CN104710253A - Automatic detonator assembly process and special related apparatus - Google Patents
Automatic detonator assembly process and special related apparatus Download PDFInfo
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- CN104710253A CN104710253A CN201310683369.2A CN201310683369A CN104710253A CN 104710253 A CN104710253 A CN 104710253A CN 201310683369 A CN201310683369 A CN 201310683369A CN 104710253 A CN104710253 A CN 104710253A
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Abstract
The present invention provides an automatic production line assembly process with functions of artificial detonator feeding, automatic bayonet assembly, laser marking, automatic detection and the like, and a special related apparatus. The simple process comprises that: at a feeding working position, a lot of igniters are fixed on a special transporting trolley in columns by a staff; the transporting trolley moves along a conveying track, and the integrated igniter and a detonator shell are integrally pressed by a bayonet at an automatic bayonet assembly working position; at a laser marking working position, the detonator is engraved and marked during advancing; the bayonet appearance and the laser marking quality are detected through the machine vision, and if the unqualified product exists, the unqualified product is automatically removed, the transporting trolley returns to the unloading working position, the finished product is taken out by the staff, the transporting trolley returns to the feeding working position so as to complete the one production process; and a plurality of the same transporting trolleys perform pipeline operations so as to form the automated detonator production line. The process of the present invention has characteristics of high automation degree, high production efficiency, human-machine isolation operation, high safety, and good application prospects.
Description
Technical field
The invention belongs to priming system production technology and special purpose device field, be mainly used in detonator production line for automatically assembling, contain artificial loading, the production-line technique flow process of automatically assembling the function such as bayonet socket, laser-marking, automatically detection and relevant special purpose device.
Technical background
In detonator production field, with square container, multiple such basal detonator body is kept in after usually priming explosive, high explosive, strengthening cap needed for blasting cap initiation etc. being loaded detonator shell with mechanical production line.To bayonet socket station, by artificial or machinery, such basal detonator shell is put into bayonet, then the lighter for ignition (for sake of convenience, hereinafter integrated lighter for ignition) of band sealing plug and payment to a porter or plastic detonating tube is sent into detonator shell; Then bayonet closes up and extrudes shell, shell and sealing plug is combined closely thus completes the production of detonator.Such tollgate devices is comparatively common, and because being the single handwork of separate unit, employee can not remote control, and cause not only production efficiency not high, security incident also constantly occurs.So the automatic assembling bayonet socket technology of detonator is urgent problem in industry all the time.Those skilled in the art it is also proposed the relevant imagination of mass-sending bayonet socket, if number of patent application is described in the file of 201110182226.4.Such technical scheme is advanced much than existing manual unit bayonet, but can not link with the outer encoding station of follow-up detonator shell, special in novel electron detonator series products, need to increase following function: after bayonet socket, carry out quality examination, and inject the password that detonates, will detonate password and detonator shell encode functions such as carrying out data binding outward.
According to the principle of work of detonator single-shot bayonet, be not difficult to learn and multiple detonator bayonet is arranged in juxtaposition, after putting into equal amount basal detonator body, again integrated for respective numbers lighter for ignition is sent in shell, by custom-designed mechanism, multiple bayonet is closed up simultaneously, detonator mass-sending bayonet socket function can be realized.But be a problem needing those skilled in the art to solve in the basal detonator housing how multiple integrated lighter for ignition device being placed on smoothly corresponding bayonet.
Summary of the invention
The invention provides and a kind ofly comprise detonator artificial loading, the production line automatic assembling technique automatically assembling the functions such as bayonet socket, laser-marking, automatically detection and relevant special purpose device.
Concise and to the point flow process of the present invention is: at feeding station, and staff is fixed on a special carrier (hereinafter referred to as carrier loader) by column for multiple lighter for ignition; Carrier loader moves with delivery track, and when advancing to assembling bayonet socket station automatically, integrated lighter for ignition and detonator shell are pressed into one by bayonet socket; Carrier loader continues to move ahead, and to laser marking station, detonator is engraved mark; Then machine vision bayonet socket outward appearance and laser marking quality are detected after to station of unloading, if detect unacceptable product, after associated mechanisms automatic rejection, carrier loader is just to station of unloading, and staff takes out finished product, carrier loader returns feeding station, completes a Production Flow Chart; Multiple same carrier loader constitutes the detonator production line of an automatization in the pipelining of each station.
Detailed process of the present invention is achieved in that branch's track mouth of the carrier loader arrival operation position can carrying the integrated lighter for ignition of some amount detonator under pneumatic element effect from main delivery track 1(special delivery empty wagons) move into this station, carrier loader is delivered on lifting table by location clamping again, lifting table drives carrier loader to drop to certain position, the integrated lighter for ignition of detonator of respective numbers to be placed on carrier loader on corresponding fixed chuck by operator, lifting table resets, this station that the carrier loader of having feeded moves down into side in pneumatic element effect goes out Car Track, production line computer for controlling is again according to main orbit 2(special delivery coal charger) on idle condition select a good opportunity carrier loader delivered to main orbit 2.This station is called feeding station.
Carrier loader carries integrated lighter for ignition with main orbit 2(special delivery coal charger) move to the injection mouth automatically assembling bayonet socket station, driving element action, carrier loader moves to injection from main delivery track 2, arrive on lifting table by location clamping, lifting table drives carrier loader to decline, and aligning guide auxiliary under whole integrated lighter for ignition is inserted in basal detonator housing corresponding in mass-sending bayonet, lifting table stops declining, the action of mass-sending bayonet, integrated lighter for ignition sealing plug and corresponding basal detonator housing are pressed into one, after bayonet socket, lifting table drives carrier loader to reset, basal detonator shell after bayonet socket is suggested thereupon from bayonet, carrier loader moves down into side in pneumatic element effect and goes out Car Track, production line computer for controlling is again according to main orbit 3(special delivery bayonet socket car) on idle condition select a good opportunity carrier loader delivered to main orbit 3.This station is referred to as bayonet socket station.
Carrier loader moves on, and the testing circuit plate be now arranged on carrier loader detects detonator electrical property after bayonet socket, and detected result sends to Systematical control special purpose computer by communicator; Truck is through laser marking station, and the detonator after bayonet socket completes is sequentially from process before laser marking machine outgoing mirror, and namely laser marking machine carries out to these detonators the mark that pipe shaft coding mark and bar coded sticker carry out predetermined content.
