Detonator bayonet socket automated production equipment
Technical field
The present invention relates to blasting material field, particularly a kind of detonator bayonet socket automated production equipment.
Background technology
At present, all be not shaped in basal detonator production filling field reliable clipping machine, what major part producer adopted is manually put in unit clipping machine by detonator, artificial introducing primacord, complete bayonet socket action by unit clipping machine, the subject matter that this mode exists is: 1, operator are more; 2, labour intensity is large; 3, operator directly contact detonator, and do not realize man-machine isolation, personnel hazard's property is large.Urgently improve.
Summary of the invention
The object of the present invention is to provide a kind of detonator bayonet socket automated production equipment, solve the problems referred to above that prior art exists.The present invention, by changing limited post, does not need to change the detonator that namely moulds of industrial equipment are applicable to different lengths and material, meets different detonator flexible production; Automatically safety fuse is introduced detonator during bayonet socket, eliminate the inaccuracy of manually-operated inefficiencies and introducing length.
Above-mentioned purpose of the present invention is achieved through the following technical solutions:
Detonator bayonet socket automated production equipment, comprise for detonator move back the conduit jacking 1 of mould, the demoulding device 2 for mold transport, the progressive die device 3 for mold transport, the pipe-conveying device 4 transmitted for detonator, for fetching and delivering Leader pipe, sending the mechanical finger device with functions 5 of finished product detonator, for carrying the bayonet socket case apparatus 6 of primacord and detonator, the bayonet apparatus 7 for detonator bayonet socket, described conduit jacking 1 is arranged on below pipe-conveying device 4, and position is corresponding; Described demoulding device 2, conduit jacking 1 and progressive die device 3 are fixed on same support body; Described pipe-conveying device 4 is corresponding with bayonet apparatus 7 position; Described mechanical finger device with functions 5 is fixed on same base plate with pipe-conveying device 4, and position is above bayonet apparatus 7; Described bayonet socket case apparatus 6 transmits at grade with mechanical finger device with functions 5; Described bayonet apparatus 7 is corresponding with mechanical finger device with functions 5 position.
Described conduit jacking 1 comprises lifting body 1-1, stepping dolly 1-2, dolly electricity cylinder driving mechanism 1-3, guide rail 1-4, dolly move mounting plate 1-5, wherein, described lifting body 1-1 is arranged on support body, dolly electricity cylinder driving mechanism 1-3 is arranged on support body, and front end connects together with stepping dolly 1-2, stepping dolly 1-2 connects together with guide rail 1-4, and guide rail 1-4 is connected to dolly and moves on mounting plate 1-5, and stepping dolly 1-2 moves on mounting plate 1-5 at dolly and moves freely;
Described lifting body 1-1 comprises lifting body mounting plate 1-1-1, push rod pressing plate 1-1-2, push rod cover plate 1-1-3, lower push rod 1-1-4, push rod head 1-1-5, jacking cylinder 1-1-6, wherein, described jacking cylinder 1-1-6 is arranged on lifting body mounting plate 1-1-1 by cylinder mounting holes, push rod head 1-1-5 is arranged on lower push rod 1-1-4 end by screw thread, lower push rod 1-1-4 inserts push rod cover plate 1-1-3, push rod pressing plate 1-1-2 covers lower push rod 1-1-4 bar head and is connected with push rod cover plate 1-1-3, and push rod pressing plate 1-1-2 is installed on jacking cylinder 1-1-6 cylinder bar;
Described stepping dolly 1-2 comprises cart base plate 1-2-1, dolly block 1-2-2, dolly cushion block 1-2-3, dolly moving slider 1-2-4, dolly raggle block 1-2-5, little car spring 1-2-6, wherein, described dolly block 1-2-2 is arranged on one end of cart base plate 1-2-1, little car spring 1-2-6 is positioned in dolly moving slider 1-2-4 blind hole, dolly moving slider 1-2-4 is placed in the respective grooves of dolly raggle block 1-2-5, dolly raggle block 1-2-5, dolly cushion block 1-2-3 are arranged on the other end of cart base plate 1-2-1, and taper pin is played in adjusted position postpone.
