CN105547057A - Automatic delay element discharging device and delay element pre-filling automatic mold splitting machine - Google Patents
Automatic delay element discharging device and delay element pre-filling automatic mold splitting machine Download PDFInfo
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- CN105547057A CN105547057A CN201610027868.XA CN201610027868A CN105547057A CN 105547057 A CN105547057 A CN 105547057A CN 201610027868 A CN201610027868 A CN 201610027868A CN 105547057 A CN105547057 A CN 105547057A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/04—Fitting or extracting primers in or from fuzes or charges
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- General Engineering & Computer Science (AREA)
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
- Medical Preparation Storing Or Oral Administration Devices (AREA)
Abstract
An automatic delay element discharging device comprises a bottom support, a hopper and a discharging assembly. The discharging assembly comprises a round hopper used for receiving delay elements discharged from the hopper, a leaking plate with holes A is arranged at the bottom of the round hopper, and each hole A is connected with a discharging passing pipe. A bottom plate of the bottom support is provided with holes B which correspond to holes in a circulation mold and are used for passing of the delay elements, each hole B is connected with a lower connecting pipe, each lower connecting pipe corresponds to one discharging passing pipe, and an elastic hose is connected between each lower connecting pipe and the corresponding discharging passing pipe. A vibrating device is arranged beside the round hopper and/or the lower connecting pipes. A delay element pre-filling automatic mold splitting machine comprises a mold feeding mechanism, the automatic delay element discharging device, a pressing-correcting device, a circulating assembly and a mold ejecting mechanism. According to the delay element pre-filling automatic mold splitting machine, series of continuous actions such as mold feeding, automatic discharging, automatic pressing-correcting and automatic circulating and demolding can be achieved for the delay elements, so that labor intensity and production cost are lowered, intrinsic safety and labor productivity in the production process are improved.
Description
Technical field
The present invention relates to detonator and make field, especially, relate to a kind of delay element automatic discharging device and delay element prefill automatic mold splitting machine.
Background technology
Current domestic basic detonator filling line row delay element is all adopt artificial identity mode, be that in detonator production, personnel are maximum, efficiency is minimum, the operation that cost of labor is higher, and there is obvious potential safety hazard, and not in full conformity with Ministry of Industry and Information about the progressive instruction requirement of the quick-fried production of the people.Increasing detonator production enterprise proposes related needs, realize delay element automatically die-filling come alternative artificial identity mode.Therefore, invent a kind of delay element automatic discharging device and will have good marketing prospect, all will have positive and important meaning for the update of the old line of detonator production and the innovation research and development of new line simultaneously.Chinese patent 200920080329.8 discloses a kind of automatic discharge machine, and what it was mainly introduced is the transhipment how carrying out connection mode, to prevent connection mode from piling up, simplifies staff, and for how automatically die-filling, this patent is not set forth.
Summary of the invention
The object of the invention is to provide a kind of delay element automatic discharging device and delay element prefill automatic mold splitting machine, to solve the problem proposed in background technology.
For achieving the above object, the invention provides a kind of delay element automatic discharging device, comprise fixing end bearing on the table, be fixed on end bearing for filling the hopper depositing and discharge delay element, be fixed on the discharge assembly on end bearing, described discharge assembly comprises the circle bucket of the delay element of discharging for receiving hopper, agitating device, leak flitch, pipe is crossed in blanking, circular bucket is fixed on end bearing, agitating device is coaxially arranged in circular bucket, circular bucket bottom is provided with the leakage flitch spilt by delay element of A with holes, each hole A leaked on flitch is connected with a described blanking and crosses pipe, the base plate of end bearing has with the hole on turnover mould one to one for the hole B that delay element passes through, each hole B is connected with a lower linking tube, pipe is crossed in the corresponding blanking of each root lower linking tube, each root lower linking tube and blanking are crossed and to be connected with one between pipe and to cross from blanking the elastic hose that pipe slips into lower linking tube for delay element, delay element crosses pipe through blanking successively after circle bucket is discharged, flexible pipe, lower linking tube, hole B enters the turnover mould engaged with the base plate lower surface of end bearing, the circular side of bucket and/or the side of lower linking tube are provided with the shaking device be fixed on end bearing.
Further, the base plate of end bearing is also provided with the lower connecting plate of C with holes, hole C on lower connecting plate is with the hole B one_to_one corresponding on base plate and align, and described lower linking tube is connected on the C of hole, is folded with the lock assembly making hole C be communicated with hole B or cut off between lower connecting plate with base plate.
