin to seam → singe → move back and boil float → mercerising → pre-setting → stamp → first dries → bakes → rolling reducing solution → fast restore evaporates → first washing → oxidation → ventilative → oxidation → second washes → soap → the 3rd road washing → second oven dry → typing → check → finished product inspection.
Wherein, it is two positive two anti-that the operation of singing adopts, speed of a motor vehicle 105m/min.
In the revenue stamp process, adopt ROTARY SCREAM PRINTING, mesh is 90 orders, speed of a motor vehicle 35m/min.Mill base used in the revenue stamp process is formulated by the raw material of following percentage by weight: printing gum 55%, reducing dye 10%, DISPERSE DYES 8%, sodium alginate 2%, surplus are water.
The temperature of first baking operation is 130 ℃.
The temperature that bakes operation is 195 ℃, and the time is 2.5 minutes.
The temperature that fast restore evaporates operation is 135 ℃, and the time is 18S, and the speed of a motor vehicle is 40m/min, and steam flow is 260kg/h, and nip pressure is 2.5bar, pick-up: 78%.
The 3rd road washing step specifically comprises 3 lattice cold wash → 1 lattice oxidation (normal temperature 30%H2O2,3g/L) → ventilative → 1 lattice oxidation (normal temperature 30% H2O2 of ventilative frame, 3g/L) → 1 lattice Warm Wash, 55 ℃ → 2 lattice steam box (92 ℃ of the temperature of soaping, 209 washing agent 3g/L, soda ash 2g/L) → 2 lattice hot water wash, temperature 82 ℃ → 1 lattice Warm Wash, 45 ℃.
In the shaping process, temperature is 175 ℃, and the time is 50S, and speed is 40m/min; The door width of cloth is 150 ㎝, overfeeding: upper 0.5%, in 0.3%, time 0.5%; Mangle prescription: softener 15g/L; Pick-up 72%.
The present invention has not only overcome and adopted common vat ager to stain slowly reducing solution because evaporating long, mangle speed of time in the past, cause pass look, coloured light not just, the defect of difficult quality control, and to production in enormous quantities sufficient quality assurance, its product be provided not only color and luster be beautiful, even, color is plentiful, its COLOR FASTNESS also for other products can't be obtained, deeply be subjected to the welcome of domestic and international market.
Above-described embodiment only is used for explaining inventive concept of the present invention, but not to the restriction of rights protection of the present invention, allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should fall into protection scope of the present invention.
Claims (9)
- One kind wash/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that comprising the steps: client's sample → color separation → retouch original text → net processed → grey cloth check → margin to seam → singe → move back and boil float → mercerising → pre-setting → stamp → first dries → bakes → rolling reducing solution → fast restore evaporates → first washing → oxidation → ventilative → oxidation → second washes → soap → the 3rd road washing → second oven dry → typing → check → finished product inspection.
- 2. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: the described operation of singing adopts two positive two anti-, speed of a motor vehicle 100-110m/min.
- 3. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: in the described revenue stamp process, adopt ROTARY SCREAM PRINTING, mesh is the 80-100 order, speed of a motor vehicle 30-40m/min.
- 4. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: mill base used in the described revenue stamp process is formulated by the raw material of following percentage by weight:Printing gum 50-60%, reducing dye 5-20%, DISPERSE DYES 5-10%, sodium alginate 2%, surplus are water.
- 5. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: the temperature of described first baking operation is 125-135 ℃.
- 6. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: the described temperature that bakes operation is 190-200 ℃, and the time is 2-3 minute.
- 7. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: the temperature that described fast restore evaporates operation is 130-140 ℃, time is 15-20S, the speed of a motor vehicle is 30-50m/min, steam flow is 250-270kg/h, nip pressure is 2.0-3.0bar, pick-up: 75-80%.
- 8. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: described the 3rd road washing step specifically comprises 3 lattice cold wash → 1 lattice oxidation → ventilative → 1 lattice oxidation of ventilative frame → 1 lattice Warm Wash, 50-60 ℃ → 2 lattice steam box → 2 lattice hot water wash of soaping, temperature 80-85 ℃ → 1 lattice Warm Wash, 40-50 ℃.
- 9. wash as claimed in claim 1/cotton blended spinning face fabric disperses/reduces printing technology, it is characterized in that: in the described shaping process, temperature is 170-180 ℃, and the time is 30-60S, and speed is 30-60m/min, pick-up 70-75%.