Described demoulding device 2 comprises and falls mold mechanism 2-1, vertical pushes away mold mechanism 2-2, Heng Tui cylinder mechanism 2-3, knock-out gear 2-4, substrate 2-5, the described mold mechanism 2-1 that falls is arranged on table top and support body, describedly vertical push away mold mechanism 2-2 and be arranged on support body, described Heng Tui cylinder mechanism 2-3, knock-out gear 2-4 are installed on support body, and described substrate 2-5 is directly connected on support body;
Described fall mold mechanism 2-1 comprise fall mould jar support 2-1-1, fall mould cylinder 2-1-2, fall mould web plate 2-1-3, empty die shoe dish 2-1-4, mould limiting plate 2-1-5; wherein; the described mould jar support 2-1-1 that falls is installed on and falls on mould cylinder 2-1-2; fall mould web plate 2-1-3 to be installed on and to fall on mould cylinder 2-1-2 slide block; empty die shoe dish 2-1-4 with fall mould web plate 2-1-3 and be connected, mould limiting plate 2-1-5 is installed on sky die shoe dish 2-1-4.
Described progressive die device 3 comprises pallet 3-1, progressive die hoisting appliance 3-2, drag link mechanism 3-3, and described pallet 3-1 is fixed on support body, and progressive die hoisting appliance 3-2 is installed on support body, and drag link mechanism 3-3 is installed on panel.
Described pipe-conveying device 4 comprises Song Guan travel mechanism 4-1, flower latch mechanism 4-2, miniature guide rail 4-3, Song Guan push pipe mechanism 4-4, lifting pin mechanism one 4-5, lifting pin mechanism two 4-6, send pipe guide rail 4-7, push pedal 4-8, link span 4-9, described Song Guan travel mechanism 4-1 is connected with link span 4-9 and drives flower latch mechanism 4-2 and be installed on panel, link span 4-9 is installed on and send on pipe guide rail 4-7, flower latch mechanism 4-2 moves on panel, Song Guan push pipe mechanism 4-4 is installed on colored latch mechanism 4-2 by miniature guide rail 4-3, the cylinder of Song Guan push pipe mechanism 4-4 is installed on link span 4-9, lifting pin mechanism one 4-5, lifting pin mechanism two 4-6 is installed on two positions on panel respectively, pipe guide rail 4-7 is sent to be installed on platen, push pedal 4-8 is installed on colored latch mechanism 4-2,
Described colored latch mechanism 4-2 comprises card 4-2-1, locking plate 4-2-2, spring shaft 4-2-3, locking plate spring 4-2-4, ejector pin 4-2-5, wherein, described locking plate spring 4-2-4 is enclosed within spring shaft 4-2-3, locking plate 4-2-2 is installed on bottom card 4-2-1 through locking plate 4-2-2 corresponding aperture by spring shaft 4-2-3, and ejector pin 4-2-5 is installed on locking plate 4-2-2;
Described Song Guan push pipe mechanism 4-4 comprises and send pipe push pipe cylinder 4-4-1, pressure head plate 4-4-2, send pipe push pipe push rod 4-4-3, wherein, described pressure head plate 4-4-2 is installed on and send on pipe push pipe cylinder 4-4-1 cylinder bar, send pipe push pipe push rod 4-4-3 to be installed on pressure head plate 4-4-2.
Described mechanical finger device with functions 5 comprises cross slid platform mechanism 5-1, upper finger mechanism 5-2, lower finger mechanism 5-3, guiding mechanism 5-4, locking mechanism 5-5, limited post 5-6, Rectangular Spring 5-7, described cross slid platform mechanism 5-1 is installed on support body, lower finger mechanism 5-3 is connected with upper finger mechanism 5-2 by guiding mechanism 5-4 and position is corresponding, limited post 5-6 puts Rectangular Spring 5-7, be each passed through finger mechanism 5-2, lower finger mechanism 5-3 corresponding aperture, and it is spacing by nut, locking mechanism 5-5 is installed on finger mechanism 5-2, upper finger mechanism 5-2 is installed on cross slid platform mechanism 5-1,
Described upper finger mechanism 5-2 comprises left-hand seat mounting plate 5-2-1, upper finger gas pawl 5-2-2, upper finger 5-2-3, gas pawl mounting plate 5-2-4, wherein, described upper finger gas pawl 5-2-2 is installed on gas pawl mounting plate 5-2-4, gas pawl mounting plate 5-2-4 is installed on left-hand seat mounting plate 5-2-1, and upper finger 5-2-3 is installed on two pawls of finger gas pawl 5-2-2;
Described lower finger mechanism 5-3 comprises assistant's mounting plate 5-3-1, lower finger gas pawl 5-3-2, lower finger 5-3-3, gets pipe portion limit mounting block 5-3-4, gets pipe portion limited post 5-3-5, wherein, described lower finger gas pawl 5-3-2 is installed on assistant's mounting plate 5-3-1, lower finger 5-3-3 is installed on lower finger gas pawl 5-3-2, get pipe portion limit mounting block 5-3-4 to be installed on assistant's mounting plate 5-3-1, get pipe portion limited post 5-3-5 and be installed on and get pipe portion limit mounting block 5-3-4 corresponding hole site.
