CN106748603B - Automatic assembling, detecting and marking method and system for electronic detonator - Google Patents
Automatic assembling, detecting and marking method and system for electronic detonator Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06C—DETONATING OR PRIMING DEVICES; FUSES; CHEMICAL LIGHTERS; PYROPHORIC COMPOSITIONS
- C06C7/00—Non-electric detonators; Blasting caps; Primers
- C06C7/02—Manufacture; Packing
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Abstract
The invention provides an automatic assembling, detecting and marking method and system for an electronic detonator. The invention can obviously improve the automation degree, can realize the parallel production of a plurality of machines by matching with the transmission and transmission mechanism of the packing box, and has high production efficiency. The product quality stability is good, the most dangerous man-machine isolation operations of dangerous procedures such as basic detonator feeding, mouth tightening, detection, laser marking and the like in detonator production are completely realized, the safety is extremely high, the new functional requirements of binding a novel electronic detonator password, a UID code and a detonator tube body laser coding three code can be realized, and the high popularization value and the application prospect are realized.
Description
Technical Field
The invention belongs to the field of civil explosive product production technology and special devices, is mainly applied to automatic detonator assembly production, and comprises a production line process flow with the functions of manual feeding, automatic basic detonator feeding, automatic assembly and mouth tightening, automatic detection, laser marking, automatic blanking and the like, and a related special device.
Background
In the field of detonator production, a mechanical production line is usually adopted to temporarily store a plurality of basic detonator bodies by using a square container after primary explosive, high explosive, a reinforcing cap and the like required by detonator initiation are filled into a detonator shell. When the detonator shell arrives at the bayonet station, the basic detonator shell is manually or mechanically placed into a bayonet device, and then an igniter (for convenience of description, hereinafter referred to as an integrated igniter) with a sealing plug and a leg wire or a plastic detonating tube is sent into the detonator shell; then the bayonet device closes up and extrudes the tube shell, so that the tube shell and the sealing plug are tightly combined, thereby completing the production of the detonator. Such bayonet socket equipment is more common, because of single manual work, staff can not remote operation, leads to not only production efficiency not high, and the incident also constantly takes place. Therefore, the automatic assembling bayonet technology of the detonator is always a problem to be solved urgently in the industry. Those skilled in the art also propose a related concept for mass-hair ports, as described in the document with patent application No. 201110182226.4. Compared with the existing manual single-machine bayonet device, the technical scheme is advanced, but cannot be linked with a subsequent detonator shell external coding station, and particularly for novel electronic detonator products, the following functions need to be added: and performing quality detection after the detonator is plugged, injecting a detonation password, and performing data binding on the detonation password and the detonator shell external code.
According to the working principle of the detonator bayonet device, it is not difficult to know that a basic detonator shell is automatically placed into the bayonet device by adopting a multi-shaft manipulator, and then an integrated igniter is inserted into the detonator shell through a specific mechanism, so that the automatic bayonet function of the equipment is realized. However, how to stably extract the basic detonator shells from the square containers one by one and then automatically and smoothly put the basic detonator shells in the bayonet device through equipment, and how to connect the basic detonator shells in series with the processes of performance detection, laser identification and the like to stabilize production are problems to be solved by technical personnel in the field.
Disclosure of Invention
The invention provides an automatic assembling, detecting, marking and identifying method and system for an electronic detonator, which can realize the automatic assembling process of a production line with the functions of automatic detonator feeding, automatic assembling bayonet, automatic detection, laser identification, priming code injection, automatic blanking and the like, and provide a relevant special device.