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| CN2012103150660A CN102852013A (en) | 2012-08-31 | 2012-08-31 | Dispersing/reducing printing process for polyester/cotton blended fabric |
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| CN103437022A (en) * | 2013-06-19 | 2013-12-11 | 安徽中天印染股份有限公司 | Polyester-cotton interwoven fabric and printing process thereof |
| CN103669028A (en) * | 2013-12-17 | 2014-03-26 | 江苏波波熊纺织品有限公司 | Printing method of polar fleece bended fabric |
| CN103757947A (en) * | 2013-12-04 | 2014-04-30 | 常熟市福亿印花炼染有限公司 | Technology for polyester-cotton blended fabric |
| CN103774409A (en) * | 2014-01-06 | 2014-05-07 | 浙江新建纺织有限公司 | Anti-infrared disruptive pattern printing process for high-performance blended fabric |
| CN104313924A (en) * | 2014-10-30 | 2015-01-28 | 山东沃源新型面料股份有限公司 | Method for printing multi-component intrinsic flame-retardant fabric |
| CN106049092A (en) * | 2016-06-21 | 2016-10-26 | 安徽亚源印染有限公司 | Anti-infrared military camouflage fabric and printing and dyeing process thereof |
| CN107415449A (en) * | 2017-07-10 | 2017-12-01 | 安徽万方织染有限公司 | The efficient printing system and method for a kind of warp knit textile cloth |
| CN108754747A (en) * | 2018-05-28 | 2018-11-06 | 鲁丰织染有限公司 | Through cotton latitude terylene fabric and its processing technology |
| CN109403070A (en) * | 2018-09-17 | 2019-03-01 | 苏州印丝特数码科技有限公司 | A kind of preparation method of the radiation protection warm-keeping composite fabric based on double-side different color digit printing |
| CN110924196A (en) * | 2019-12-03 | 2020-03-27 | 郑州鸿盛数码科技股份有限公司 | Pretreatment liquid for digital printing of polyester-cotton fabric and color development process |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103437022A (en) * | 2013-06-19 | 2013-12-11 | 安徽中天印染股份有限公司 | Polyester-cotton interwoven fabric and printing process thereof |
| CN103757947A (en) * | 2013-12-04 | 2014-04-30 | 常熟市福亿印花炼染有限公司 | Technology for polyester-cotton blended fabric |
| CN103669028A (en) * | 2013-12-17 | 2014-03-26 | 江苏波波熊纺织品有限公司 | Printing method of polar fleece bended fabric |
| CN103774409B (en) * | 2014-01-06 | 2015-12-09 | 浙江新建纺织有限公司 | A kind of Camouflage printing with infrared resistance technique of high-performance BLENDED FABRIC |
| CN103774409A (en) * | 2014-01-06 | 2014-05-07 | 浙江新建纺织有限公司 | Anti-infrared disruptive pattern printing process for high-performance blended fabric |
| CN104313924B (en) * | 2014-10-30 | 2016-03-30 | 山东沃源新型面料股份有限公司 | The printing method of multicomponent inherent fire-retardant fiber fabric |
| CN104313924A (en) * | 2014-10-30 | 2015-01-28 | 山东沃源新型面料股份有限公司 | Method for printing multi-component intrinsic flame-retardant fabric |
| CN106049092A (en) * | 2016-06-21 | 2016-10-26 | 安徽亚源印染有限公司 | Anti-infrared military camouflage fabric and printing and dyeing process thereof |
| CN106049092B (en) * | 2016-06-21 | 2019-04-23 | 安徽亚源印染有限公司 | A kind of military camouflage facing material of anti-infrared and its dyeing and printing process |
| CN107415449A (en) * | 2017-07-10 | 2017-12-01 | 安徽万方织染有限公司 | The efficient printing system and method for a kind of warp knit textile cloth |
| CN107415449B (en) * | 2017-07-10 | 2019-10-29 | 安徽万方织染有限公司 | A kind of efficient printing system and method for warp knit textile cloth |
| CN108754747A (en) * | 2018-05-28 | 2018-11-06 | 鲁丰织染有限公司 | Through cotton latitude terylene fabric and its processing technology |
| CN109403070A (en) * | 2018-09-17 | 2019-03-01 | 苏州印丝特数码科技有限公司 | A kind of preparation method of the radiation protection warm-keeping composite fabric based on double-side different color digit printing |
| CN109403070B (en) * | 2018-09-17 | 2021-03-19 | 苏州印丝特数码科技有限公司 | Preparation method of radiation-proof heat-preservation composite fabric based on double-sided heterochromatic digital printing |
| CN110924196A (en) * | 2019-12-03 | 2020-03-27 | 郑州鸿盛数码科技股份有限公司 | Pretreatment liquid for digital printing of polyester-cotton fabric and color development process |
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Application publication date: 20130102 |