Carrier loader proceeds to inspection rejects station entrance, the visual inspection of bayonet socket quality and laser marking quality is carried out herein by a road machine vision, if vehicle-mounted detonator outward appearance and electrical property inspection are all passed through, then carrier loader directly enters by main orbit station of unloading, if discovery unacceptable product, carrier loader is released main orbit 3 by respective drive element and is entered inspection rejects station branch track, tangent mechanism cuts off the detonator payment to a porter above defective detonator, on carrier loader, corresponding sealing plug gripping unit is discharged by external push rod, unacceptable product detonator is separated with carrier loader, fall into unacceptable product passage and carry out respective handling, carrier loader returns main orbit 3.
Carrier loader finally arrives finished product and to unload station, and packed by artificial to be taken off by finished product, empty carrier loader gets back to feeding station by return trajectory, starts next production cycle.
Carrier loader of the present invention itself, without the need to power, can de-orbit, and by delivery track as double-speed chain conveying machine, driving element such as rail jacking mechanism, cylinder push-rod etc. are accomplished to each station and cyclic motion on a production line.
The component of composition carrier loader comprise base, testing circuit plate box, the sealing plug supporting plate stretching out in vehicle body, payment to a porter container, bar coded sticker folder, payment to a porter electrical connector, quality pilot lamp etc.
Carrier loader sealing plug supporting plate is furnished with the special chuck for the design of clamping detonator sealing plug, detonator chuck.Chuck structure is identical, and all just the some of clamping detonator sealing plug, can not clip to sealing plug for putting into the part of detonator shell, and clamped the payment to a porter of detonator after sealing plug upwards, lighter for ignition downward vertically; Chuck is divided into fixed part and clamping motion block, forms the hole of grip seal plug between the two; Compress to fixed part by spring or magnet effect clamping motion block under normality, the size in hole is less than sealing plug diameter, and integrated lighter for ignition can not among patchhole.After carrier loader arrival material loading position decline is fixing, payment to a porter can be put into carrier loader payment to a porter container by hand-held integrated lighter for ignition by operator, then payment to a porter two the end of a thread is connected to respective electric tie point, after connecting, carrier loader internal detection circuitry plate detects corresponding integrated lighter for ignition, if detected result is defective, circuit card orders about corresponding quality pilot lamp and is shown as error condition, remind the lighter for ignition that operator more finishes changing, until be designated as standard state; Now independent of there being the push rod of correspondence position relation to promote clamping motion block outside carrier loader, respective aperture on sealing plug support is opened, lighter for ignition can insert wherein by hand-held detonator sealing plug by operator; Then when this carrier loader all loads complete, operator send end signal, and lifting table resets, and carrier loader is removed from lifting table by driving element action.
Testing circuit plate is installed, the accumulation power supply such as battery or super capacitor, the joint of external source in testing circuit plate box on carrier loader.Testing circuit plate provides power supply by battery or super capacitor, and the electric energy of battery or super capacitor is filled with by external power source at feeding station.Carrier loader automatically can carry out electrical property detection or communication to connected electrical detonator in Production Flow Chart, carrier loader to the detection data of electrical detonator by infrared or radio communication module and special purpose computer two-way communication.
Carrier loader is also provided with payment to a porter electrical connector, two, each detonator, make check-out console and detonator payment to a porter quick and convenient.If detonator payment to a porter adopts iron wire or end to be connected with irony fast connector, payment to a porter electrical connector can adopt center to be filled with the copper post of strong magnet, and this copper post is connected with testing circuit plate testing circuit by wire.To realize being electrically connected with copper post by magnet effect payment to a porter, namely payment to a porter and testing circuit plate realize being connected.Carry out if detonator payment to a porter is the mode that other materials also can adopt spring to crimp.
For the detected result of each detonator of simple displaying, payment to a porter electrical connector side is also provided with a quality pilot lamp, the examined circuit card of pilot lamp drives, after integrated lighter for ignition payment to a porter is connected to carrier loader electrical connector by operator, and this quality sending out lighter for ignition integrated of pilot lamp instant playback.
Bar coded sticker folder is an end face perforate, the rectangular parallelepiped windowed in front, and the subsidiary bar coded sticker of detonator, by manually putting into this clip at feeding station, is subject to the effect of spring top bead, is fixed in clip after putting in place.The corresponding bar coded sticker of each detonator, whole bar coded sticker becomes the queue of a level, facilitates laser marker to inscribe barcode or digital pattern thereon after loading.The bar coded sticker material that the present invention adopts is tinsel plastic sheet or the hard scraps of paper, if plastic sheet or the hard scraps of paper need be assisted with silk screen printing, facilitates laser marking machine to beat functionality of laser bar code or numeral at specified location.
If the integrated lighter for ignition produced is plastic detonating tube type, then without the need to mounting testing circuit plate on carrier loader, only by machine vision, detonator bayonet socket quality and laser marking quality after the bayonet socket in motion are checked.
For the needs of satisfied production in enormous quantities, the material loading that same production line can establish efficiency lower more, station of unloading, establish automatic assembling bayonet socket station, inspection rejects station that efficiency is high less.Carrier loader all needs carrier loader to move on to station injection from corresponding main orbit when feeding station, automatically assembling bayonet socket station, inspection rejects station, station executable operations of unloading thus, move on to this station after this operation completes and go out Car Track, send instruction by computer, driving element promotes carrier loader and enters corresponding main orbit.In general laser marking is most effective, can consider to carry out mark in laser flying, so laser marking station can not be established injection and go out Car Track.
At feeding station, automatically assembling bayonet socket station, carrier loader needs realize location by the lifting table that structure and function is identical and move, and concrete action is as follows:
At feeding station, when carrier loader arrives near lifting table from injection, car is shifted onto in the metal frame 1 of lifting table by computer drives cylinder push-rod 1, and after putting in place, metal frame 1 declines, and carrier loader also moves down thereupon, stops after desired location; Because the sealing plug top of carrier loader sealing plug supporting plate upper grip only by clamping integrated lighter for ignition realizes the clamping to it, but also need external push rod chuck to be clamped motion block to push open and just integrated lighter for ignition can be put into chuck, so at feeding station, also need increase additional positioning device.This device is made up of by computer-controlled cylinder or electric cylinder or electromagnet push-rod and strongback multiple, and quantity is consistent with the chuck quantity on single carrier loader, and its Position Design can promote a chuck clamping motion block for just in time allowing a push rod.