Described lock assembly comprises the locking lower plate be clipped between lower connecting plate and base plate and the locking door being positioned at locking lower plate upper surface deep gouge, locking lower plate is provided with hole B one_to_one corresponding and the hole D alignd, locking door is provided with and hole B hole E one to one, locking lower plate and lower connecting plate are fixed together, locking door is connected with drive unit A, locking door is pulled to move back and forth in the deep gouge of locking lower plate upper surface by drive unit A, the deep gouge of locking lower plate upper surface carries out spacing to locking door, in motion process, hole E aligns with hole D and hole B or staggers.
Further, the quantifying board that described locking lower plate is identical with delay element length with being also folded with thickness between base plate, quantifying board offers with hole B and hole C one_to_one corresponding and the hole F alignd, the lower surface of locking lower plate has deep gouge, and quantifying board is fastened in the deep gouge of locking lower plate lower surface.
Further, described lower connecting plate and locking lower plate are by suppressing on the dismountable base plate being fixed on end bearing of guide pillar group, lower connecting plate, locking lower plate, base plate offer symmetrically the installing hole of through-thickness alignment, described guide pillar group of suppressing comprises holddown spring and locating dowel, described locating dowel bottom is fixed in the installing hole of base plate through dismountable after the installing hole in lower connecting plate, locking lower plate successively, locating dowel top is provided with flange, described holddown spring upper end props up the flange of locating dowel, and lower end props up lower connecting plate.
Further, described quantifying board be also folded with the dynamic baffle plate making hole B and hole F separate or be communicated with between base plate, dynamic baffle plate is provided with and hole B hole G one to one, dynamic baffle plate is connected with drive unit B, drive unit B pulls dynamic baffle plate moving back and forth, in the process of motion, hole G aligns with hole B and hole F or staggers.
Further, described base plate offers deep gouge, drive unit B pulls dynamic baffle plate to move in the deep gouge of base plate.
Further, bearing of the described end is also provided with damping device.
Further, described hole A, hole B, hole C, hole D, hole E, hole F, hole G be above mouth greatly, young below taper hole, shoulder hole or counterbore.
Further, described delay element automatic discharging device is also provided with controller, the valve of described hopper, agitating device, shaking device, drive unit A, drive unit B, damping device control by controller electrical connection, and described controller is the controller of band touch control operation screen.
A kind of delay element prefill automatic mold splitting machine, comprise the progressive die mechanism be separately positioned on workbench, described delay element automatic discharging device, positive pressure device, turnover assembly, and for the turnover mould placing delay element and the mold pushing mechanism be arranged at below table surface, empty turnover mould is sent into below the end bearing of described delay element automatic discharging device by described progressive die mechanism, empty turnover mould upwards pushes up and engages with the hole B on bearing at the bottom of delay element automatic discharging device to the hole on turnover mould by mold pushing mechanism, delay element automatic discharging device is to empty turnover mould row dress delay element, delay element row installs into rear turnover mould and is transported to the delay element positive pressure in turnover mould below positive pressure device by described turnover assembly, by described turnover assembly, turnover mould is transported out this automatic mold splitting machine after positive pressure completes, enter next process.
Described progressive die mechanism comprises progressive die guidance set, elevating mechanism, horizontal sliding cylinder, and described progressive die guidance set and horizontal sliding cylinder are all horizontally set on above workbench; Horizontal sliding cylinder pushes empty turnover mould to terminal from the starting point of progressive die guidance set, is connected with described elevating mechanism bottom the final position of progressive die guidance set, and the empty turnover mould at progressive die guidance set final position place pulls down on table surface by elevating mechanism.
Described positive pressure device comprises positive pressure cylinder, positive pressure bearing and pressure punching part assembly, described positive pressure bearing settlement is on described workbench, described positive pressure cylinder is fixed on positive pressure bearing, the piston rod of positive pressure cylinder stretches out downwards and is connected with pressure punching part assembly, and pressure punching assembly moves downward the delay element positive pressure in turnover mould.
Further, described pressure punching assembly comprises pressure punching and is all distributed in the guide pillar of positive pressure cylinder periphery, and guide pillar and positive pressure cylinder be arranged in parallel, and guide pillar upper end is through the guide pin bushing be fixed on positive pressure bearing, and lower end is connected with pressure punching.
Described turnover assembly comprises horizontal push cylinder, vertical push cylinder, spacing sliver, extension plate and unrestrained material connect bucket, described horizontal push cylinder, longitudinal horizontal sliding air cylinder group, spacing sliver are all arranged on the table, spacing sliver is provided with the thing sense switch of induction turnover mould, described extension plate is arranged on described workbench depanning position, and described unrestrained material connects bucket and arranges on the table and between delay element automatic discharging device and positive pressure device.