Described bayonet socket case apparatus 6 comprises bayonet socket casing 6-1, detonator mould riser 6-2, Qia Pian mechanism 6-3, aluminum corner brace 6-4, and described detonator mould riser 6-2 is fixed on bayonet socket casing 6-1, and Qia Pian mechanism 6-3, aluminum corner brace 6-4 are installed on detonator mould riser 6-2 respectively;
Described Qia Pian mechanism 6-3 comprises a pinch pawl groove 6-3-1, pinches sheet 6-3-2, pinches leaf spring 6-3-3, wherein, described pinch of leaf spring 6-3-3 is clipped in two and pinches in the middle corresponding aperture of sheet 6-3-2, pinching sheet 6-3-2 is installed on pinch pawl groove 6-3-1 by bearing pin, pinches in the middle of sheet 6-3-2 by being installed on the straight pin centering positions of pinching on pawl groove 6-3-1 for two.
Described bayonet apparatus 7 comprises chuck driving mechanism 7-1, Xia Ding detonator mechanism 7-2, guide plate 7-3, bayonet mechanism 7-4, column 7-5, dop guide plate 7-6, described Xia Ding detonator mechanism 7-2 is installed on dop guide plate 7-6 and also can moves up and down with it, chuck driving mechanism 7-1 is installed on base plate, and through dop guide plate 7-6 and bayonet mechanism 7-4, column 7-5 is installed on base plate, bayonet mechanism 7-4 is installed on column 7-5, dop guide plate 7-6 is installed on column 7-5, guide plate 7-3 be installed on panel and position respectively with bayonet mechanism 7-4, mechanical finger device with functions 5 is corresponding.
Described chuck driving mechanism 7-1 comprises gas-liquid power-increasing cylinder mechanism 7-1-1, bayonet socket cover push pedal 7-1-2, slide shaft 7-1-3, bayonet socket cover retaining plate 7-1-4, bayonet socket cover 7-1-5, wherein, described gas-liquid power-increasing cylinder mechanism 7-1-1 is installed on base plate, bayonet socket cover push pedal 7-1-2 is installed on gas-liquid power-increasing cylinder mechanism 7-1-1 cylinder bar, slide shaft 7-1-3 is installed on bayonet socket cover push pedal 7-1-2, bayonet socket cover 7-1-5 is installed on bayonet socket cover retaining plate 7-1-4, and bayonet socket cover retaining plate 7-1-4 is installed on slide shaft 7-1-3;
Described bayonet mechanism 7-4 comprises dop retaining plate 7-4-1, dop 7-4-2, dop orienting sleeve 7-4-3, clamp 7-4-4, described clamp 7-4-4 is installed on dop retaining plate 7-4-1, dop orienting sleeve 7-4-3 is inserted in dop 7-4-2, then be installed on dop retaining plate 7-4-1, locked by double nut.
Described Xia Ding detonator mechanism 7-2 comprises lower top detonator cylinder 7-2-1, lower top detonator cylinder mounting plate 7-2-2, lower push rod pressing plate 7-2-3, lower push rod strongback 7-2-4, lower push rod cover plate 7-2-5, lower push rod 7-2-6, primacord limited post 7-2-7, lower push rod head 7-2-8, limited block 7-2-9, wherein, described lower top detonator cylinder 7-2-1 is arranged on lower top detonator cylinder mounting plate 7-2-2, lower push rod 7-2-6 is threaded with lower push rod head 7-2-8, the drift of lower push rod 7-2-6 is inserted in lower push rod strongback 7-2-4 respective aperture, lower push rod pressing plate 7-2-3 is installed on the detonator cylinder 7-2-1 cylinder bar of lower top, lower push rod pressing plate 7-2-3, lower push rod cover plate 7-2-5 connects lower push rod strongback 7-2-4, lower push rod pressing plate 7-2-3 is positioned at the drift side of lower push rod 7-2-6, lower push rod cover plate 7-2-5 is positioned at lower push rod 7-2-6 bar side, primacord limited post 7-2-7 is installed on lower push rod cover plate 7-2-5, between the cylinder bar that limited block 7-2-9 is installed on lower top detonator cylinder 7-2-1 and cylinder body.