Additional positioning device strongback has tapered hole below corresponding fuse lighter, up big and down small, bottom is the circular hole that diameter is slightly larger than sealing plug, operator is when feeding station places integrated lighter for ignition, sealing plug some is inserted in this tapered hole, after sealing plug inserts certain depth, the intermediate isolating of sealing plug is protruding by the mouth limit of gear in circle hole, also plays position-limiting action to the clip position of lighter for ignition.After staff completes the whole integrated lighter for ignition loading work of carrier loader, metal frame 1 resets, and is also taken out of from above described holes by integrated lighter for ignition, and lighter for ignition is arranged in a linear at same level height.Cylinder 2 makes car transverse shifting, carrier loader is shifted to another and is fixed on metal sheet 2 in frame, and after putting in place, computer drives other cylinders to promote carrier loader again and longitudinally leaves metal frame 2, goes out Car Track, select a good opportunity and enter corresponding main orbit to this station.
At feeding station, charging contact is also established below the metal frame 1 of lifting table, after carrier loader moves to metal frame 1, when metal frame 1 declines, this charging contact electric contact corresponding to carrier loader close contact under the action of the spring, carrier loader internal cell or super capacitor are charged, to power to the check-out console be contained in carrier loader in subsequent production process.
Automatically bayonet socket station is being assembled, it is the bayonet that horizontal linear arranges, interval is consistent that mass-sending bayonet device is equipped with multiple, the position one_to_one corresponding with it at carrier loader sealing plug supporting plate upper grip center, when carrier loader is arrived near lifting table by track, carrier loader is shifted onto on lifting table metal frame A by computer drives cylinder push-rod, and metal frame A drives carrier loader to decline.Make carrier loader sealing plug support clamping center fixed thereon during metal frame A design directly over mass-sending bayonet, each integrated lighter for ignition just in time aligns the center of corresponding bayonet.In the present invention, assuming that ready detonator body puts into mass-sending bayonet by other devices, the visible number of patent application of associated description is in the file of 2013106426605.The mass-sending bayonet device also mass-sending bayonet device of similar number of patent application described in the file of 2013106426605 that the present invention adopts.
Owing to being vibrated or the elastic impact of sealing plug, integrated lighter for ignition can not insert basal detonator housing very exactly, so add an integrated lighter for ignition aligning guide, this aligning guide is installed on the top of mass-sending bayonet, by the sheet material of A, B two pieces of specified shapes, the formations such as rail plate, driving cylinder, A, B two the shape of plate be zig-zag, every odontoid is identical, and after A, B two plates are overlapped, often pair of tooth surrounds a square opening, during relative movement, hole reduces, during reverse motions, and Kong Bian great; When integrated lighter for ignition just arrives above bayonet, above each bayonet A, B two plate tooth bar constitute one can the plywood hole of folding and unfolding, now large about 3 times of boring ratio integrated lighter for ignition diameter; Integrated lighter for ignition declines with carrier loader, behind this hole, A, B two plate relative movement, hole reduces, and just in time contacts integrated lighter for ignition front end part, makes integrated lighter for ignition realize aiming at the detonator shell being placed in bayonet center and insert, when after insertion certain length, A, B two plate reverse motions, decontrols integrated lighter for ignition, completes auxiliary alignment work.
At bayonet socket station, after completing integrated lighter for ignition insertion work, computer drives pneumohydraulic pressure-cylinder, the bayonet socket of mass-sending bayonet is made to move plate action, tighten up the oral area of bayonet, extruding detonator Can forms multiple-sealed closing in ring, and sealing plug is also connected as a single entity with basal detonator shell, and suitably kept for 2 seconds, strengthen its bayonet socket stopping property.Subsequently, pneumohydraulic pressure-cylinder resets, and namely unclamps bayonet.Metal frame A resets, and the related detonator shell of sealing plug is together raised and is taken up, and finally departs from mass-sending bayonet completely.
Certainly, take detonator body out of rise to certain altitude if control lifting table metal frame A after bayonet socket again, when namely bayonet oral area is in detonator waist, computer controls pneumohydraulic pressure-cylinder again and suitably closes up, and can realize the automatic clamping waist work of detonator.
After metal frame A resets, computer drives other cylinders to promote carrier loader again and longitudinally leaves arrival metal frame B, then goes out Car Track to this station, selects a good opportunity and enters corresponding main orbit.
After bayonet socket operation completes, carrier loader advances to laser marking station, and carrier loader also utilizes vehicle-mounted testing circuit plate to carry out electric property detection to the detonator of firm bayonet socket at this, and by result by mode apprizing system computer for controlling that is infrared or wireless communication.
Inspection rejects station is divided into two parts, and one is that external machine vision checks position, and another is for wiping out station.Workflow is:
Detonator product carrier loader after bayonet socket checks position through external machine vision on main orbit, the collection of detonator appearance images is carried out by CCD or cmos image chip, can judge bayonet socket quality and laser marking quality whether qualified, if electrical detonator carrier loader also reports the detection data to contained detonator to computer.If it is qualified that the detection of machine vision outward appearance and the detection of carrier loader inside are, carrier loader normally advances, and crosses and wipes out station, otherwise before carrier loader, track stopper rises, and track side surfaces cylinder promotes carrier loader to wiping out station injection.
Arrive the carrier loader wiping out station and push it to desired location by a cylinder, the unacceptable product just found just in time is aimed at be equipped with the device that pneumatic scissors and chuck clamping motion block promote, this device advances to carrier loader, make the payment to a porter of defective detonator just in time in the sphere of action of scissors, then scissor action, the motion block of chuck clamping simultaneously thrust unit also acts on.Like this, defective detonator pipe shaft part will depart from carrier loader, under gravity, fall into unacceptable product passage otherwise processed.The carrier loader removing unacceptable product moves on, and gets back to main orbit.
