CN107840773B - Automatic detonator arranging machine - Google Patents
Automatic detonator arranging machine Download PDFInfo
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- CN107840773B CN107840773B CN201711249036.3A CN201711249036A CN107840773B CN 107840773 B CN107840773 B CN 107840773B CN 201711249036 A CN201711249036 A CN 201711249036A CN 107840773 B CN107840773 B CN 107840773B
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- C—CHEMISTRY; METALLURGY
- C06—EXPLOSIVES; MATCHES
- C06C—DETONATING OR PRIMING DEVICES; FUSES; CHEMICAL LIGHTERS; PYROPHORIC COMPOSITIONS
- C06C7/00—Non-electric detonators; Blasting caps; Primers
- C06C7/02—Manufacture; Packing
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- Chemical & Material Sciences (AREA)
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- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
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Abstract
The invention provides an automatic detonator arranging machine, which comprises a feeding mechanism, an XY platform, a first pipe conveying mechanism, a chuck mechanism, a second pipe conveying mechanism, a butt joint mechanism and a lower die mechanism, wherein the feeding mechanism, the XY platform, the first pipe conveying mechanism, the chuck mechanism, the second pipe conveying mechanism, the butt joint mechanism and the lower die mechanism are arranged on a rack; the detonator module is arranged in the fixed box and is conveyed to the XY platform by the feeding mechanism; the first pipe conveying mechanism takes out the detonators from the XY platform and conveys the detonators to the chuck mechanism; the second pipe conveying mechanism conveys the detonator from the chuck mechanism to the butt joint mechanism; the lower die mechanism is connected with the XY platform, and the fixed box is discharged through the lower die mechanism. According to the scheme, an automatic production line is adopted to replace manual machining, so that the detonator loading efficiency can be obviously improved, and the qualification rate is improved.
Description
Technical Field
The invention relates to detonator production equipment, in particular to an automatic detonator arranging machine.
Background
In the prior art, on an electric detonator automatic production line of a civil blasting equipment production enterprise, semi-automatic or manual operation is generally adopted in the former production line. The semi-finished detonator shell is transferred and installed by manpower basically, and in the process of installing the detonator, foreign matters are remained in the detonator shell and need to be carefully checked and removed manually. The manual operation has extremely low tube loading efficiency and low normal loading rate, and causes great potential safety hazard to the production of the detonator due to the omission phenomenon of manual removal of foreign matters.
Disclosure of Invention
The invention aims to provide an automatic detonator arranging machine aiming at the defects in the prior art, and the scheme adopts a production line to replace manual processing, so that the detonator arranging efficiency can be obviously improved, and the qualification rate is improved.
The scheme is realized by the following technical measures:
an automatic detonator arranging machine comprises a feeding mechanism, an XY platform, a first pipe conveying mechanism, a chuck mechanism, a second pipe conveying mechanism, a butt joint mechanism and a lower die mechanism which are arranged on a rack; the detonator module is arranged in the fixed box and is conveyed to the XY platform by the feeding mechanism; the first pipe conveying mechanism takes out the detonators from the XY platform and conveys the detonators to the chuck mechanism; the second pipe conveying mechanism conveys the detonator from the chuck mechanism to the butt joint mechanism; the lower die mechanism is connected with the XY platform, and the fixed box is discharged through the lower die mechanism.
The scheme is preferably as follows: the feeding mechanism comprises a feeding track, a supporting rod and a pushing device; the feeding track and the supporting rod are fixed on the frame; the pushing device is fixed on the supporting rod; a detonator module is placed on the feeding track; the pushing device pushes the detonator module to the XY platform.