Beneficial effect of the present invention is:
1, novel, easy to adjust, use safety; The present invention, by changing limited post, does not need to change the detonator that namely moulds of industrial equipment are applicable to different lengths and material, meets different detonator flexible production.
2, automatically primacord is introduced detonator during bayonet socket, eliminate manually-operated inefficiencies and introduce length inaccuracy.
3, fully-automatic production is adopted, simple to operate, reduce field personnel, improve processing safety, reduce labour intensity; Practical.
Accompanying drawing explanation
Accompanying drawing described herein is used to provide a further understanding of the present invention, forms a application's part, and illustrative example of the present invention and explanation thereof, for explaining the present invention, do not form inappropriate limitation of the present invention.
Fig. 1 is one-piece construction schematic diagram of the present invention;
Fig. 2 is the axonometric drawing of conduit jacking of the present invention;
Fig. 3 is the axonometric drawing of stepping dolly of the present invention;
Fig. 4 is the axonometric drawing of demoulding device of the present invention;
Fig. 5 is the axonometric drawing falling mold mechanism of the present invention;
Fig. 6 is the axonometric drawing of progressive die device of the present invention;
Fig. 7 is the axonometric drawing of pipe-conveying device of the present invention;
Fig. 8 is the axonometric drawing of colored latch mechanism of the present invention;
Fig. 9 is the axonometric drawing of Song Guan push pipe mechanism of the present invention;
Figure 10 is the axonometric drawing of mechanical finger device with functions of the present invention;
Figure 11 is the axonometric drawing of upper finger mechanism of the present invention;
Figure 12 is the axonometric drawing of lower finger mechanism of the present invention;
Figure 13 is the axonometric drawing of bayonet socket case apparatus of the present invention;
Figure 14 is the axonometric drawing of Qia Pian mechanism of the present invention;
Figure 15 is that schematic diagram is looked on a left side for bayonet apparatus of the present invention;
Figure 16 is that schematic diagram is looked on a left side for chuck driving mechanism of the present invention;
Figure 17 is that schematic diagram is looked on a left side for Xia Ding detonator mechanism of the present invention;
Figure 18 is that schematic diagram is looked on a left side for bayonet mechanism of the present invention;
In figure: 1, conduit jacking; 1-1, lifting body; 1-1-1, rise mechanism's mounting plate; 1-1-2, push rod pressing plate; 1-1-3, push rod cover plate; 1-1-4, lower push rod; 1-1-5, push rod head; 1-1-6, jacking cylinder; 1-2, stepping dolly; 1-2-1, cart base plate; 1-2-2, dolly block; 1-2-3, dolly cushion block; 1-2-4, dolly moving slider; 1-2-5, dolly raggle block; 1-2-6, little car spring; 1-3, dolly electricity cylinder driving mechanism; 1-4, guide rail; 1-5, dolly move mounting plate; 2, demoulding device; 2-1, mold mechanism falls; 2-1-1, mould jar support falls; 2-1-2, mould cylinder falls; 2-1-3, mould web plate falls; 2-1-4, empty die shoe dish; 2-1-5, mould limiting plate; 2-2, vertical push away mold mechanism; 2-3, Heng Tui cylinder mechanism; 2-4, knock-out gear; 2-5, substrate; 3, progressive die device; 3-1, pallet; 3-2, progressive die hoisting appliance; 3-3, drag link mechanism; 4, pipe-conveying device; 4-1, Song Guan travel mechanism; 4-2, flower latch mechanism; 4-2-1, card; 4-2-2, locking plate; 4-2-3, spring shaft; 4-2-4, locking plate spring; 4-2-5, ejector pin; 4-3, miniature guide rail; 4-4, Song Guan push pipe mechanism; 4-4-1, send pipe push pipe cylinder; 4-4-2, pressure head plate; 4-4-3, send pipe push pipe push rod; 4-5, lifting pin mechanism one; 4-6, lifting pin mechanism two; 4-7, send pipe guide rail; 4-8, push pedal; 4-9, link span;
5, mechanical finger device with functions; 5-1, cross slid platform mechanism; 5-2, upper finger mechanism; 5-2-1, left-hand seat mounting plate; 5-2-2, upper finger gas pawl; 5-2-3, upper finger; 5-2-4, gas pawl mounting plate; 5-3, lower finger mechanism; 5-3-1, assistant's mounting plate; 5-3-2, lower finger gas pawl; 5-3-3, lower finger; 5-3-4, get pipe portion limit mounting block; 5-3-5, get pipe portion limited post; 5-4, guiding mechanism; 5-5, locking mechanism; 5-6, limited post; 5-7, Rectangular Spring; 6, bayonet socket case apparatus; 6-1, bayonet socket casing; 6-2, detonator mould riser; 6-3, Qia Pian mechanism; 6-3-1, pinch pawl groove; 6-3-2, pinch sheet; 6-3-3, pinch leaf spring; 6-4, aluminum corner brace;
7, bayonet apparatus; 7-1, chuck driving mechanism; 7-1-1, gas-liquid power-increasing cylinder mechanism; The push pedal of 7-1-2, bayonet socket cover; 7-1-3, slide shaft; 7-1-4, bayonet socket cover retaining plate; 7-1-5, bayonet socket cover; 7-2, Xia Ding detonator mechanism; 7-2-1, lower top detonator cylinder; 7-2-2, lower top detonator cylinder mounting plate; 7-2-3, lower push rod pressing plate; 7-2-4, lower push rod strongback; 7-2-5, lower push rod cover plate; 7-2-6, lower push rod; 7-2-7, primacord limited post; 7-2-8, lower push rod head; 7-2-9, limited block; 7-3, guide plate; 7-4, bayonet mechanism; 7-4-1, dop retaining plate; 7-4-2, dop; 7-4-3, dop orienting sleeve; 7-4-4, clamp; 7-5, column; 7-6, dop guide plate.