The detailed process of the invention is realized as follows: the automatic assembling, detecting and marking method of the electronic detonator comprises the steps that firstly, a module assembly is installed on a foot line fixing jig, the module assembly is formed by connecting a quick wire clamp with an electronic detonator control module through a foot line with a sealing plug, the foot line fixing jig is fixed on a jig conveying line, and the module assembly is sent into an explosion-proof room through a jig conveying line; meanwhile, the basic detonator feeding mechanism automatically extracts a single basic detonator from the magazine and sends the single basic detonator to the mouth tightening mechanism from the basic detonator box conveying line; then the robot automatically clamps the module assembly from the leg wire fixing jig, and automatically assembles the electronic control module and the sealing plug part in the module assembly into a mouth tightening mechanism to be assembled with a basic detonator for mouth tightening; then the robot takes the assembled electronic detonator out of the tightening mechanism, simultaneously a detection probe arranged on a material taking paw of the robot is contacted with a wire clamp terminal in a quick wire clamp of the electronic detonator, the detection probe transmits detection data to an electronic detonator detector, the electronic detonator detector performs function detection on the electronic detonator, after the detection is qualified, the electronic detonator detector feeds back detection information to an upper computer, and the upper computer stores a generated electronic detonator identification code, a UID code and a detonation password in a database of the local computer; the robot sends the qualified electronic detonator to a laser marking station, the upper computer sends an identification code to a laser marking machine, the identification code is marked on a tube body and a quick wire clamp of the electronic detonator through the laser marking machine, and meanwhile, a detonation password and a UID code are written into an electronic control module through the quick wire clamp by an electronic detonator detector; and finally, the robot automatically puts the marked electronic detonators at different positions of the packaging box according to the sequence, and the packaging box is automatically conveyed to a subsequent packaging station through the electronic detonator packaging box conveying mechanism, so that the functions of automatic assembly, opening tightening, detection and three-code binding of the electronic detonators are realized.
The material box of the basic detonator conveying mechanism is conveyed independently of the circulating conveying line of the foot line fixing jig, basic detonator material boxes are conveyed through the basic detonator conveying line, each assembling station on the assembling production line is ensured to only have one box tube shell at most in the station, the rest are arranged on the conveying line in sequence, the previous material box is automatically fed into the next box of basic detonators after being taken out, and the automatic conveying function of the basic detonator material boxes is realized.
The automatic feeding process of the basic detonators of the electronic detonators comprises the following steps that after a material box is taken out through a material box manipulator and placed to a basic detonator feeding station, the basic detonators are automatically taken out in the material box through a three-axis manipulator and are conveyed to a mouth tightening jig to achieve the automatic feeding function of the basic detonators, wherein the basic detonators are distributed in the material box at equal intervals, and the manipulator is guaranteed to normally clamp a single basic detonator
Installing a module assembly onto the leg wire fixing jig, the module assembly comprising: the rapid wire clamp is provided with a sealing plug leg wire and an electronic detonator control module, the leg wire fixing jig with the module assembly is conveyed into the explosion-proof room through a circulating conveying line, and operations such as detection, opening tightening, marking and the like are performed in the explosion-proof room. Therefore, dangerous stations such as assembly, opening tightening, marking and the like are isolated from operators, and the personal safety of the operators is protected.
The electronic detonator detector for detecting the relevant parameters of the electronic detonator comprises: the electronic detonator detector feeds detection information back to an upper computer, the upper computer judges whether the detection information is qualified or not by comparing all relevant parameters, and data is stored in a database of the host computer, so that the detection function of the electronic detonator is realized.
In the blanking station, the robot is put into the packing carton according to non-defective products, defective products classification, puts the electron detonator according to the order when putting, avoids electron detonator pipe shaft each other to produce the collision, realizes the automatic unloading function of electron detonator.
Electronic detonator automatic assembly, detection, mark system of distinguishing, including host computer, electronic detonator magazine transfer chain, basic detonator box transfer chain, its characterized in that: the electronic detonator material box conveying line and the basic detonator box conveying line are parallel to each other, a working platform is arranged above the basic detonator box conveying line, a foot line fixing jig conveying line perpendicular to the basic detonator box conveying line is arranged on the working platform, and a jig is arranged on the foot line fixing jig conveying line; the robot at the tail end of the foot line fixing jig conveying line is arranged on the working platform, a basic detonator feeding mechanism is further arranged on the working platform, a mouth tightening mechanism is arranged on one side of the basic detonator feeding mechanism, and a laser marking machine and a single chip microcomputer are further arranged on the working platform; the upper computer is respectively connected with the electronic detonator detector, the laser marking machine and the single chip microcomputer; the singlechip is respectively connected with the material box conveying line, the basic detonator box conveying line, the foot line fixing jig conveying line, the mouth tightening mechanism and the robot.
The jig comprises a quick wire clamp positioning clamp, a foot wire clamping clamp and a sealing plug positioning clamp which are fixedly connected in sequence; the quick wire clamp positioning fixture is provided with a detection probe, and the detection probe is connected with an electronic detonator detector.