The scheme is preferably as follows: the XY platform comprises an operation platform, a supporting platform, an ejection cylinder, a lifting cylinder, an X-direction action cylinder, an X-direction positioning cylinder, a Y-direction action cylinder, a Y-direction positioning cylinder and a demoulding cylinder; the supporting platform is arranged on the rack through a slide rail; the operating platform is arranged on the supporting platform; the lifting cylinder is fixed on the frame and can drive the supporting platform to lift; the X-direction action cylinder and the Y-direction action cylinder are fixedly arranged on the supporting platform and can push the operating platform to move along the X, Y axis on the plane relative to the supporting platform; the X-direction positioning cylinder and the Y-direction positioning cylinder are fixed on the operating platform and can push the fixing box to move along the X, Y axis on the plane relative to the operating platform; the ejection cylinder is fixed on the machine frame below the supporting platform, and an ejector pin is arranged on the ejection cylinder and can eject a single detonator in the detonator module from bottom to top; the demolding cylinder is arranged on the operation platform, and the fixing box can be pushed out to the lower mold mechanism from the operation platform.
The scheme is preferably as follows: the lower die mechanism comprises a track and a tension mechanism; the tension mechanism is arranged at the discharge end of the track; the fixed box is pushed out from the XY platform and then enters the feeding end of the track, and slides to the discharging end along the track.
The scheme is preferably as follows: the tube conveying mechanism comprises a fixed frame, a rodless cylinder, a telescopic mechanism and a gripper; the fixed frame is fixed on the frame; the rodless cylinder is fixed on the fixing frame; the telescopic mechanism is fixed on the rodless cylinder; the gripper is fixed on the telescopic mechanism; the gripper can grip the detonator.
The scheme is preferably as follows: the clamping head mechanism comprises a machine cover, a clamping opening and a clamping core; the hood is fixedly arranged on the frame; the bayonet is arranged on the machine cover; the clamping core is arranged in the hood; the first pipe conveying mechanism conveys the detonator from the XY platform to be placed in the bayonet.
The scheme is preferably as follows: the butt joint mechanism comprises a workpiece platform, a chuck device, a workpiece pushing cylinder and a platform lifting cylinder, wherein the workpiece platform is arranged on the rack; the second pipe conveying mechanism conveys the detonator from the chuck mechanism into the chuck device; the platform lifting cylinder lifts the workpiece platform to a height matched with the chuck device; a workpiece is placed on the workpiece platform and is butted with the detonator; and the workpiece pushing cylinder pushes the butted workpiece out.
The beneficial effect of this scheme can learn according to the statement to above-mentioned scheme, because adopt automated production equipment processing detonator module in this scheme, carry out the butt joint operation, can show promotion production efficiency, improve the production qualification rate, avoided the problem of polluting in the detonator that manual production caused.
Therefore, compared with the prior art, the invention has substantive characteristics and progress, and the beneficial effects of the implementation are also obvious.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic view of a feeding mechanism.
FIG. 3 is a schematic diagram of the structure of the XY stage.
Fig. 4 is a partially enlarged schematic view of fig. 3.
Fig. 5 is a side view of fig. 4.
Fig. 6 is a structural schematic diagram of the tube feeding mechanism.
Fig. 7 is a schematic view of the chuck mechanism.
Fig. 8 is a schematic structural view of the blanking mechanism.
Fig. 9 is a schematic structural diagram of the docking mechanism.
In the drawing, 1 is a frame, 2 is a feeding mechanism, 3 is an XY table, 4 is a first pipe conveying mechanism, 5 is a chuck mechanism, 6 is a lower die mechanism, 7 is a butting mechanism, 8 is a second pipe conveying mechanism, 9 is a fixed box, 10 is a detonator, 201 is a feeding rail, 202 is a support rod, 203 is a pushing device, 301 is a lifting cylinder, 302 is a demolding cylinder, 303 is an operation table, 304 is a support table, 305 is a push-out cylinder, 306 is an X-direction action cylinder, 307 is a Y-direction action cylinder, 308 is an X-direction positioning cylinder, 309 is a Y-direction positioning cylinder, 401 is a fixed frame, 402 is a rodless cylinder, a telescopic mechanism, 404 is a gripper, 501 is a hood, 502 is a bayonet, 503 is a clamping core, 601 is a rail, 602 is a tension mechanism 701, 702 is a chuck device, 702 is a workpiece, 703 is a table lifting cylinder, 704 is a workpiece table, 705 is a workpiece pushing cylinder.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
The scheme comprises a feeding mechanism, an XY platform, a first pipe conveying mechanism, a chuck mechanism, a second pipe conveying mechanism, a butt joint mechanism and a lower die mechanism which are arranged on a rack; the detonator module is arranged in the fixed box and is conveyed to the XY platform by the feeding mechanism; the first pipe conveying mechanism takes out the detonators from the XY platform and conveys the detonators to the chuck mechanism; the second pipe conveying mechanism conveys the detonator from the chuck mechanism to the butt joint mechanism; the lower die mechanism is connected with the XY platform, and the fixed box is discharged through the lower die mechanism.