Carrier loader finally enters station of unloading, similar with feeding station, unloads by staff, promotes chuck to discharge the detonator after bayonet socket by computer-controlled cylinder or electric cylinder or electromagnet push-rod.Unload complete, operator send end signal, and this carrier loader is removed by computer drives power element etc., returns material loading track.
If the present invention is used for the production of electric detonator, then the injection of the password that also needs to carry out after inspection rejects station to detonate, completes UID address to this detonator by corresponding Controlling System, laser is encoded outward, the data binding of the password etc. that detonates and work of uploading onto the server.
Each station efficiency is different above, but all can press delivery track feature on a production line, establish the station that efficiency is slow more, each station carrier loader is entered by same track or different track, enter next track after completing the work of this station again to gather, consider that plane is not easily arranged and track also can be made to allocate at different heights.
Use technical process of the present invention, level of automation is high, production efficiency is high, fully achieve the man-machine isolated operation of bayonet socket operation the most dangerous in detonator production, security is high, the New function requirement that novel electron detonator password and detonator pipe shaft laser code automaticdata are bound can be achieved, there is high promotional value and application prospect.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed:
Accompanying drawing 1 is detonator automatic assembling technique schema described in the embodiment of the present invention 1;
Accompanying drawing 2 the present invention relates to carrier loader structural representation;
Accompanying drawing 3 is the embodiment of the present invention 1 carrier loader electric connection terminal sub-component schematic diagram;
Accompanying drawing 4 is the embodiment of the present invention 1 carrier loader electric connection terminal sub-component schematic diagram when not connecting detonator payment to a porter;
Accompanying drawing 5 is chuck structure schematic diagram of the embodiment of the present invention 1 carrier loader electricity clamping detonator sealing plug;
Accompanying drawing 6 is the embodiment of the present invention 1 carrier loader vehicle-mounted testing circuit plate box structural representations;
Accompanying drawing 7 is the embodiment of the present invention 1 feeding station operating diagram;
Accompanying drawing 8 is the embodiment of the present invention 1 feeding station working position enlarged diagrams;
Accompanying drawing 9 is the embodiment of the present invention 1 carrier loader lifting location platform arrangement schematic diagram;
Accompanying drawing 10 is the embodiment of the present invention 1 assembling bayonet socket station schematic diagram automatically;
Accompanying drawing 11 is that the integrated lighter for ignition of the embodiment of the present invention 1 inserts bayonet action schematic diagram;
Accompanying drawing 12 is the complete translation schematic diagram 1 of the embodiment of the present invention 1 carrier loader bayonet socket;
Accompanying drawing 13 is the complete translation schematic diagram 2 of the embodiment of the present invention 1 carrier loader bayonet socket;
Accompanying drawing 14 is aligning guide schematic diagram that the integrated lighter for ignition of the embodiment of the present invention 1 inserts bayonet;
Embodiment
According to above, in view of the automatic Assembling Production of electric detonator is the most complicated, existing with electric detonator production line for automatically assembling for specific embodiment carries out further detailed description to the present invention:
The electric detonator automatic assembling technique flow process that realizes of the specific embodiment of the invention 1 is as follows as described in Figure 1:
Empty carrier loader by 2.5 double-speed chain conveying machines from main orbit 1(special delivery empty wagons) release to a certain feeding station injection, operator is loaded in carrier loader chuck by the integrated lighter for ignition of electric detonator of additional positioning device effect by band payment to a porter, is selected a good opportunity from feeding station deliver to main orbit 2(special delivery skip car by production line computer for controlling); Garage enters to arrive assembling bayonet socket station automatically again, realize assembling and bayonet socket with the basal detonator body loading bayonet in advance, the carrier loader that detonator body moves to main orbit 3(special delivery bayonet socket detonator extracted again by carrier loader from bayonet), in driving process, the detonator of carrier loader internal circuit check-out console to bayonet socket carries out electrical property detection by payment to a porter, and result controls special purpose computer by infrared communications set apprizing system; Carrier loader is after driving to laser code station, all detonators all pass through before laser marking machine outgoing mirror, the detonator pipe shaft that laser marking machine is qualified to electrical property carries out mark in-flight, and another carries out mark in-flight to the detonator payment to a porter barcode plastic sheet of qualified electrical property; When after laser marking end-of-job, carrier loader arrives inspection rejects station, through the camera lens of a machine vision detection device judge the laser labelling of detonator pipe shaft encode and bayonet socket quality whether qualified.The carrier loader loading whole qualified electric detonator directly shifts to station of unloading; If there is underproof product, then it is released from main orbit, arrive and wipe out station, unacceptable product is rejected, then returns main orbit 3.Before all carrier loaders arrive station of unloading, be electric detonator because of what produce, so also need to carry out the work such as password injection; Station of unloading have employed the lifting table location panel similar with feeding station, but has not needed elevating function, when behind car location, a push pedal is provided with before car, push pedal action, can back down all car sealing plug gripping unit motion blocks, packaging after finished product detonator is easily taken out by operator from car.After all detonators takes out, operator provides signal, and carrier loader moves on to side and goes out Car Track, and computer drives other pneumatic elements again, and sky carrier loader is selected a good opportunity the track entering and return feeding station.
In accompanying drawing 1, single arrow dotted lines represents it is the function that car internal detection circuitry plate performs.The preliminary survey of diagram performance refers to when integrated for electric detonator lighter for ignition is placed in carrier loader sealing plug chuck by operator, and car internal detection circuitry plate carries out size of current detection and communication function test by payment to a porter electrical connector to the integrated lighter for ignition of this electric detonator.Diagram performance repetition measurement refers to when after the complete detonator of the complete formation of bayonet socket, again detects lighter for ignition performance integrated in detonator shell, prevents from causing damage to lighter for ignition in bayonet socket process.In collecting receptacle, unacceptable product is destroyed by regulation by detonator factory.
Accompanying drawing 2 the present invention relates to carrier loader structural representation, sees figure and explanation for convenience, other sealing plug supporting plates (accompanying drawing below all omits similar diagram) that on car not shown in FIG., structure is identical.In figure, 11 is the tie-in module that detonator payment to a porter and bar coded sticker are installed, 12 is the integrated lighter for ignitions of electric detonator being with payment to a porter and take-up reel, 13 is payment to a porter containers, 14 is testing circuit plate mounting box, 15 is carrier loader base plate, and 16 is sealing plug supporting plates, and 17 is heads that will insert detonator body of the integrated lighter for ignition of electric detonator, 18 is retaining plates of sealing plug supporting plate, and 19 is frameworks of car.