Further; cylinder in described progressive die mechanism, delay element automatic discharging device, positive pressure device, turnover assembly and thing sense switch control by described controller electrical connection; and described controller is provided with touch control operation screen, operates each cylinder and thing sense switch by touch-screen.
Preferably, on described progressive die guidance set, plane is 0 ~ 500mm to the vertical range of workbench.
Preferably, described controller is PLC, and the touch manipulation screen of controller is arranged on the hopper side of workbench.
The present invention has following beneficial effect:
(1) the present invention is by progressive die mechanism, delay element automatic discharging device, positive pressure device, turnover assembly and the combination of controller; achieve a series of automation continuous actions of entering sky mould, automatic discharge, automatically positive pressure, turnover depanning automatically continuously of delay element; achieve man-machine interface manipulation; only need a people can mate with filling line production capacity; reduce production cost; improve operating efficiency, improve security performance.
(2) the turnover working face of turnover mould in the present invention, namely described progressive die guidance set and extension plate working face can match with detonator filling line and dock, and can match with basic detonator filling line production capacity.
(3) the present invention is by described temporary hopper and circular bucket, can realize controlling described switching cylinder valve interval to described circle bucket blowing by setting feed time after batch adds delay element to described temporary bucket, save the repeatedly reinforced time, reduce the labour intensity of operating personnel, improve operating efficiency.
(4) the present invention is by described delay element automatic discharging device, the described quantifying board of respective heights can be changed according to the multicore delay element of different length, achieve the automatic discharge of the multicore delay element of all kinds of length and automatically enter die worker's work, improve production efficiency, avoid the contact that operating personnel and delay element in production are too much, security performance is good.
(5) the present invention is by described positive pressure device, can realize the work of longer delay element positive pressure hand-hole location, for the filling work of subsequent work stations provides guarantee.
(6) described in the present invention, unrestrained material connects bucket, and the floating medicine dirt caused because of unrestrained and vibrations in discharging process can be realized to carry out certain collection, effectively can avoid the production safety hidden danger that the accumulation because of delay element medicine dirt too much in complete rotation track causes.
(7) middle controller of the present invention is PLC, and is equipped with touch manipulation screen to be convenient to control the sequence of movement between each parts and time, easy to operate.
The invention provides and a kind ofly continuablely complete delay element automatic blanking, automatically enter mould, automatically to flatten and delay element automatic discharging device that delay element mould has enough to meet the need automatically, the multicore delay element that can adapt to all kinds of length enters mould automatically, and can mate with basic detonator filling line production capacity.
Except object described above, feature and advantage, the present invention also has other object, feature and advantage.Below with reference to figure, the present invention is further detailed explanation.
Accompanying drawing explanation
The accompanying drawing forming a application's part is used to provide a further understanding of the present invention, and schematic description and description of the present invention, for explaining the present invention, does not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the structural upright schematic diagram of the delay element automatic discharging device of the preferred embodiment of the present invention;
Fig. 2 is the texture edge schematic diagram of the delay element automatic discharging device of the preferred embodiment of the present invention;
Fig. 3 is the side sectional view of the delay element automatic discharging device of the preferred embodiment of the present invention;
Fig. 4 is the side sectional view of lower plate assembly in the delay element automatic discharging device of the preferred embodiment of the present invention;
Fig. 5 is the overall structure schematic perspective view of the delay element prefill automatic mold splitting machine of the preferred embodiment of the present invention;
Fig. 6 is the overall structure side schematic view of the delay element prefill automatic mold splitting machine of the preferred embodiment of the present invention;
Fig. 7 is the overall structure schematic top plan view of the delay element prefill automatic mold splitting machine of the preferred embodiment of the present invention;
Fig. 8 is the side sectional view of positive pressure device in the delay element prefill automatic mold splitting machine of the preferred embodiment of the present invention.