Embodiment
Detailed content of the present invention and embodiment thereof is further illustrated below in conjunction with accompanying drawing.
Shown in Figure 1, detonator bayonet socket automated production equipment of the present invention comprise for detonator move back the conduit jacking 1 of mould, the demoulding device 2 for mold transport, the progressive die device 3 for mold transport, the pipe-conveying device 4 transmitted for detonator, for fetching and delivering Leader pipe, sending the mechanical finger device with functions 5 of finished product detonator, for carrying the bayonet socket case apparatus 6 of primacord and detonator, the bayonet apparatus 7 for detonator bayonet socket, described conduit jacking 1 is arranged on below pipe-conveying device 4, and position is corresponding; Described demoulding device 2, conduit jacking 1 and progressive die device 3 are fixed on same support body; Described pipe-conveying device 4 is corresponding with bayonet apparatus 7 position; Described mechanical finger device with functions 5 is fixed on same base plate with pipe-conveying device 4, and position is above bayonet apparatus 7; Described bayonet socket case apparatus 6 transmits at grade with mechanical finger device with functions 5; Described bayonet apparatus 7 is corresponding with mechanical finger device with functions 5 position.
Shown in Figure 2, described conduit jacking 1 comprises lifting body 1-1, stepping dolly 1-2, dolly electricity cylinder driving mechanism 1-3, guide rail 1-4, dolly move mounting plate 1-5, wherein, described lifting body 1-1 is arranged on support body, dolly electricity cylinder driving mechanism 1-3 is arranged on support body, and front end connects together with stepping dolly 1-2, stepping dolly 1-2 connects together with guide rail 1-4, guide rail 1-4 is connected to dolly and moves on mounting plate 1-5, and stepping dolly 1-2 moves on mounting plate 1-5 at dolly and moves freely.
Described lifting body 1-1 comprises lifting body mounting plate 1-1-1, push rod pressing plate 1-1-2, push rod cover plate 1-1-3, lower push rod 1-1-4, push rod head 1-1-5, jacking cylinder 1-1-6, wherein, described jacking cylinder 1-1-6 is arranged on lifting body mounting plate 1-1-1 by cylinder mounting holes, push rod head 1-1-5 is arranged on lower push rod 1-1-4 end by screw thread, lower push rod 1-1-4 inserts push rod cover plate 1-1-3, push rod pressing plate 1-1-2 covers lower push rod 1-1-4 bar head and is connected with push rod cover plate 1-1-3, and push rod pressing plate 1-1-2 is installed on jacking cylinder 1-1-6 cylinder bar.
Shown in Figure 3, described stepping dolly 1-2 comprises cart base plate 1-2-1, dolly block 1-2-2, dolly cushion block 1-2-3, dolly moving slider 1-2-4, dolly raggle block 1-2-5, little car spring 1-2-6, wherein, described dolly block 1-2-2 is arranged on one end of cart base plate 1-2-1, little car spring 1-2-6 is positioned in dolly moving slider 1-2-4 blind hole, dolly moving slider 1-2-4 is placed in the respective grooves of dolly raggle block 1-2-5, dolly raggle block 1-2-5 pad dolly cushion block 1-2-3 is arranged on the other end of cart base plate 1-2-1, and taper pin is played in adjusted position postpone.