At a feeding station, an operator installs the module assembly on the pin wire fixing jig, the circulating conveying mechanism conveys the jig to the explosion suppression room, the pin wire fixing jig is fixed on the circulating conveying line and arranged at equal intervals, the pin wire fixing jig automatically stops when circulating to a material taking position, the robot automatically takes materials, and the empty pin wire fixing jig can be circulated to the feeding station to be fed by the operator. Therefore, dangerous stations such as assembly, mouth tightening, marking and the like are isolated from operators, and the personal safety of the operators is protected. This station is called the loading station.
Wherein the basic detonators are arranged in the material box at equal intervals, so that the manipulator can normally clamp a single basic detonator. This station is called the cartridge transport station.
After the basic detonator material box is taken out by the material box manipulator and placed to the basic detonator feeding station, the basic detonator is automatically taken out in the material box by a three-axis manipulator and is transferred to the mouth tightener to realize the automatic basic detonator feeding function. This station is referred to as the base detonator loading station.
The robot automatically extracts the module assembly from the foot line fixing jig on the circulating conveying line, and automatically assembles the module assembly into the mouth tightener to be automatically assembled with the basic detonator, so that the process of automatically assembling and tightening the mouth of the electronic detonator is realized. This station is referred to as the assembly clinch station for short.
After the mouth is tightened, the robot automatically takes out the electronic detonator from the mouth tightener, a detection probe is designed on a material taking paw of the robot, the detection probe is in contact with a wire clamp terminal in a quick wire clamp when the robot takes the quick wire clamp, the electronic detonator is subjected to function detection through an electronic detonator detector, after the detection is qualified, the electronic detonator detector feeds detection information back to an upper computer, the upper computer stores a generated electronic detonator identification code into a database of the machine, and the function of automatic detection of the electronic detonator is realized. This station is called the product inspection station.
The robot transfers the electronic detonators with good detection results to a marking station, the upper computer sends identification codes of the qualified electronic detonators to a laser marking machine, the laser marking machine marks the identification codes on tube bodies and quick wire clamps of the electronic detonators, and meanwhile, the electronic detonator detector writes received initiation passwords and UID codes into electronic detonator chips, so that the three-code binding function of the electronic detonators is achieved.
The robot is put into the packing carton according to the categorised automation of non-defective products, puts the electron detonator according to the order when putting, avoids electron detonator pipe shaft each other to produce the collision, realizes the automatic unloading function of electron detonator. And after the number of the detonators in the packaging box reaches a fixed number, the detonators are automatically conveyed to a packaging station through a packaging box conveying mechanism.
The invention can obviously improve the automation degree (only 2 persons are needed for operating each device), can realize the parallel production of a plurality of devices by matching with the transmission and transmission mechanism of the packing box, and has high production efficiency. The product quality stability is good, the most dangerous man-machine isolation operations of dangerous procedures such as basic detonator feeding, mouth tightening, detection, laser marking and the like in detonator production are completely realized, the safety is extremely high, the new functional requirements of binding a novel electronic detonator password, a UID code and a detonator tube body laser coding three code can be realized, and the high popularization value and the application prospect are realized.