In figure: 1, workbench, 2, turnover mould, 3, progressive die mechanism, 37, shaking device (pneumatic vibrator device), 38, elastic hose, 3-1, progressive die guidance set, 3-2, elevating mechanism, 3-3, horizontal sliding cylinder, 4, delay element automatic discharging device, 4-1, end bearing, 4-2, base plate, 4-20, hole B, 4-4, quantifying board, 4-40, hole F, 4-5, locking lower plate, 4-50, hole D, 4-6, lock assembly, 4-8, dampening assembly, 4-9, automatic discharge assembly, 4-10, hopper, 4-11, backform device, 4-12, dynamic baffle plate, 4-120, hole G, 4-13, dynamic gear cylinder (drive unit B), 4-14, locking door, 4-140, hole E, 4-15, lock-up cylinder (drive unit A), 4-16, lower connecting plate, 4-160, hole C, 4-17, float lower linking tube, 4-18, suppress guide pillar group, 4-181, holddown spring, 4-182, locating dowel, 4-19, damping installation seat, 4-20, damper (damping device), 4-21, charging base plate, 4-22, air motor (agitating device), 4-23, circular bucket, 4-24, leak flitch, 4-240, hole A, 4-25, pipe is crossed in blanking, 4-26, temporary hopper, 4-27, bucket mounting, 4-28, switching cylinder valve, 4-29, backform cylinder, 4-30, convergence piece, 5, positive pressure device, 5-1, positive pressure cylinder, 5-2, positive pressure bearing, 5-3, pressure punching part assembly, 5-31, pressure punching, 5-32 guide pillar, 5-33, guide pin bushing, 6, turnover assembly, 6-1, horizontal push cylinder, 6-2, longitudinal horizontal sliding air cylinder group, 6-3, spacing sliver, 6-4, extension plate, 6-5, unrestrained material connects bucket.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiments of the invention are described in detail, but the multitude of different ways that the present invention can limit according to claim and cover is implemented.
See a kind of delay element automatic discharging device of Fig. 1 ~ Fig. 4, comprise the end bearing 4-1 be fixed on workbench 1, be fixed on end bearing 4-1 for filling the temporary hopper component 4-10 depositing and discharge delay element, be fixed on the automatic discharge assembly 4-9 on end bearing 4-1, temporary hopper component 4-10 comprises the bucket mounting 4-27 be fixed on end bearing, be fixed on the temporary hopper 4-26 on bucket mounting 4-27, automatic discharge assembly 4-9 comprises the circle bucket 4-23 for connecing the delay element that temporary hopper 4-26 discharges, air motor (agitating device) 4-22, leak flitch 4-24, pipe 4-25 is crossed in blanking, circular bucket 4-23 is fixed on end bearing 4-1, agitating device 4-22 is coaxially arranged in circular bucket 4-23, temporary hopper 4-26 headwall is provided with switching cylinder valve 4-28, the central rotating shaft of agitating device 4-22 is aimed in the outlet of switching cylinder valve 4-28, the leakage flitch 4-24 spilt by delay element of A with holes is provided with bottom circular bucket 4-23, each hole A leaked on flitch 4-24 is connected with a blanking and crosses pipe 4-25, the base plate 4-2 of end bearing 4-1 has with the hole on turnover mould 2 one to one for the hole B that delay element passes through, each hole B is connected with a lower linking tube 4-17, pipe 4-25 is crossed in the corresponding blanking of each root lower linking tube 4-17, each root lower linking tube 4-17 and blanking are crossed and to be connected with one between pipe 4-25 and to cross from blanking the elastic hose 38 that pipe 4-25 slips into lower linking tube 4-17 for delay element, delay element crosses pipe 4-25 through blanking successively after circle bucket 4-23 discharges, elastic hose 38, lower linking tube 4-17, hole B enters the turnover mould 2 engaged with the base plate 4-2 lower surface of end bearing 4-1, the lower surface of base plate 4-2 is provided with and can carries out spacing locating piece to turnover mould 2.
In the present embodiment, the homonymy of lower linking tube 4-17 and circular bucket 4-23 is provided with pneumatic vibrator device 37, the electromagnetic shaker on lower linking tube 4-17 side is arranged on base plate 4-2, the electromagnetic shaker on circular bucket 4-23 side is arranged on for installing circular bucket 4-23 and connecting the charging base plate 4-21 leaking flitch 4-24, and the vibration frequency of electromagnetic shaker 37 is 27-37.5Hz.
Delay element automatic discharging device also comprises connecting plate assembly 4-7, connecting plate assembly 4-7 comprises lower connecting plate 4-16, lower linking tube 4-17, suppress guide pillar group 4-18, lower connecting plate 4-16 is dismountable to be fixed on base plate 4-2, lower connecting plate 4-16 is provided with hole C4-160, hole C is with the hole B one_to_one corresponding on base plate 4-2 and align, and lower linking tube 4-17 connecting hole C, is provided with the lock assembly 4-6 making hole C be communicated with hole B or cut off between lower connecting plate 4-16 with base plate 4-2.