The feeding mechanism comprises a feeding track, a supporting rod and a pushing device; the feeding track and the supporting rod are fixed on the frame; the pushing device is fixed on the supporting rod; a detonator module is placed on the feeding track; the pushing device pushes the detonator module to the XY platform.
The XY platform comprises an operation platform, a supporting platform, an ejection cylinder, a lifting cylinder, an X-direction action cylinder, an X-direction positioning cylinder, a Y-direction action cylinder, a Y-direction positioning cylinder and a demoulding cylinder; the supporting platform is arranged on the rack through a slide rail; the operating platform is arranged on the supporting platform; the lifting cylinder is fixed on the frame and can drive the supporting platform to lift; the X-direction action cylinder and the Y-direction action cylinder are fixedly arranged on the supporting platform and can push the operating platform to move along the X, Y axis on the plane relative to the supporting platform; the X-direction positioning cylinder and the Y-direction positioning cylinder are fixed on the operating platform and can push the fixing box to move along the X, Y axis on the plane relative to the operating platform; the ejection cylinder is fixed on the machine frame below the supporting platform, and an ejector pin is arranged on the ejection cylinder and can eject a single detonator in the detonator module from bottom to top; the demolding cylinder is arranged on the operation platform, and the fixing box can be pushed out to the lower mold mechanism from the operation platform.
The lower die mechanism comprises a track and a tension mechanism; the tension mechanism is arranged at the discharge end of the track; the fixed box is pushed out from the XY platform and then enters the feeding end of the track, and slides to the discharging end along the track.
The tube conveying mechanism comprises a fixed frame, a rodless cylinder, a telescopic mechanism and a gripper; the fixed frame is fixed on the frame; the rodless cylinder is fixed on the fixed frame; the telescopic mechanism is fixed on the rodless cylinder; the gripper is fixed on the telescopic mechanism; the gripper can grip the detonator.
The clamping head mechanism comprises a machine cover, a clamping opening and a clamping core; the hood is fixedly arranged on the frame; the bayonet is arranged on the machine cover; the clamping core is arranged in the hood; the first pipe conveying mechanism conveys the detonator from the XY platform to be placed in the bayonet.
The butt joint mechanism comprises a workpiece platform, a chuck device, a workpiece pushing cylinder and a platform lifting cylinder, wherein the workpiece platform is arranged on the rack; the second pipe conveying mechanism conveys the detonator from the chuck mechanism into the chuck device; the platform lifting cylinder lifts the workpiece platform to a height matched with the chuck device; a workpiece is placed on the workpiece platform and is butted with the detonator; and the workpiece pushing cylinder pushes the butted workpiece out.
The implementation process comprises the following steps:
the detonator module is pushed to the XY platform through the feeding mechanism, the detonator module is pushed to a preset position through the action of the X-direction action cylinder and the Y-direction action cylinder, the action of the X-direction positioning cylinder and the Y-direction positioning cylinder is delayed for one second, the position of the module is finely adjusted, the position is ensured to be accurate, then the ejection cylinder acts to eject the detonator, the ejected detonator is sent to the chuck mechanism by the first pipe conveying mechanism, and the ejected detonator is sent to the butt joint mechanism through the second pipe conveying mechanism for butt joint installation. And repeating the steps until all the detonators are ejected out, enabling the mold-withdrawing cylinder to act to push out the empty detonator module fixing box to the lower mold mechanism to complete the lower mold, and then putting the new detonator module into the feeding mechanism to continue processing.