Drawings
FIG. 1 is a floor plan of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a schematic view of a lead fixing jig according to the present invention;
FIG. 4 is a schematic view of the structure of the conveying line for packing boxes of the present invention;
FIG. 5 is a schematic view of a basic detonator box feed line structure of the present invention;
FIG. 6 is a schematic view of a jig conveying line according to the present invention;
FIG. 7 is a schematic view of a multi-axis robot of the present invention;
FIG. 8 is a schematic view of a basic detonator loading configuration of the present invention;
FIG. 9 is a schematic view of a pinch seal assembly of the present invention;
FIG. 10 is a schematic view of a laser marking structure of the present invention;
FIG. 11 is a schematic view of an automatic blanking structure of the present invention
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail with reference to the accompanying drawings and specific embodiments of an automatic electronic detonator assembly line:
example 1 of the invention: the automatic assembling, detecting and marking method of the electronic detonator comprises the steps that firstly, a module assembly is installed on a foot line fixing jig, the module assembly is formed by connecting a quick wire clamp with an electronic detonator control module through a foot line with a sealing plug, the foot line fixing jig is fixed on a jig conveying line, and the module assembly is sent into an explosion-proof room through a jig conveying line; meanwhile, the basic detonator feeding mechanism automatically extracts a single basic detonator from the magazine and sends the single basic detonator to the mouth tightening mechanism from the basic detonator box conveying line; then the robot automatically clamps the module assembly from the leg wire fixing jig, and automatically assembles the electronic control module and the sealing plug part in the module assembly into a mouth tightening mechanism to be assembled with a basic detonator for mouth tightening; then the robot takes the assembled electronic detonator out of the tightening mechanism, simultaneously a detection probe arranged on a material taking paw of the robot is contacted with a wire clamp terminal in a quick wire clamp of the electronic detonator, the detection probe transmits detection data to an electronic detonator detector, the electronic detonator detector performs function detection on the electronic detonator, after the detection is qualified, the electronic detonator detector feeds back detection information to an upper computer, and the upper computer stores a generated electronic detonator identification code, a UID code and a detonation password in a database of the local computer; the robot sends the qualified electronic detonator to a laser marking station, the upper computer sends an identification code to a laser marking machine, the identification code is marked on a tube body and a quick wire clamp of the electronic detonator through the laser marking machine, and meanwhile, a detonation password and a UID code are written into an electronic control module through the quick wire clamp by an electronic detonator detector; and finally, the robot automatically puts the marked electronic detonators at different positions of the packaging box according to the sequence, and the packaging box is automatically conveyed to a subsequent packaging station through the electronic detonator packaging box conveying mechanism, so that the functions of automatic assembly, opening tightening, detection and three-code binding of the electronic detonators are realized.
The material box of the basic detonator conveying mechanism is conveyed independently of the circulating conveying line of the foot line fixing jig, basic detonator material boxes are conveyed through the basic detonator conveying line, each assembling station on the assembling production line is ensured to only have one box tube shell at most in the station, the rest are arranged on the conveying line in sequence, the previous material box is automatically fed into the next box of basic detonators after being taken out, and the automatic conveying function of the basic detonator material boxes is realized.
The automatic feeding process of the basic detonators of the electronic detonators comprises the following steps that after a material box is taken out through a material box manipulator and placed to a basic detonator feeding station, the basic detonators are automatically taken out in the material box through a three-axis manipulator and are conveyed to a mouth tightening jig to achieve the automatic feeding function of the basic detonators, wherein the basic detonators are distributed in the material box at equal intervals, and the manipulator is guaranteed to normally clamp a single basic detonator
Installing a module assembly onto the leg wire fixing jig, the module assembly comprising: the rapid wire clamp is provided with a sealing plug leg wire and an electronic detonator control module, the leg wire fixing jig with the module assembly is conveyed into the explosion-proof room through a circulating conveying line, and operations such as detection, opening tightening, marking and the like are performed in the explosion-proof room. Therefore, dangerous stations such as assembly, opening tightening, marking and the like are isolated from operators, and the personal safety of the operators is protected.
The electronic detonator detector for detecting the relevant parameters of the electronic detonator comprises: the electronic detonator detector feeds detection information back to an upper computer, the upper computer judges whether the detection information is qualified or not by comparing all relevant parameters, and data is stored in a database of the host computer, so that the detection function of the electronic detonator is realized.
In the blanking station, the robot is put into the packing carton according to non-defective products, defective products classification, puts the electron detonator according to the order when putting, avoids electron detonator pipe shaft each other to produce the collision, realizes the automatic unloading function of electron detonator.
Electronic detonator automatic assembly, detection, mark system of distinguishing, including host computer 1, electronic detonator magazine transfer chain 2, basic detonator box transfer chain 3, its characterized in that: the electronic detonator material box conveying line 2 and the basic detonator box conveying line 3 are parallel to each other, a working platform 12 is arranged above the basic detonator box conveying line 3, a foot line fixing jig conveying line 4 perpendicular to the basic detonator box conveying line 3 is arranged on the working platform 12, and a jig 11 is arranged on the foot line fixing jig conveying line 4; a robot 10 at the tail end of the foot line fixing jig conveying line 4 is arranged on the working platform 12, a basic detonator feeding mechanism 5 is further arranged on the working platform 12, a mouth tightening mechanism 6 is arranged on one side of the basic detonator feeding mechanism 5, and a laser marking machine 8 and a single chip microcomputer 9 are further arranged on the working platform 12; the upper computer 1 is respectively connected with an electronic detonator detector 7, a laser marking machine 8 and a singlechip 9; the singlechip 9 is respectively connected with the material box conveying line 2, the basic detonator box conveying line 3, the foot line fixing jig conveying line 4, the mouth tightening mechanism 6 and the robot 10; the jig 11 comprises a quick wire clamp positioning clamp 1103, a foot wire clamping clamp 1102 and a sealing plug positioning clamp 1101 which are fixedly connected in sequence; the quick wire clamp positioning clamp 1103 is provided with a detection probe 1104, and the detection probe 1104 is connected with the electronic detonator detector and used for contacting with the detection probe of the detonator detector when detecting the performance of the detonator and injecting a detonation code and a UID code into an electronic detonator chip.