Lock assembly 4-6 comprises the locking lower plate 4-5 be clipped between lower connecting plate 4-16 and base plate 4-2, and be positioned at locking lower plate 4-5 upper surface deep gouge and the locking door 4-14 fitted with lower connecting plate 4-16 lower surface, locking lower plate 4-5 is provided with hole B one_to_one corresponding and the hole D4-50 alignd, locking door 4-14 is provided with and hole B hole E4-140 one to one, locking lower plate 4-5, locking door 4-14 is connected with lock-up cylinder 4-15, locking door 4-14 is pulled to move back and forth in the deep gouge of locking lower plate 4-5 upper surface by lock-up cylinder 4-15, the deep gouge of locking lower plate 4-5 upper surface carries out spacing to locking door 4-14, in motion process, hole E aligns with hole D and hole B or staggers.
The quantifying board 4-4 that thickness is identical with delay element length is provided with between locking lower plate 4-5 with base plate 4-2, quantifying board 4-4 offers with hole B and hole C one_to_one corresponding and the hole F4-40 alignd, the lower surface of locking lower plate 4-5 has deep gouge, quantifying board 4-4 is fastened in the deep gouge of locking lower plate 4-5 lower surface, and quantifying board 4-4 lower surface and base plate 4-2 upper surface are fitted.
See Fig. 4, lower connecting plate 4-16 and locking lower plate 4-5 is by suppressing on the dismountable base plate 4-2 being fixed on end bearing 4-1 of guide pillar group 4-18, lower connecting plate 4-16, locking lower plate 4-5, base plate 4-2 offers symmetrically the installing hole of through-thickness alignment, suppress guide pillar group 4-18 and comprise holddown spring 4-181 and locating dowel 4-182, locating dowel 4-182 bottom is successively through lower connecting plate 4-16, after installing hole on locking lower plate 4-5 in dismountable installing hole being fixed on base plate 4-2, locating dowel 4-182 top is provided with flange, holddown spring 4-181 upper end props up the flange of locating dowel 4-182, lower end props up lower connecting plate 4-16.
Delay element automatic discharging device also comprises dynamic gear door assembly 4-3, dynamic gear door assembly 4-3 comprises dynamic baffle plate 4-12 and keeps off cylinder 4-13 with dynamic, the dynamic baffle plate 4-12 making hole B and hole F separate or be communicated with also is folded with between quantifying board 4-4 with base plate 4-2, dynamic baffle plate 4-12 is provided with and hole B hole G4-120 one to one, dynamic baffle plate 4-12 is connected with dynamic gear cylinder 4-13, dynamic gear cylinder 4-13 pulls dynamic baffle plate 4-12 moving back and forth, and in the process of motion, hole G aligns with hole B and hole F or staggers.
See Fig. 4, base plate 4-2 offers deep gouge, dynamic baffle plate 4-12 moves back and forth in the deep gouge of base plate 4-2.
See Fig. 1 and Fig. 2, end bearing 4-1 is also provided with dampening assembly 8, dampening assembly 4-8 comprises damping installation seat 4-19, damper 4-20, damping installation seat 4-19, damper 4-20 and charging base plate 4-21 sequentially install from top to bottom and are arranged on the base plate 4-2 of end bearing 4-1, serve the effect supporting fixing and damping.
In the present embodiment, delay element automatic discharging device is also provided with the controller of band touch control operation screen, and switching cylinder door 4-28, the air motor 4-22 of temporary hopper 4-26, shaking device 37, dynamic gear cylinder 4-13, lock-up cylinder 4-15, damper 4-20 control by controller electrical connection.
The operation principle of this delay element automatic discharging device is roughly as follows: dynamic baffle plate 4-12 is arranged between base plate 4-2 and quantifying board 4-4 and is in normally off, realizes the delay element entered in quantifying board 4-4 to fall into turnover mould 2 by controlling dynamic gear cylinder 4-13; The deep gouge of locking lower plate 4-5 front surface plays spacing and positioning action to quantifying board 4-4; Normally open is in the deep gouge that locking door 4-14 is arranged at locking lower plate 4-5 upper surface, second from the bottom the delay element of quantifying board 4-4 is not entered for locking, by the coordinated signals with dynamic baffle plate 4-12, in each hole that can realize at every turn falling into turnover mould 2, only there is single-shot delay element.