The invention is not limited to the foregoing embodiments. The invention extends to any novel feature or any novel combination of features disclosed in this specification and any novel method or process steps or any novel combination of features disclosed.
Claims (4)
1. An automatic detonator arranging machine is characterized in that: the detonator module is arranged in a fixed box and is conveyed to the XY platform by the feeding mechanism, the first pipe conveying mechanism takes out the detonator from the XY platform and conveys the detonator to the chuck mechanism, and the second pipe conveying mechanism conveys the detonator from the chuck mechanism to the butting mechanism; the lower die mechanism is connected with an XY platform, the XY platform comprises an operation platform, a supporting platform, an ejection cylinder, a lifting cylinder, an X-direction action cylinder, an X-direction positioning cylinder, a Y-direction action cylinder, a Y-direction positioning cylinder and a die stripping cylinder, the supporting platform is mounted on a rack through a slide rail, the operation platform is mounted on the supporting platform, the lifting cylinder is fixed on the rack and can drive the supporting platform to lift, the X-direction action cylinder and the Y-direction action cylinder are fixedly mounted on the supporting platform and can push the operation platform to move along an X, Y axis on a plane relative to the supporting platform, the X-direction positioning cylinder and the Y-direction positioning cylinder are fixed on the operation platform and can push the fixing box to move along a X, Y axis on the plane relative to the operation platform, the ejection cylinder is fixed on the rack below the supporting platform, the ejection cylinder is provided with an ejector pin which can eject a single detonator in the detonator module from bottom to top, and the die stripping cylinder is arranged on the operating platform and can push the fixed box out of the operating platform to the lower die mechanism; the fixed box is fed through a lower die mechanism, the lower die mechanism comprises a track and a tension mechanism, the tension mechanism is arranged at the discharge end of the track, the fixed box enters the feed end of the track after being pushed out from the XY platform and slides to the discharge end along the obliquely arranged track; the butt joint mechanism comprises a workpiece platform, a chuck device, a workpiece push-out cylinder and a platform lifting cylinder, the workpiece platform, the chuck device, the workpiece push-out cylinder and the platform lifting cylinder are mounted on the rack, the second pipe conveying mechanism conveys the detonators into the chuck device from the chuck device, the platform lifting cylinder lifts the workpiece platform to a height matched with the chuck device, the workpiece platform is used for placing the workpiece and butting the detonators, and the workpiece push-out cylinder pushes out the butted workpiece;
the detonator module is pushed to the XY platform through the feeding mechanism, the detonator module is pushed to a preset position through the action of the X-direction action cylinder and the Y-direction action cylinder, the action of the X-direction positioning cylinder and the Y-direction positioning cylinder is delayed for one second, the position of the module is finely adjusted, the position is ensured to be accurate, then the detonator is ejected through the action of the ejection cylinder, the ejected detonator is sent to the chuck mechanism through the first pipe conveying mechanism and then is sent to the docking mechanism through the second pipe conveying mechanism for docking installation, the steps are repeated until all the detonators are ejected, the mold stripping cylinder moves to push out an empty detonator module fixing box to the lower mold mechanism to complete the lower mold, and then a new detonator module is put into the feeding mechanism for continuous processing.
2. The automatic detonator tube arranging machine of claim 1, wherein: the feeding mechanism comprises a feeding track, a supporting rod and a pushing device; the feeding rail and the supporting rod are fixed on the rack; the pushing device is fixed on the supporting rod; a detonator module is placed on the feeding track; and the pushing device pushes the detonator module to the XY platform.
3. The automatic detonator tube arranging machine of claim 1, wherein: the first pipe conveying mechanism and the second pipe conveying mechanism respectively comprise a fixed frame, a rodless cylinder, a telescopic mechanism and a gripper; the fixed frame is fixed on the frame; the rodless cylinder is fixed on the fixing frame; the telescopic mechanism is fixed on the rodless cylinder; the hand grip is fixed on the telescopic mechanism; the grip is capable of gripping the detonator.