For detecting the electric detonator loaded, the present embodiment carrier loader is also provided with payment to a porter electrical connector, and two, each detonator, correspondence is connected between check-out console and detonator payment to a porter.Specify in the present embodiment that detonator payment to a porter adopts iron wire, payment to a porter electrical connector is adopted as the copper post that center is filled with strong magnet, payment to a porter and copper post is realized being electrically connected by magnet effect, and such electrical connector is simple, convenient.
Namely accompanying drawing 3 is the embodiment of the present invention 1 carrier loader electric connection terminal sub-component schematic diagram, in figure, 1201 is two payment to a porter of detonator, 1202 are enclosed within the bar coded sticker in payment to a porter, and laser marking machine will go out the barcode of electric detonator UID data and other data of factory's needs printing at its printout surface.1101 for connecting the copper post of payment to a porter, metallic contact that its surface is exposed with payment to a porter, and the other end testing circuit plate built-in with carrier loader is connected.1102 strong magnetic posts for inserting 1101, for holding payment to a porter on 1101 surfaces.1103 is the insulation small frame of installation 1101.1104 is one of bar coded sticker sheet clamping plate part, can be used for fixing each widget.1105 is metal hook, after payment to a porter is installed on this assembly, hooks line and does not allow it from process before bar coded sticker sheet, prevent laser marking machine unsuccessful to this label mark.In figure, 14 is the testing circuit plate mounting box of carrier loader, and connecting 14 with the fixed orifices of this assembly is diagram 1107, and this assembly threading is diagram 1106 to the hole of testing circuit plate.Also has the lamp 1108 whether instruction current attachment point firearm is defective in quality.
Accompanying drawing 4 is the embodiment of the present invention 1 carrier loader electric connection terminal sub-component schematic diagram when not connecting detonator payment to a porter.In figure, 1110 is primary structure bodies of this assembly, for connecting each assembly and forming bar coded sticker sheet clip slot.It can also be seen that in figure has two decorative pearls on top of an official cap 1109 after the folder of mounting bar shape code, is compression spring after the decorative pearl on top of an official cap, and it act as maintaining item bar-code label 1202 and be in the state of not easily deviating from after this clip of loading.The bar coded sticker of detonator, by manually putting into this clip at feeding station, by the effect of spring top bead after putting in place, is fixed in clip.Each detonator all has a bar coded sticker folder, and all detonators bar coded sticker becomes the queue of a level, facilitates laser marker to inscribe barcode or digital pattern thereon after loading.The bar coded sticker material that the present invention adopts is plastic sheet, auxiliary with silk screen printing, facilitates laser marker to beat functionality of laser bar code or numeral in the position of specifying.
Accompanying drawing 5 is chuck structure schematic diagram of the embodiment of the present invention 1 carrier loader clamping detonator sealing plug.In figure, 1601 is chuck main structure plate, and centre has the groove slided for spring 1603 and clamping motion block 1602.Generally, clamping motion block 1602 spring 1603 act under with 1601 leading section close contacts, the interstitial hole diameter of formation is less than the size of the integrated lighter for ignition sealing plug 1204 of electric detonator and lighter for ignition head 17.After being open by external force when 1602, the perforate size of formation is greater than sealing plug 1204 diameter, handled easily person insertion point firearm.Can also see in figure that this lighter for ignition sealing plug is divided into top 1203, bottom 1204, middle cylindrical projection 1205, wherein 1204 insertion detonator body and body oral area formed after bayonet socket be tightly connected, 1205 effects can playing location, 1203 increase about 15mm compared with traditional detonator sealing plug, mainly facilitate this device chuck Automatic-clamping.What adopt in the present embodiment is that an independent chuck clamps integrated lighter for ignition, for ensureing the installation site consistence with all integrated lighter for ignitions of car, relative error is little, the folder hole that all chucks are formed can be considered to open on a sealing plug supporting plate, and all clamping motion blocks manufacture separately afterwards and supporting plate entirety is assembled together.
Accompanying drawing 6 is the embodiment of the present invention 1 carrier loader vehicle-mounted testing circuit plate mounting box structural representations, and in figure, 1401 is energy storage super capacitor, and 1403 for being installed on the testing circuit plate in box, and 1404 for being connected to the electric wire of assembly 11.1402 for connecting the termination of external power, at feeding station, charging contact is also established below the metal frame 1 of location-independent running gear, after carrier loader moves to metal frame 1, when metal frame 1 moves down, this charging contact electric contact corresponding with carrier loader close contact under the action of the spring, charges to super capacitor in carrier loader 1401, to maintain the normal work of check-out console in car.
Accompanying drawing 7 is the embodiment of the present invention 1 feeding station operating diagram.See figure and explanation for convenience, other sealing plug supporting plates that on car not shown in FIG., structure is identical and integrated lighter for ignition.
Accompanying drawing 8 is the embodiment of the present invention 1 feeding station working position enlarged diagrams.In figure, cylinder is in promotion state, and clamping motion block 1602 is open, and facilitates the insertion of lighter for ignition 17 and sealing plug 1204 part.Diagram 21 is for being placed in the additional positioning device in feeding station carrier loader front, this device is equipped with multiple by computer-controlled cylinder push-rod 20, quantity is consistent with the chuck quantity on single carrier loader, and its Position Design can promote a chuck clamping motion block for just in time allowing a push rod; Additional positioning device also has circular opening 2101, make operator when installing on integrated lighter for ignition 12 to carrier loader, sealing plug 1204 also just in time can insert a part of in this circular opening, this hole top is bell, convenient insertion, bottom is the round hole that diameter is suitable with sealing plug, after sealing plug inserts certain depth, the intermediate isolating projection 1205 of sealing plug, by the mouth limit of gear in circle hole, also plays position-limiting action to the installation site of lighter for ignition.After operator completes the whole lighter for ignition insertion work of carrier loader, car moves to be transferred to integrated lighter for ignition from above-mentioned hole.