Shown in Figure 4; described demoulding device 2 comprises and falls mold mechanism 2-1, vertical pushes away mold mechanism 2-2, Heng Tui cylinder mechanism 2-3, knock-out gear 2-4, substrate 2-5; the described mold mechanism 2-1 that falls is arranged on platen and support body; describedly vertical push away mold mechanism 2-2 and be arranged on support body; described Heng Tui cylinder mechanism 2-3 is installed on support body, and described substrate 2-5 is directly connected on support body.
Shown in Figure 5; described fall mold mechanism 2-1 comprise fall mould jar support 2-1-1, fall mould cylinder 2-1-2, fall mould web plate 2-1-3, empty die shoe dish 2-1-4, mould limiting plate 2-1-5; wherein; the described mould jar support 2-1-1 that falls is installed on and falls on mould cylinder 2-1-2; fall mould web plate 2-1-3 to be installed on and to fall on mould cylinder 2-1-2 slide block; empty die shoe dish 2-1-4 with fall mould web plate 2-1-3 and be connected, mould limiting plate 2-1-5 is installed on sky die shoe dish 2-1-4.
Shown in Figure 6, described progressive die device 3 comprises pallet 3-1, progressive die hoisting appliance 3-2, drag link mechanism 3-3, and described pallet 3-1 is fixed on support body, and progressive die hoisting appliance 3-2 is installed on support body, and drag link mechanism 3-3 is installed on platen.
Shown in Figure 7, described pipe-conveying device 4 comprises Song Guan travel mechanism 4-1, flower latch mechanism 4-2, miniature guide rail 4-3, Song Guan push pipe mechanism 4-4, lifting pin mechanism one 4-5, lifting pin mechanism two 4-6, send pipe guide rail 4-7, push pedal 4-8, link span 4-9, described Song Guan travel mechanism 4-1 is connected with link span 4-9 and drives flower latch mechanism 4-2 and be installed on platen, link span 4-9 is installed on and send on pipe guide rail 4-7, flower latch mechanism 4-2 moves on platen, Song Guan push pipe mechanism 4-4 is installed on colored latch mechanism 4-2 by miniature guide rail 4-3, the cylinder of Song Guan push pipe mechanism 4-4 is installed on link span 4-9, lifting pin mechanism one 4-5, lifting pin mechanism two 4-6 is installed on two positions on platen respectively, pipe guide rail 4-7 is sent to be installed on platen, push pedal 4-8 is installed on colored latch mechanism 4-2.
Shown in Figure 8, described colored latch mechanism 4-2 comprises card 4-2-1, locking plate 4-2-2, spring shaft 4-2-3, locking plate spring 4-2-4, ejector pin 4-2-5, wherein, described locking plate spring 4-2-4 is enclosed within spring shaft 4-2-3, locking plate 4-2-2 is installed on bottom card 4-2-1 through locking plate 4-2-2 corresponding aperture by spring shaft 4-2-3, and ejector pin 4-2-5 is installed on locking plate 4-2-2.
Shown in Figure 9, described Song Guan push pipe mechanism 4-4 comprises and send pipe push pipe cylinder 4-4-1, pressure head plate 4-4-2, send pipe push pipe push rod 4-4-3, wherein, described pressure head plate 4-4-2 is installed on and send on pipe push pipe cylinder 4-4-1 cylinder bar, send pipe push pipe push rod 4-4-3 to be installed on pressure head plate 4-4-2.
Shown in Figure 10, described mechanical finger device with functions 5 comprises cross slid platform mechanism 5-1, upper finger mechanism 5-2, lower finger mechanism 5-3, guiding mechanism 5-4, locking mechanism 5-5, limited post 5-6, Rectangular Spring 5-7, described cross slid platform mechanism 5-1 is installed on support body, lower finger mechanism 5-3 is connected with upper finger mechanism 5-2 by guiding mechanism 5-4 and position is corresponding, limited post 5-6 puts Rectangular Spring 5-7, be each passed through finger mechanism 5-2, lower finger mechanism 5-3 corresponding aperture, and it is spacing by nut, locking mechanism 5-5 is installed on finger mechanism 5-2, upper finger mechanism 5-2 is installed on cross slid platform mechanism 5-1.