See a kind of delay element prefill automatic mold splitting machine of Fig. 5 ~ Fig. 8, comprise the progressive die mechanism 3 be separately positioned on workbench, delay element automatic discharging device 4, positive pressure device 5, turnover assembly 6, and for the turnover mould 2 placing delay element and the mold pushing mechanism 4-11 be arranged at below table surface, empty turnover mould 2 is sent into below the end bearing 4-1 of delay element automatic discharging device 4 by progressive die mechanism 3, mold pushing mechanism 4-11 comprise be positioned at the convergence piece 4-30 that can be connected with turnover mould 2 immediately below end bearing 4-1 and with convergence piece 4-30 backform cylinder connected vertically 4-29, empty turnover mould 2 upwards to be pushed up by convergence piece 4-30 and engages with the hole B on the end bearing 4-1 of delay element automatic discharging device 4 to the hole on turnover mould 2 by backform cylinder 4-29, delay element automatic discharging device 4 arranges dress delay element to empty turnover mould 2, delay element row installs into rear turnover mould 2 and is transported to the delay element positive pressure in turnover mould 2 below positive pressure device 5 by turnover assembly 6, by turnover assembly 6, turnover mould 2 is transported out this automatic mold splitting machine after positive pressure completes, enter next process.
See Fig. 6 and Fig. 7, progressive die mechanism 3 comprises progressive die guidance set 3-1, elevating mechanism 3-2, horizontal sliding cylinder 3-3, progressive die guidance set 3-1 and horizontal sliding cylinder 3-3 and is all horizontally set on above workbench 1 table top; Horizontal sliding cylinder 3-3 pushes empty turnover mould 2 to terminal from the starting point of progressive die guidance set 3-1, be connected with elevating mechanism 3-2 bottom the final position of progressive die guidance set 3-1, the empty turnover mould 2 at progressive die guidance set 3-1 final position place pulls down on workbench 1 table top by elevating mechanism 3-2.
Positive pressure device 5 comprises positive pressure cylinder 5-1, positive pressure bearing 5-2 and pressure punching part assembly 5-3, positive pressure bearing 5-2 is arranged on workbench 1 table top, positive pressure cylinder 5-1 is fixed on positive pressure bearing 5-2, the piston rod of positive pressure cylinder 5-1 stretches out downwards and is connected with pressure punching part assembly 5-3, and pressure punching assembly 5-3 moves downward the delay element positive pressure in turnover mould.
See Fig. 8, pressure punching assembly 5-3 comprises pressure punching 5-31 and is all distributed in the guide pillar 5-32 of positive pressure cylinder 5-1 periphery, guide pillar 5-32 and positive pressure cylinder 5-1 be arranged in parallel, guide pillar 5-32 upper end is through the guide pin bushing 5-33 be fixed on positive pressure bearing 5-2, lower end is connected with pressure punching 5-31, pressure punching 5-31 moves downward the delay element positive pressure in turnover mould 2, and after positive pressure completes, positive pressure cylinder 5-1 is with dynamic pressure punching 5-31 upwards to regain.
Turnover assembly 6 comprises horizontal push cylinder 6-1, longitudinal horizontal sliding air cylinder group 6-2, spacing sliver 6-3, extension plate 6-4 and unrestrained material and meets bucket 6-5, horizontal push cylinder 6-1, longitudinal horizontal sliding air cylinder group 6-2, spacing sliver 6-3 are all arranged on workbench 1, extension plate 6-4 is arranged on workbench 1 depanning position, and unrestrained material meets bucket 6-5 and to be arranged on workbench 1 and between delay element automatic discharging device 4 and positive pressure device 5; Spacing sliver 6-3 is provided with the thing sense switch of induction turnover mould 2.
In the present embodiment; cylinder in progressive die mechanism 3, delay element automatic discharging device 4, positive pressure device 5, turnover assembly 6 and thing sense switch control by controller electrical connection; and controller is provided with touch control operation screen, operates each cylinder and thing sense switch by touch-screen.
In the present embodiment, on progressive die guidance set, plane is 260mm to the vertical range of workbench.
In the present embodiment, controller is PLC, and the touch manipulation screen of controller is arranged on temporary hopper 26 side of workbench 1.
The course of work of the present invention is as follows:
(1) preparation charging is first carried out after start, delay element to be installed is poured in temporary hopper 4-26, controller control cylinder switch gate 4-28 intermittence opens emptying door, delay element falls into circular bucket 4-23 automatically, controller controls air motor 4-22 and starts work, vibrator action 3-5s, is pre-loaded into a certain amount of delay element in delay element automatic discharging device 4 simultaneously;
(2) by progressive die mechanism 3, turnover mould 2 is pushed operating position one by one, when turnover mould 2 arrives delay element automatic discharging device 4 times, controller controls backform cylinder 4-29 action, after the jacking of empty turnover mould 2 puts in place by backform device 4-11, dynamic gear door assembly 4-3 starts action, dynamic baffle plate 4-12 opens from normally off, now lock-up cylinder 4-15 is in lock position, by in quantifying board freely delay element fall into turnover mould 2, while dynamic baffle plate 4-12 opens, pneumatic vibrator 37 works the time of 0.5-3s, pneumatic vibrator 37 stops rear backform cylinder 4-29 to retract, charging turnover mould is dropped to turnover working face,
(3) delay element automatic discharging device 4 action needs position charging turnover mould being gone to positive pressure device 5 for 2 weeks after completing; first need to continue to have entered turnover mould from progressive die mechanism 3; repeat the course of action of step (2); the turnover mould 2 that material is housed is pushed one by one the position of positive pressure device 5; positive pressure cylinder 5-1 is with dynamic pressure punching part assembly 5-3 to depress to turnover mould; by the delay element positive pressure location in turnover mould, positive pressure device 5 is of short duration presses down rear reset.