Accompanying drawing 9 is the embodiment of the present invention 1 carrier loader liftable location mobile platform structural representations.In figure, 50 enter double-speed chain track for this station, and 51 is the double-speed chain track car, and 31 is liftable flat board, and 32 is fixing flat board, and dull and stereotyped 31 and 32 limits are equipped with block, the position of convenient restriction car.Move on flat board for convenience of carrier loader, what the present embodiment adopted is that multiple Universal caster is fixed on flat board, promotes car realize clamping and positioning and movement by all directions by computer-controlled cylinder.In figure, 35 is the supporting mechanism of lifting board 31.When carrier loader is arrived near positioning mobile device liftable flat board 31 by injection 50, car is shifted onto on liftable flat board 31 by computer drives one cylinder push-rod, after putting in place, liftable flat board 31 moves down, and is also moved down by carrier loader, stops after extreme lower position.Computer controls a transverse cylinder (diagram 66 see in accompanying drawing 13) again and makes vehicle body clamping on dull and stereotyped 31.Such mode can realize the location of carrier loader at feeding station, automatically assembling bayonet socket station.
Accompanying drawing 10 is the embodiment of the present invention 1 assembling bayonet socket station operating diagram automatically.In figure, 34 is the signal of mass-sending bayonet, and 33 is the aligning guide for making lighter for ignition and detonator body center superposition, and all the other are identical with accompanying drawing 9.Mass-send in figure bayonet device 34 be generally multiple bayonet be horizontal linear arrangement, spaced certain distance, the position of corresponding carrier loader sealing plug supporting plate upper grip matches, when carrier loader is arrived near positioning mobile device by track, car is shifted onto in liftable positioning mobile device metal frame 31 by computer drives cylinder push-rod, metal frame 31 moves down, and car also moves thereupon; Metal frame 31 is fixed with the spacing of mass-sending bayonet 34, just in time makes the sealing plug support of carrier loader be in the top of mass-sending bayonet, i.e. the center of each fuse lighter just in time corresponding corresponding bayonet.In this example, the detonator body put in bayonet puts into mass-sending bayonet by other devices, and the visible number of patent application of associated description is in the file of 2013106426605.
Accompanying drawing 11 is that the integrated lighter for ignition of the embodiment of the present invention 1 inserts bayonet action schematic diagram.In figure, emphasis depicts the action signal of aligning guide 33, lighter for ignition 17 decline from bayonet end face be about 10mm height time, aligning guide two pieces supports stick 3302,3304 and sees accompanying drawing 14 by two cylinder 3301,3303() promote, castellated plates 3305 and 3306 reverse direction of overlapping placement has been driven to move, make the profile of tooth pore-forming of castellated plates 3305 and 3306 to become large, conveniently may the lighter for ignition 17 of changing position to move again downwards.In this example, castellated plates 3305 is identical with the odontoid of 3306, after A, B two plates are overlapped, often pair of tooth forms a square opening, the center in hole and bayonet socket center superposition, form hole high from bayonet surface about 5mm, so when lighter for ignition 17 drops to from bayonet surface about 1mm, aligning guide two cylinders 3301,3303 promote relatively, make castellated plates 3305 and 3306 relative movement, the hole that both are formed diminishes, and reaches the object of adjustment lighter for ignition 17 and bayonet center and detonator body center superposition.When after insertion point firearm 17 to detonator body certain length, two plate reverse motions, leave lighter for ignition, complete auxiliary alignment work.
Figure 12 is the complete translation schematic diagram 1 of the embodiment of the present invention 1 carrier loader bayonet socket.Diagram 11 be the tie-in module that detonator payment to a porter and bar coded sticker are installed, and 12 is the integrated lighter for ignitions of electric detonator being with payment to a porter, and 16 is sealing plug supporting plates, and 17 is heads that will insert detonator body of the integrated lighter for ignition of electric detonator.3401 is one of them bayonet mass-sending bayonet apparatus, and 3402 is the steel plates tightening up bayonet socket, and it moves upward and 3401 oral areas can be made to diminish, and reaches the object of bayonet socket.3403 is mounting plates of bayonet, 3405 is rigidly connected plates with 3402, computer is by driving pneumohydraulic pressure-cylinder, the bayonet socket of mass-sending bayonet is used to move plate 3405 action, drive 3402 plates to move upward, tighten up the oral area of bayonet 3401, form multiple-sealed closing in ring at detonator sealing plug part extruding detonator Can, and suitably kept for 2 seconds, increase its bayonet socket stopping property.Subsequently, computer release pneumohydraulic pressure-cylinder, namely unclamps bayonet 3401, rises liftable location panel 31, be taken up, departed from mass-sending bayonet so detonator shell is connected on carrier loader.Piston sliding shoe 6601 action of Rodless cylinder 66 subsequently, make trailer plate 67 action of connection on it, 67 plates there is an open plate (after car rises from 31 plates, the car limit add-in card 68 arranged in this example just in time inserts in the opening of 67 plates) also action, thus move whole for carrier loader to retaining plate 32, after farthest right position, car is longitudinally released and is gone out Car Track to this station by cylinder push-rod again that separately establish.3201 are also had for being arranged on the Universal caster on retaining plate 32 in diagram.
Figure 13 is the complete translation schematic diagram 2 of the embodiment of the present invention 1 carrier loader bayonet socket.This figure is another visual angle schematic diagram of upper figure, can see in figure that the present embodiment is also provided with a roller on 67 plates, act as when carrier loader just moves on to 31 plate, Rodless cylinder 66 promotes to it, 67 plate rollers are contacted with car add-in card 68, thus realize in the location that this side up, 31 plates need to move down, so adopt roller can apply clamping force to carrier loader all the time.In diagram, 69 is be fixed on the baffle plate on 31 plates, when carrier loader leave 31 plates move to 32 plates time, it can prevent offset direction.In addition, diagram 3501 is the mobile guide pillar of 31 plates and its support, and 3502 is the cylinder push-rod of driving 31 plate vertical movement.
Figure 14 is the aligning guide schematic diagram that the integrated lighter for ignition of the embodiment of the present invention 1 inserts bayonet.Owing to being vibrated or the elastic impact of sealing plug, lighter for ignition can not insert detonator shell very exactly, so add a lighter for ignition aligning guide, this aligning guide is installed on the top of mass-sending bayonet, by the sheet material of A, B two pieces of specified shapes, the formations such as rail plate, driving cylinder.Accompanying drawing 11 and related description are shown in its motion signal.