Shown in Figure 11, described upper finger mechanism 5-2 comprises left-hand seat mounting plate 5-2-1, upper finger gas pawl 5-2-2, upper finger 5-2-3, gas pawl mounting plate 5-2-4, wherein, described upper finger gas pawl 5-2-2 is installed on gas pawl mounting plate 5-2-4, and gas pawl mounting plate 5-2-4 is installed on upper finger 5-2-3 on left-hand seat mounting plate 5-2-1 and is installed on two pawls of finger gas pawl 5-2-2.
Shown in Figure 12, described lower finger mechanism 5-3 comprises assistant's mounting plate 5-3-1, lower finger gas pawl 5-3-2, lower finger 5-3-3, gets pipe portion limit mounting block 5-3-4, gets pipe portion limited post 5-3-5, wherein, described lower finger gas pawl 5-3-2 is installed on assistant's mounting plate 5-3-1, lower finger 5-3-3 is installed on lower finger gas pawl 5-3-2, get pipe portion limit mounting block 5-3-4 to be installed on assistant's mounting plate 5-3-1, get pipe portion limited post 5-3-5 and be installed on and get pipe portion limit mounting block 5-3-4 corresponding hole site.
Shown in Figure 13, described bayonet socket case apparatus 6 comprises bayonet socket casing 6-1, detonator mould riser 6-2, Qia Pian mechanism 6-3, aluminum corner brace 6-4, described detonator mould riser 6-2 is fixed on bayonet socket casing 6-1, and Qia Pian mechanism 6-3, aluminum corner brace 6-4 are installed on detonator mould riser 6-2 respectively.
Shown in Figure 14, described Qia Pian mechanism 6-3 comprises a pinch pawl groove 6-3-1, pinches sheet 6-3-2, pinches leaf spring 6-3-3, wherein, the described leaf spring 6-3-3 that pinches is clipped in two pinches of middle corresponding apertures of sheet 6-3-2, pinching sheet 6-3-2 is installed on pinch pawl groove 6-3-1 by bearing pin, pinches in the middle of sheet 6-3-2 by being installed on the straight pin centering positions of pinching on pawl groove 6-3-1 for two.
Shown in Figure 15, described bayonet apparatus 7 comprises chuck driving mechanism 7-1, Xia Ding detonator mechanism 7-2, guide plate 7-3, bayonet mechanism 7-4, column 7-5, dop guide plate 7-6, described Xia Ding detonator mechanism 7-2 is installed on dop guide plate 7-6 and also can moves up and down with it, chuck driving mechanism 7-1 is installed on base plate, and through dop guide plate 7-6 and bayonet mechanism 7-4, column 7-5 is installed on base plate, bayonet mechanism 7-4 is installed on column 7-5, dop guide plate 7-6 is installed on column 7-5, guide plate 7-3 be installed on platen and position respectively with bayonet mechanism 7-4, mechanical finger device with functions 5 is corresponding.
Shown in Figure 16, described chuck driving mechanism 7-1 comprises gas-liquid power-increasing cylinder mechanism 7-1-1, bayonet socket cover push pedal 7-1-2, slide shaft 7-1-3, bayonet socket cover retaining plate 7-1-4, bayonet socket cover 7-1-5, wherein, described gas-liquid power-increasing cylinder mechanism 7-1-1 is installed on base plate, bayonet socket cover push pedal 7-1-2 is installed on gas-liquid power-increasing cylinder mechanism 7-1-1 cylinder bar, slide shaft 7-1-3 is installed on bayonet socket cover push pedal 7-1-2, bayonet socket cover 7-1-5 is fit on bayonet socket cover retaining plate 7-1-4, and bayonet socket cover retaining plate 7-1-4 is installed on slide shaft 7-1-3.
Shown in Figure 17, described Xia Ding detonator mechanism 7-2 comprises lower top detonator cylinder 7-2-1, lower top detonator cylinder mounting plate 7-2-2, lower push rod pressing plate 7-2-3, lower push rod strongback 7-2-4, lower push rod cover plate 7-2-5, lower push rod 7-2-6, primacord limited post 7-2-7, lower push rod head 7-2-8, limited block 7-2-9, wherein, described lower top detonator cylinder 7-2-1 is arranged on lower top detonator cylinder mounting plate 7-2-2, lower push rod 7-2-6 and lower push rod head 7-2-8 are by being threaded, the drift of lower push rod 7-2-6 is inserted in lower push rod strongback 7-2-4 respective aperture, lower push rod pressing plate 7-2-3 is installed on the detonator cylinder 7-2-1 cylinder bar of lower top, lower push rod pressing plate 7-2-3 is connected lower push rod strongback 7-2-4 with lower push rod cover plate 7-2-5, lower push rod pressing plate 7-2-3 is positioned at the drift side of lower push rod 7-2-6, lower push rod cover plate 7-2-5 is positioned at lower push rod 7-2-6 bar side, primacord limited post 7-2-7 is installed on lower push rod cover plate 7-2-5, between the cylinder bar that limited block 7-2-9 is installed on lower top detonator cylinder 7-2-1 and cylinder body.