(4), after controller control interval charging 2-4 mould, switching cylinder door 4-28 opens and add delay element in circle bucket 4-23, repeats to prepare reinforced motion flow, avoids the generation lacking material phenomenon, also can repeatedly operate according to actual needs.
(5) the charging turnover mould after being completed by positive pressure finally by horizontal push cylinder 6-1, the longitudinal horizontal sliding air cylinder group 6-2 in turnover assembly 6, spacing sliver 6-3 is had enough to meet the need automatically by the unrestrained position expecting to connect bucket 6-5 and extension plate 6-4 sends into next filling station.
The present invention is by progressive die mechanism, delay element automatic discharging device, positive pressure device, turnover assembly and the combination of controller; only need a people can mate with filling line production capacity; achieve a series of serialization actions of the progressive die of delay element, automatic discharge, automatically positive pressure, turnover depanning automatically; reduce labour intensity and production cost, improve the essence safety in production process and labor productivity.While achieving man-machine interface operation, avoid operating personnel and contact with the direct of delay element, security performance is good.
The foregoing is only the preferred embodiments of the present invention, be not limited to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. a delay element automatic discharging device, it is characterized in that, comprise fixing end bearing on the table, be fixed on end bearing for filling the hopper depositing and discharge delay element, be fixed on the discharge assembly on end bearing, described discharge assembly comprises the circle bucket of the delay element of discharging for receiving hopper, agitating device, leak flitch, pipe is crossed in blanking, circular bucket is fixed on end bearing, agitating device is coaxially arranged in circular bucket, circular bucket bottom is provided with the leakage flitch spilt by delay element of A with holes, each hole A leaked on flitch is connected with a described blanking and crosses pipe, the base plate of end bearing has with the hole on turnover mould one to one for the hole B that delay element passes through, each hole B is connected with a lower linking tube, pipe is crossed in the corresponding blanking of each root lower linking tube, each root lower linking tube and blanking are crossed and to be connected with one between pipe and to cross from blanking the elastic hose that pipe slips into lower linking tube for delay element, delay element crosses pipe through blanking successively after circle bucket is discharged, flexible pipe, lower linking tube, hole B enters the turnover mould engaged with the base plate lower surface of end bearing, the circular side of bucket and/or the side of lower linking tube are provided with the shaking device be fixed on end bearing.
2. a kind of delay element automatic discharging device according to claim 1, it is characterized in that, the base plate of end bearing is also provided with the lower connecting plate of C with holes, hole C on lower connecting plate is with the hole B one_to_one corresponding on base plate and align, described lower linking tube is connected on the C of hole, is folded with the lock assembly making hole C be communicated with hole B or cut off between lower connecting plate with base plate.
3. a kind of delay element automatic discharging device according to claim 2, it is characterized in that, described lock assembly comprises the locking lower plate be clipped between lower connecting plate and base plate, and be positioned at the locking door of locking lower plate upper surface deep gouge, locking lower plate is provided with hole B one_to_one corresponding and the hole D alignd, locking door is provided with and hole B hole E one to one, locking lower plate and lower connecting plate are fixed together, locking door is connected with drive unit A, locking door is pulled to move back and forth in the deep gouge of locking lower plate upper surface by drive unit A, the deep gouge of locking lower plate upper surface carries out spacing to locking door, in motion process, hole E aligns with hole D and hole B or staggers.
4. a kind of delay element automatic discharging device according to claim 3, it is characterized in that, the quantifying board that described locking lower plate is identical with delay element length with being also folded with thickness between base plate, quantifying board offers with hole B and hole C one_to_one corresponding and the hole F alignd, the lower surface of locking lower plate has deep gouge, and quantifying board is fastened in the deep gouge of locking lower plate lower surface.