FIG. 4 is a schematic structural diagram of a magazine conveyor line 2 according to the present invention: an operator puts a plurality of packing boxes 0201 onto a conveying line 0202 in advance; after the current packing carton is filled with the electronic detonator and is taken away, transfer chain 0202 is automatic to carry a packing carton 0201 to assigned position 0203, and the robot is automatic to grab packing carton 0201 to put station 0205. After the blowing reached packing quantity, the robot was automatic snatched the transfer chain 0202 with the packing carton on, the transfer chain will fill the packing carton of electronic detonator and carry out packing station 0204, warehouse entry by artifical packing.
FIG. 5 is a schematic structural diagram of a basic detonator box conveying line 3, relating to the invention: an operator puts a plurality of basic detonator boxes 0301 onto the conveying line 0302 in advance; after the basic detonators in the current basic detonator box 0301 are taken out, the manipulator 0305 automatically grabs the empty basic detonator box 0301 to the conveying line 0302, the conveying line 0302 automatically conveys the full basic detonator box 0301 to the designated position 0303, and the manipulator 0305 automatically grabs the basic detonator box 0301 to the placing station 0304. After the basic detonator is taken out, the manipulator 0305 automatically grabs the basic detonator box 0301 to the conveying line 0302, and the conveying line 0302 conveys the empty basic detonator box 0301 out.
Fig. 6 is a schematic structural view of the wire fixing jig conveying line 4 of the present invention. The operator installs quick fastener, foot line and sealing plug in the module subassembly on the corresponding position of foot line fixed tool 0401, and transport mechanism 0402 conveys foot line fixed tool 0401 in the flame proof room to realize that dangerous stations such as assembly, tight mouthful and mark are kept apart with the operator, protect the purpose of operator personal safety.
Figure 7 is a schematic diagram of a basic detonator loading structure 5 of the present invention. After the basic detonator box 0301 is placed to the feeding station, the manipulator 0305 automatically moves to the corresponding position of the basic detonator, and the basic detonator is automatically extracted and conveyed to the tightening mechanism. After the basic detonators in the basic detonator box 0301 are taken out, the empty basic detonator box 0301 is taken out through the manipulator 0305 and placed on the conveying line 0302 to be sent out, meanwhile, the basic detonator box 0301 with the other box full of materials is automatically placed to a feeding position, and automatic production of equipment is continued.
Figure 8 is a schematic view of the pinch structure 6 of the present invention. The manipulator 0305 extracts the single-shot basic detonator and puts the single-shot basic detonator into the mouth tightening device 0501, and then the robot 0403 inserts the delay module of the electronic detonator into the mouth tightening device 0501 to complete the assembly operation with the basic detonator. After the assembly is completed, the mouth tightener 0501 acts to tighten the mouth of the basic detonator, and finally the robot 0403 pulls the tightened electronic detonator out of the mouth tightener 0501, so that the automatic assembly and mouth tightening process is realized.
Fig. 9 is a schematic view of a laser marking structure of the present invention. The robot 0403 forwards the electronic detonator with the good product detection result to the marking station, the upper computer sends the identification code of the qualified electronic detonator to the laser marking machine 0801, the laser marking machine 0801 marks the identification code on the tube body and the quick wire clamp of the electronic detonator, and meanwhile, the electronic detonator detector writes the received initiation code and the UID code into the chip of the electronic detonator, so that the three-code binding function of the electronic detonator is realized.