Shown in Figure 18, described bayonet mechanism 7-4 comprises dop retaining plate 7-4-1, dop 7-4-2, dop orienting sleeve 7-4-3, clamp 7-4-4, wherein, described clamp 7-4-4 is installed on dop retaining plate 7-4-1, dop orienting sleeve 7-4-3 is inserted in dop 7-4-2, then be installed on dop retaining plate 7-4-1, lock by double nut.
See shown in Fig. 1 to Figure 18, working process of the present invention and principle as follows:
Detonator mould is transferred on the stepping dolly 1-2 of conduit jacking 1 by progressive die device 3, electricity cylinder steps to lifting body 1-1 correspondence position and divides row to eject detonator, make detonator enter in the corresponding aperture of colored latch mechanism 4-2 of pipe-conveying device 4, lifting pin mechanism one 4-5 retracts and contains detonator.After all detonators are ejected mould, empty mould is ejected stepping dolly 1-2, enter into fall mold mechanism 2-1 sent by demoulding device 2 between outside.Detonator is delivered to above bayonet apparatus 7 corresponding aperture by pipe-conveying device 4 translation, and lifting pin mechanism two 4-6 ejects, and decontrol the detonator in pipe-conveying device 4, Song Guan push pipe mechanism 4-4 undershoot makes detonator enter in the bayonet mechanism 7-4 of bayonet apparatus 7 completely, pipe-conveying device 4 times original positions.
Shown in Fig. 1, Fig. 4 and Fig. 5, detonator mould is transferred on the stepping dolly 1-2 of conduit jacking 1 by progressive die device 3, electricity cylinder steps to lifting body 1-1 correspondence position and divides row to eject detonator, make detonator enter in the corresponding aperture of colored latch mechanism 4-2 of pipe-conveying device 4, lifting pin mechanism one 4-5 retracts and contains detonator.
Shown in Fig. 1, Fig. 2 and Fig. 3, after all detonators are ejected mould, empty mould is ejected stepping dolly 1-2, enter into fall mold mechanism 2-1 sent by demoulding device 2 between outside.
Shown in Fig. 1, Fig. 5 and Fig. 8, detonator is delivered to above bayonet apparatus 7 corresponding aperture by pipe-conveying device 4 translation, lifting pin mechanism two 4-6 ejects, decontrol the detonator in pipe-conveying device 4, Song Guan push pipe mechanism 4-4 undershoot makes detonator enter in the bayonet mechanism 7-4 of bayonet apparatus 7 completely, pipe-conveying device 4 times original positions.
See Fig. 1, Fig. 6, shown in Fig. 7 and Fig. 8, bayonet socket case apparatus 6 outer by workman primacord to be sandwiched Shang Qiapian mechanism 6-3 and in, lower end is pushed up in the hole of aluminum corner brace 6-4, bayonet socket case apparatus 6 is through being transferred to platen correspondence position, mechanical finger device with functions 5 takes out primacord by cross slid platform mechanism 5-1 from the Qia Pian mechanism 6-3 of bayonet socket case apparatus 6, then primacord head is inserted in the detonator in bayonet mechanism 7-4, chuck driving mechanism 7-1 driver card mouth mechanism 7-4 completes bayonet socket action, Xia Ding detonator mechanism 7-2 ejects bayonet mechanism 7-4 the detonator snapped past and is clamped by mechanical finger device with functions 5, mechanical finger device with functions 5 rise translation detonator is sent to bayonet socket case apparatus 6 Shang Qiapian mechanism 6-3 and in clamp.Outside between bayonet socket case apparatus 6 is sent.
The key technical indexes of the present invention:
1, production form: manually go up primacord, produces automatically.
2, production efficiency: 25 seconds/10 detonators
3, service requirements:
Production line power requirement:
Three-phase five-wire mode, voltage 380V ± 10%, frequency 50HZ ± 1HZ.
Production line air supply requirement:
Compressed air quality: aqueous vapor: atmospheric pressure dew point less than-17 DEG C.
Particulate: 0.3 μm.
Oil: 1mg/m
3(ANR).
Bleed pressure: 0.5-0.7MPa.
The foregoing is only preferred embodiment of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.All any amendments made for the present invention, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.