4. The automatic detonator tube arranging machine of claim 1, wherein: the clamping head mechanism comprises a machine cover, a clamping opening and a clamping core; the hood is fixedly arranged on the frame; the bayonet is arranged on the machine cover; the clamping core is arranged inside the hood; the first pipe conveying mechanism conveys the detonator from the XY platform to be placed in the bayonet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711249036.3A CN107840773B (en) | 2017-12-01 | 2017-12-01 | Automatic detonator arranging machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711249036.3A CN107840773B (en) | 2017-12-01 | 2017-12-01 | Automatic detonator arranging machine |
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| Publication Number | Publication Date |
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| CN107840773A CN107840773A (en) | 2018-03-27 |
| CN107840773B true CN107840773B (en) | 2020-11-03 |
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| CN201711249036.3A Active CN107840773B (en) | 2017-12-01 | 2017-12-01 | Automatic detonator arranging machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110294658B (en) * | 2019-06-28 | 2021-06-15 | 雅化集团绵阳实业有限公司 | Automatic mold rotating equipment for automatic detonator production line |
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| CN201514161U (en) * | 2009-06-11 | 2010-06-23 | 贵州久联民爆器材发展股份有限公司 | Detonator pipe receding collecting device |
| CN102070018A (en) * | 2010-12-31 | 2011-05-25 | 珠海华冠电子科技有限公司 | Automatic feeding and discharging mechanism for electronic component |
| CN104672038A (en) * | 2013-12-03 | 2015-06-03 | 北京全安密灵科技股份公司 | Method and device for automatically sending detonator bodies into bayonet device |
| CN104744184A (en) * | 2013-12-27 | 2015-07-01 | 贵州久联民爆器材发展股份有限公司 | Uplift detonator waist clamp method and apparatus thereof |
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| EP3002544A1 (en) * | 2014-09-30 | 2016-04-06 | E.M.G. Srl | Priming machine for cartridges with a metal case |
| CN105547057A (en) * | 2016-01-15 | 2016-05-04 | 湖南长斧众和科技有限公司 | Automatic delay element discharging device and delay element pre-filling automatic mold splitting machine |
| CN106065000A (en) * | 2016-07-28 | 2016-11-02 | 东莞市创者自动化科技有限公司 | A kind of production system of Nonel detonator |
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2017
- 2017-12-01 CN CN201711249036.3A patent/CN107840773B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1949822A (en) * | 1933-08-11 | 1934-03-06 | John F Wiggert | Automatic blasting cap crimping device |
| CN201514161U (en) * | 2009-06-11 | 2010-06-23 | 贵州久联民爆器材发展股份有限公司 | Detonator pipe receding collecting device |
| CN102070018A (en) * | 2010-12-31 | 2011-05-25 | 珠海华冠电子科技有限公司 | Automatic feeding and discharging mechanism for electronic component |
| CN104672038A (en) * | 2013-12-03 | 2015-06-03 | 北京全安密灵科技股份公司 | Method and device for automatically sending detonator bodies into bayonet device |
| CN104744184A (en) * | 2013-12-27 | 2015-07-01 | 贵州久联民爆器材发展股份有限公司 | Uplift detonator waist clamp method and apparatus thereof |
| EP3002544A1 (en) * | 2014-09-30 | 2016-04-06 | E.M.G. Srl | Priming machine for cartridges with a metal case |
| CN105272790A (en) * | 2015-12-02 | 2016-01-27 | 长春汇维科技发展有限公司 | Automatic production equipment for detonator crimping |
| CN105547057A (en) * | 2016-01-15 | 2016-05-04 | 湖南长斧众和科技有限公司 | Automatic delay element discharging device and delay element pre-filling automatic mold splitting machine |
| CN106065000A (en) * | 2016-07-28 | 2016-11-02 | 东莞市创者自动化科技有限公司 | A kind of production system of Nonel detonator |
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Denomination of invention: An automatic detonator tube laying machine Effective date of registration: 20230921 Granted publication date: 20201103 Pledgee: Bank of China Limited Dujiangyan sub branch Pledgor: SICHUAN DEXINYUAN ROBOT CO.,LTD. Registration number: Y2023980057914 |
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