Fig. 10 is a schematic view of the automatic blanking structure of the present invention. The robot 0403 automatically puts the good products into the good product packaging box 0901 according to the good product and defective product information given by the upper computer, and automatically puts the good products into different positions of the packaging box according to the sequence. The potential safety hazard caused by detonator collision is avoided. Defective products are placed in a waste recovery box 0902, so that the functions of automatic blanking and classification of the electronic detonators are realized.
Because the time for completing all the functions of assembling, tightening, detecting, marking and discharging is relatively long for a single robot, and the speed of manual feeding is relatively high, two sets of automatic robot assembling, tightening, detecting, marking and discharging mechanisms are arranged in the mechanism for matching the flow beat, and the capacity of the equipment is improved. The process flow of the invention has high automation degree (only 2 persons are needed for operating each device), good product quality stability, extremely high safety, capability of completely realizing the man-machine isolation operation of dangerous procedures such as loading, mouth tightening, detection, laser marking and the like of the most dangerous basic detonator in detonator production, capability of realizing the new functional requirement of three-code binding of the password of the novel electronic detonator and the laser coding of the detonator body, and extremely high popularization value and application prospect.
Claims (8)
1. An automatic assembling, detecting and marking method for electronic detonators is characterized in that: the method is based on an electronic detonator automatic assembly, detection and marking system, the system comprises an upper computer (1), an electronic detonator box conveying line (2) and a basic detonator box conveying line (3), wherein the electronic detonator box conveying line (2) and the basic detonator box conveying line (3) are parallel to each other, a working platform (12) is arranged above the basic detonator box conveying line (3), a jig conveying line (4) perpendicular to the basic detonator box conveying line (3) is arranged on the working platform (12), and a foot line fixing jig (11) is arranged on the jig conveying line (4); a robot (10) positioned at the tail end of the jig conveying line (4) is arranged on the working platform (12), a basic detonator feeding mechanism (5) is further arranged on the working platform (12), a mouth tightening mechanism (6) is arranged on one side of the basic detonator feeding mechanism (5), and a laser marking machine (8) and a single chip microcomputer (9) are further arranged on the working platform (12); the upper computer (1) is respectively connected with the electronic detonator detector (7), the laser marking machine (8) and the singlechip (9); the single chip microcomputer (9) is respectively connected with the material box conveying line (2), the basic detonator box conveying line (3), the jig conveying line (4), the mouth tightening mechanism (6) and the robot (10);
the method comprises the steps that firstly, a module assembly is installed on a foot line fixing jig, the module assembly is formed by connecting a quick wire clamp with an electronic detonator control module through a foot line with a sealing plug, the foot line fixing jig is fixed on a jig conveying line, and the module assembly is conveyed into an explosion-proof room through the jig conveying line; meanwhile, the basic detonator feeding mechanism automatically extracts a single basic detonator from the magazine and sends the single basic detonator to the mouth tightening mechanism from the basic detonator box conveying line; then the robot automatically clamps the module assembly from the leg wire fixing jig, and automatically assembles the electronic control module and the sealing plug part in the module assembly into a mouth tightening mechanism to be assembled with a basic detonator for mouth tightening; then the robot takes the assembled electronic detonator out of the tight opening mechanism, simultaneously a detection probe arranged on a material taking paw of the robot is contacted with a wire clamp terminal in a quick wire clamp of the electronic detonator, the detection probe transmits detection data to an electronic detonator detector, the electronic detonator detector performs function detection on the electronic detonator, after the detection is qualified, the electronic detonator detector feeds back detection information to an upper computer, and the upper computer generates an electronic detonator identification code, a UID code and a detonation password and stores the electronic detonator identification code, the UID code and the detonation password in a database of the local computer; the robot sends the qualified electronic detonator to a laser marking station, the upper computer sends an identification code to a laser marking machine, the identification code is marked on a tube body and a quick wire clamp of the electronic detonator through the laser marking machine, and meanwhile, a detonation password and a UID code are written into an electronic control module through the quick wire clamp by an electronic detonator detector; and finally, the robot automatically puts the marked electronic detonators at different positions of the packaging box according to the sequence, and the packaging box is automatically conveyed to a subsequent packaging station through the electronic detonator packaging box conveying mechanism, so that the functions of automatic assembly, opening tightening, detection and three-code binding of the electronic detonators are realized.