5. a kind of delay element automatic discharging device according to claim 3 or 4, it is characterized in that, described lower connecting plate and locking lower plate are by suppressing on the dismountable base plate being fixed on end bearing of guide pillar group, lower connecting plate, locking lower plate, base plate offers symmetrically the installing hole of through-thickness alignment, described guide pillar group of suppressing comprises holddown spring and locating dowel, described locating dowel bottom is successively through lower connecting plate, dismountablely after installing hole in locking lower plate be fixed in the installing hole of base plate, locating dowel top is provided with flange, described holddown spring upper end props up the flange of locating dowel, lower end props up lower connecting plate.
6. a kind of delay element automatic discharging device according to claim 5, it is characterized in that, described quantifying board be also folded with the dynamic baffle plate making hole B and hole F separate or be communicated with between base plate, dynamic baffle plate is provided with and hole B hole G one to one, dynamic baffle plate is connected with drive unit B, drive unit B pulls dynamic baffle plate moving back and forth, and in the process of motion, hole G aligns with hole B and hole F or staggers; Described base plate offers deep gouge, and drive unit B pulls dynamic baffle plate to move in the deep gouge of base plate; Described hole A, hole B, hole C, hole D, hole E, hole F, hole G be above mouth greatly, young below taper hole, shoulder hole or counterbore.
7. a kind of delay element automatic discharging device according to claim 6, it is characterized in that, bearing of the described end is also provided with damping device, described delay element automatic discharging device is also provided with controller, the valve of described hopper, agitating device, shaking device, drive unit A, drive unit B, damping device control by controller electrical connection, and described controller is the controller of band touch control operation screen.
8. a delay element prefill automatic mold splitting machine, it is characterized in that, comprise the progressive die mechanism be separately positioned on workbench, as delay element automatic discharging device as described in any one in claim 1 ~ 7, positive pressure device, turnover assembly, and for the turnover mould placing delay element and the mold pushing mechanism be arranged at below table surface, empty turnover mould is sent into below the end bearing of described delay element automatic discharging device by described progressive die mechanism, empty turnover mould upwards pushes up and engages with the hole B on bearing at the bottom of delay element automatic discharging device to the hole on turnover mould by mold pushing mechanism, delay element automatic discharging device is to empty turnover mould row dress delay element, delay element row installs into rear turnover mould and is transported to the delay element positive pressure in turnover mould below positive pressure device by described turnover assembly, by described turnover assembly, turnover mould is transported out this automatic mold splitting machine after positive pressure completes, enter next process.
9. a kind of delay element prefill automatic mold splitting machine according to claim 8, it is characterized in that, described progressive die mechanism comprises progressive die guidance set, elevating mechanism, horizontal sliding cylinder, and described progressive die guidance set and horizontal sliding cylinder are all horizontally set on above workbench; Horizontal sliding cylinder pushes empty turnover mould to terminal from the starting point of progressive die guidance set, is connected with described elevating mechanism bottom the final position of progressive die guidance set, and the empty turnover mould at progressive die guidance set final position place pulls down on table surface by elevating mechanism; Described positive pressure device comprises positive pressure cylinder, positive pressure bearing and pressure punching part assembly, described positive pressure bearing settlement is on described workbench, described positive pressure cylinder is fixed on positive pressure bearing, the piston rod of positive pressure cylinder stretches out downwards and is connected with pressure punching part assembly, and pressure punching assembly moves downward the delay element positive pressure in turnover mould; Described turnover assembly comprises horizontal push cylinder, vertical push cylinder, spacing sliver, extension plate and unrestrained material connect bucket, described horizontal push cylinder, longitudinal horizontal sliding air cylinder group, spacing sliver are all arranged on the table, spacing sliver is provided with the thing sense switch of induction turnover mould, described extension plate is arranged on described workbench depanning position, and described unrestrained material connects bucket and arranges on the table and between delay element automatic discharging device and positive pressure device.
10. a kind of delay element prefill automatic mold splitting machine according to claim 9, it is characterized in that, described pressure punching assembly comprises pressure punching and is all distributed in the guide pillar of positive pressure cylinder periphery, guide pillar and positive pressure cylinder be arranged in parallel, guide pillar upper end is through the guide pin bushing be fixed on positive pressure bearing, and lower end is connected with pressure punching; Cylinder in described progressive die mechanism, delay element automatic discharging device, positive pressure device, turnover assembly and thing sense switch control by described controller electrical connection.
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| CN201610027868.XA CN105547057B (en) | 2016-01-15 | 2016-01-15 | Automatic delay element mold discharging device and delay element pre-filling automatic mold splitting machine |
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| CN201610027868.XA CN105547057B (en) | 2016-01-15 | 2016-01-15 | Automatic delay element mold discharging device and delay element pre-filling automatic mold splitting machine |
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