After bayonet socket completes, carrier loader advances to laser marking station, and carrier loader also utilizes vehicle-mounted testing circuit plate to carry out electric property detection to the detonator of firm bayonet socket at this; And by result by infrared communication module apprizing system computer for controlling.Truck is through laser marking station, detonator after bayonet socket completes sequentially passes through before laser marking machine outgoing mirror, laser marking machine namely carries out pipe shaft coding mark to these detonators and bar coded sticker carries out the mark of predetermined content (as the UID address code of this detonator, factory LOGO).
Inspection rejects station is divided into two parts, and one is that external machine vision checks position, and another is for wiping out station.The present embodiment workflow is:
Detonator product carrier loader after bayonet socket checks position through external machine vision on main orbit, IMAQ detonator outward appearance is carried out by cmos image chip, judge bayonet socket quality and laser marking quality whether qualified, simultaneously carrier loader also reports the detection data to contained electrical detonator to computer.If it is qualified that the detection of machine vision outward appearance and carrier loader internal electrical Performance Detection are, carrier loader normally advances, and crosses and wipes out station, otherwise before carrier loader, track resistance frequency modulator rises, and track side surfaces cylinder promotes car to wiping out station injection.
Arrive the car wiping out station and push it to a certain position by a cylinder, the unacceptable product just found is made just in time to correspond to additional steam-operating scissors and chuck clamping motion block thrust unit, this device advances to carrier loader, make the payment to a porter of waste product detonator just in time in the sphere of action of scissors, then scissor action, the motion block of chuck clamping simultaneously thrust unit also acts on.Like this, unacceptable product detonator pipe shaft part will depart from carrier loader, under gravity, fall into unacceptable product passage otherwise processed.Remaining salable product are still loaded by car and return main orbit, and to unloading, station advances.
Carrier loader finally enters station of unloading, similar with feeding station, by manually unloading, is discharged chuck by computer-controlled cylinder or electric cylinder or electromagnet push-rod.Unload complete, operator send end signal, and this carrier loader is removed by computer drives track etc.
The present invention is used for the production of electric detonator, the injection of the password that also needs to carry out after inspection rejects station to detonate, and completes UID address to this detonator, laser is encoded outward, the data binding of the password etc. that detonates and work of uploading onto the server by corresponding Controlling System.
Use technical process of the present invention, level of automation is high, production efficiency is high, fully achieve the man-machine isolated operation of bayonet socket operation the most dangerous in detonator production, security is high, also achieve the New function requirement that novel electron detonator password and detonator pipe shaft laser code automaticdata are bound, there is high promotional value and application prospect.
Claims (14)
1. a detonator automatic assembling technique, contains artificial loading, automatically assembles the function such as bayonet socket, laser-marking, automatically detection.Its technical process is as follows: at feeding station, and staff is fixed on a carrier loader by column for multiple lighter for ignition; Carrier loader moves with delivery track, and when advancing to assembling bayonet socket station automatically, integrated lighter for ignition and detonator shell are pressed into one by bayonet socket; Carrier loader continues to move ahead, and to laser marking station, detonator is engraved mark; Then machine vision bayonet socket outward appearance and laser marking quality are detected after to station of unloading, if detect unacceptable product, after associated mechanisms automatic rejection, carrier loader is just to station of unloading, and staff takes out finished product, carrier loader returns feeding station, completes a Production Flow Chart; Multiple same carrier loader constitutes the detonator production line of an automatization in the pipelining of each station.
2. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: described carrier loader is independent of delivery track, multiple fuse lighter and the payment to a porter connected thereof or plastic detonating tube can be loaded, on the sealing plug supporting plate that clamping detonator sealing plug stretches out in vehicle body, be arranged in a linear at same level height, after automatically assembling bayonet socket with detonator body, relative position is constant; Carrier loader is also provided with the clip installing detonator payment to a porter end bar coded sticker, the bar coded sticker of all detonators is installed rear place same level height and is arranged in a linear.
3. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: the present invention should when electric detonator production line, testing circuit plate and chargeable power supply is also comprised in carrier loader, testing circuit plate can carry out electrical property detection to electrical detonator, and is reported to production line computer for controlling by infrared or radio communicator.Especially, when the present invention should in electric detonator production line time, carrier loader except possess detonator electrical property detect except, also add the function of injecting with the communication function of electric detonator and the password that detonates to electric detonator.
4. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: at described feeding station, with an additional unit, lighter for ignition on position is positioned, additional unit is made up of by computer-controlled cylinder or electric cylinder or electromagnet push-rod and strongback multiple, quantity is consistent with the chuck quantity on single carrier loader, and its Position Design can promote a chuck clamping motion block for just in time allowing a push rod.Additional positioning device strongback has tapered hole below corresponding fuse lighter, up big and down small, bottom is the circular hole that diameter is slightly larger than sealing plug, operator is when feeding station places integrated lighter for ignition, sealing plug some is inserted in this tapered hole, after sealing plug inserts certain depth, the intermediate isolating of sealing plug is protruding by the mouth limit of gear in circle hole, also plays position-limiting action to the clip position of lighter for ignition.
5. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: the present invention should when electric detonator production line, at described feeding station, charging contact is also established below lifting table, when lifting table declines, this charging contact electric contact corresponding to carrier loader close contact under the action of the spring, carrier loader internal cell or super capacitor are charged, to power to the check-out console be contained in carrier loader in subsequent production process.
6. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: all make carrier loader locate at described feeding station, automatically assembling bayonet socket station and be clamped on lifting table, by lifting table band vehicle body, can centering with it when can locate and be fitted into bayonet when fuse lighter is installed; After material loading or bayonet socket work complete, lifting table rises, and the detonator body formed after making lighter for ignition or bayonet socket is transferred to from related device, moves with car.
7. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: add an aligning guide at described automatic assembling bayonet socket station, this aligning guide is installed on the top of mass-sending bayonet, by the sheet material of A, B two pieces of specified shapes, and the formations such as rail plate, driving cylinder, A, B two the shape of plate be zig-zag, every odontoid is identical, and after A, B two plates are overlapped, often pair of tooth surrounds a square opening, during relative movement, hole reduces, during reverse motions, and Kong Bian great; When integrated lighter for ignition just arrives above bayonet, above each bayonet A, B two plate tooth bar constitute one can the plywood hole of folding and unfolding, now large about 3 times of boring ratio integrated lighter for ignition diameter; Integrated lighter for ignition declines with carrier loader, behind this hole, A, B two plate relative movement, hole reduces, and just in time contacts integrated lighter for ignition front end part, makes integrated lighter for ignition realize aiming at the detonator shell being placed in bayonet center and insert, when after insertion certain length, A, B two plate reverse motions, decontrols integrated lighter for ignition, completes auxiliary alignment work.
8. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: at described laser marking station, truck carry bayonet socket complete after detonator and bar coded sticker bar, order is from process before laser marking machine outgoing mirror, and namely laser marking machine carries out to the detonator in these motions the mark that pipe shaft coding mark and bar coded sticker carry out predetermined content.
9. described in claim 1, a kind of detonator automatic assembling technique is characterized in that: described inspection rejects station is divided into two parts, and one is that external machine vision checks position, and another is for wiping out station.Workflow is: the detonator product carrier loader after bayonet socket checks position through external machine vision on main orbit, the collection of detonator appearance images is carried out by CCD or cmos image chip, can judge bayonet socket quality and laser marking quality whether qualified, if electrical detonator carrier loader also reports the detection data to contained detonator to computer.If it is qualified that the detection of machine vision outward appearance and the detection of carrier loader inside are, carrier loader normally advances, and crosses and wipes out station, otherwise before carrier loader, track stopper rises, and track side surfaces cylinder promotes carrier loader to wiping out station injection.Arrive the carrier loader wiping out station and remove unacceptable product by special purpose device, carrier loader returns main orbit.
10. one kind realizes the Special carrier loader device described in claim 1 required for detonator automatic assembling technique, it is characterized in that: Special carrier loader device comprises base, testing circuit plate box, the sealing plug supporting plate stretching out in vehicle body, payment to a porter container, bar coded sticker folder, payment to a porter electrical connector, can show the pilot lamp etc. of detonator quality.
Special carrier loader device described in 11. claims 10, is characterized in that: be provided with testing circuit plate, the accumulation power supply such as battery or super capacitor, the joint of external source in described testing circuit plate box.Testing circuit plate provides power supply by battery or super capacitor, and the electric energy of battery or super capacitor is filled with by external power source at feeding station.Carrier loader can carry out electrical property detection or communication to connected electrical detonator in process of production automatically, carrier loader to the detection data of electrical detonator by infrared or radio communication module and special purpose computer two-way communication.
Special carrier loader device described in 12. claims 10, is characterized in that: the payment to a porter electrical connector of described carrier loader, two, each detonator.If detonator payment to a porter adopts iron wire or end to be connected with irony fast connector, payment to a porter electrical connector can adopt center to be filled with the copper post of strong magnet, payment to a porter and copper post is realized being electrically connected by magnet effect, and namely payment to a porter and testing circuit plate realize being electrically connected.
Special carrier loader device described in 13. claims 10, it is characterized in that: the bar coded sticker folder of described carrier loader is an end face perforate, the rectangular parallelepiped windowed in front, the subsidiary bar coded sticker of detonator is by manually putting into this clip at feeding station, by the effect of spring top bead after putting in place, be fixed in clip.The corresponding bar coded sticker of each detonator, whole bar coded sticker becomes the queue of a level, facilitates laser marker to inscribe barcode or digital pattern thereon after loading.The bar coded sticker material that the present invention adopts is tinsel plastic sheet or the hard scraps of paper, if plastic sheet or the hard scraps of paper need be assisted with silk screen printing, facilitates laser marking machine to beat functionality of laser bar code or numeral at specified location.
Special carrier loader device described in 14. claims 10, is characterized in that: described carrier loader sealing plug supporting plate is furnished with the special chuck for the design of clamping detonator sealing plug, detonator chuck.Chuck structure is identical, and chuck is divided into fixed part and clamping motion block, forms the hole of grip seal plug between the two; Be less than sealing plug diameter by the size of spring or magnet functional hole under normality, integrated lighter for ignition can not among patchhole, can make respective aperture on sealing plug support open by independent of there being the push rod of correspondence position relation to promote clamping motion block outside carrier loader.
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| CN201310683369.2A CN104710253A (en) | 2013-12-13 | 2013-12-13 | Automatic detonator assembly process and special related apparatus |
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| CN201310683369.2A CN104710253A (en) | 2013-12-13 | 2013-12-13 | Automatic detonator assembly process and special related apparatus |
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| CN104710253A true CN104710253A (en) | 2015-06-17 |
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| CN106187652A (en) * | 2016-08-24 | 2016-12-07 | 东莞市创者自动化科技有限公司 | A kind of device loading Nonel detonator plug and packing method |
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| CN107056564A (en) * | 2017-06-22 | 2017-08-18 | 雅化集团绵阳实业有限公司 | Detonator intellectuality assembling line and its production technology |
| CN107266273A (en) * | 2017-07-31 | 2017-10-20 | 四川久安芯电子科技有限公司 | A kind of automatic continuous intensive dipping production line of digital electric detonator igniting head |
| CN107935800A (en) * | 2017-12-06 | 2018-04-20 | 东莞市创者自动化科技有限公司 | A kind of small-sized Nonel detonator production line |
| CN109160867A (en) * | 2018-09-12 | 2019-01-08 | 北京凯米迈克科技有限公司 | An a kind of industrial detonator closing in pinch head |
| WO2020107707A1 (en) * | 2018-11-27 | 2020-06-04 | 东莞市创者自动化科技有限公司 | Electronic detonator production line |
| CN109780948A (en) * | 2019-02-02 | 2019-05-21 | 北京凯米迈克科技有限公司 | A kind of multiple igniter carrier tooling |
| CN110734352A (en) * | 2019-08-30 | 2020-01-31 | 辽宁华丰民用化工发展有限公司 | digital detonator automatic detection coding and eliminating equipment |
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| CN112082439B (en) * | 2020-04-22 | 2022-08-09 | 北京凯米迈克科技有限公司 | Electronic ignition member online system and method |
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