2. The automatic assembling, detecting and marking method for the electronic detonator according to claim 1, wherein the method comprises the following steps: the material box of the basic detonator conveying mechanism is conveyed independently of the circulating conveying line of the foot line fixing jig, basic detonator material boxes are conveyed through the basic detonator conveying line, each assembling station on the assembling production line is ensured to only have one box tube shell at most in the station, the rest are arranged on the conveying line in sequence, the previous material box is automatically fed into the next box of basic detonators after being taken out, and the automatic conveying function of the basic detonator material boxes is realized.
3. The automatic assembling, detecting and marking method for the electronic detonator as claimed in claim 2, wherein the method comprises the following steps: the automatic feeding process of the basic detonators of the electronic detonators comprises the steps that after a material box is taken out through a material box manipulator and placed to a basic detonator feeding station, the basic detonators are automatically taken out in the material box through a three-axis manipulator and are conveyed to a mouth tightening mechanism to achieve the automatic feeding function of the basic detonators, wherein the basic detonators are distributed in the material box at equal intervals, and the manipulator is guaranteed to normally clamp a single basic detonator.
4. The automatic assembling, detecting and marking method for the electronic detonator according to claim 1, wherein the method comprises the following steps: installing a module assembly onto the leg wire fixing jig, the module assembly comprising: the rapid wire clamp is provided with a sealing plug leg wire and an electronic detonator control module, the leg wire fixing jig with the module assembly is conveyed into the explosion-proof room through a circulating conveying line, and the operations of detection, opening tightening and marking are carried out in the explosion-proof room.
5. The automatic assembling, detecting and marking method for the electronic detonator according to claim 1, wherein the method comprises the following steps: the electronic detonator detector for detecting the relevant parameters of the electronic detonator comprises: the electronic detonator detector feeds detection information back to an upper computer, the upper computer judges whether the detection information is qualified or not by comparing all relevant parameters, and data is stored in a database of the host computer, so that the detection function of the electronic detonator is realized.
6. The automatic assembling, detecting and marking method for the electronic detonator according to claim 1, wherein the method comprises the following steps: in the blanking station, the robot puts the electronic detonators which are marked in the packaging box according to good products and defective products in a classified mode, the electronic detonators are placed in sequence during placement, collision of tube bodies of the electronic detonators among each other is avoided, and the automatic blanking function of the electronic detonators is achieved.
7. An automatic electronic detonator assembling, detecting and marking system for realizing the method as claimed in any one of claims 1 to 6, which comprises an upper computer (1), an electronic detonator box conveying line (2) and a basic detonator box conveying line (3), and is characterized in that: the electronic detonator material box conveying line (2) and the basic detonator box conveying line (3) are parallel to each other, a working platform (12) is arranged above the basic detonator box conveying line (3), a jig conveying line (4) perpendicular to the basic detonator box conveying line (3) is arranged on the working platform (12), and a foot line fixing jig (11) is arranged on the jig conveying line (4); a robot (10) positioned at the tail end of the jig conveying line (4) is arranged on the working platform (12), a basic detonator feeding mechanism (5) is further arranged on the working platform (12), a mouth tightening mechanism (6) is arranged on one side of the basic detonator feeding mechanism (5), and a laser marking machine (8) and a single chip microcomputer (9) are further arranged on the working platform (12); the upper computer (1) is respectively connected with the electronic detonator detector (7), the laser marking machine (8) and the singlechip (9); the single chip microcomputer (9) is respectively connected with the material box conveying line (2), the basic detonator box conveying line (3), the jig conveying line (4), the mouth tightening mechanism (6) and the robot (10).
8. The automatic electronic detonator assembling, detecting and marking system as claimed in claim 7, wherein: the assembly of the foot line fixing jig (11) comprises a quick wire clamp positioning clamp (1103), a foot line clamping clamp (1102) and a sealing plug positioning clamp (1101) which are fixedly connected in sequence; a detection probe (1104) is arranged on the quick wire clamp positioning clamp (1103), and the detection probe (1104) is connected with an electronic detonator detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710142755.9A CN106748603B (en) | 2017-03-10 | 2017-03-10 | Automatic assembling, detecting and marking method and system for electronic detonator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710142755.9A CN106748603B (en) | 2017-03-10 | 2017-03-10 | Automatic assembling, detecting and marking method and system for electronic detonator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106748603A CN106748603A (en) | 2017-05-31 |
| CN106748603B true CN106748603B (en) | 2022-04-29 |
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