CN210557736U - USB flash disk assembly detection production line - Google Patents
USB flash disk assembly detection production line Download PDFInfo
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- CN210557736U CN210557736U CN201921156122.4U CN201921156122U CN210557736U CN 210557736 U CN210557736 U CN 210557736U CN 201921156122 U CN201921156122 U CN 201921156122U CN 210557736 U CN210557736 U CN 210557736U
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Abstract
The utility model provides a USB flash disk assembly detection production line, which comprises an assembly station, a performance detection station, a screwing station and a packaging station which are arranged in sequence; the assembly work station is provided with a first conveying line, and the first conveying line is provided with an arrangement work station for installing, positioning and arranging the U disk workpieces; the performance detection work station is provided with a detection platform, and detection stations are arranged on the detection platform corresponding to the arrangement stations; a second conveying line is arranged between the performance detection work station and the rotary joint work station, and a synchronous transfer mechanism for synchronous movement of the U disk workpieces is arranged among the first conveying line, the detection platform and the second conveying line; through the setting of USB flash disk assembly detection production line, realize the automatic assembly and the detection of USB flash disk simply high-efficiently, improve the assembly and the detection efficiency of USB flash disk effectively, satisfy the production assembly needs of high-quality USB flash disk.
Description
Technical Field
The utility model relates to a USB flash disk assembly technical field, concretely relates to USB flash disk assembly detection production line.
Background
With the continuous improvement of automation level and the continuous progress of science and technology, the U disk also becomes a necessity for daily work and life of people, and the U disk brings convenience to people; especially, the USB flash disk with the rotary protective shell is convenient to use and has a certain USB flash disk protection function.
In the prior art, the production of each part component in the U disk with the rotary protective shell reaches the production line production at present, and meanwhile, a problem occurs: a large amount of USB flash disk components need to be assembled, and at present, the manual assembly of workers is mainly used, so that great manpower and material resources can be consumed, the capital budget of an enterprise is increased, the production efficiency of the enterprise is limited, and the competitiveness of the enterprise is seriously influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a USB flash disk assembly detects production line for overcoming prior art's not enough.
The USB flash disk assembly detection production line comprises an assembly station, a performance detection station, a screwing station and a packaging station which are arranged in sequence; the assembly work station is provided with a first conveying line, and the first conveying line is provided with an arrangement work station for installing, positioning and arranging the U disk workpieces; the performance detection work station is provided with a detection platform, and detection stations are arranged on the detection platform corresponding to the arrangement stations; and a second conveying line is arranged between the performance detection work station and the rotary joint work station, and a synchronous transfer mechanism for synchronously moving the U disk workpieces is arranged among the first conveying line, the detection platform and the second conveying line.
Furthermore, the first conveying line, the detection platform and the second conveying line are parallel to each other and arranged side by side at equal intervals, the synchronous transfer mechanism comprises transfer parts for grabbing the U disk workpieces, the transfer parts are arranged in two rows, and the distance between the two rows of transfer parts is the same as the distance between the first conveying line, the detection platform and the second conveying line; the transfer part is connected with a transfer driving part to perform reciprocating transfer motion along the arrangement direction of the first conveying line, the detection platform and the second conveying line.
Furthermore, the synchronous transfer mechanism comprises a transfer rack erected above the first conveying line, the detection platform and the second conveying line, guide rods are arranged on the transfer rack along the arrangement direction of the first conveying line, the detection platform and the second conveying line, a transfer frame is movably connected onto the guide rods, and two rows of transfer parts are arranged on the transfer frame; the transfer driving part comprises a transfer driving cylinder arranged on the transfer rack, the transfer driving cylinder is connected with the transfer frame, and the transfer part is driven by the transfer driving cylinder to perform reciprocating transfer motion along the guide of the guide rod.
Furthermore, the arrangement stations and the detection stations are at least two, and the detection stations are arranged corresponding to the arrangement stations one to one.
Furthermore, detection driving cylinders are arranged at two ends of the detection platform, a detection positioning plate is connected between driving ends of the detection driving cylinders at the two ends and corresponds to the data connector side of the USB flash disk workpiece, at least two detection plug-in connectors are arranged on the detection positioning plate, and the detection plug-in connectors are arranged in one-to-one correspondence with the detection stations; and each detection plug-in connector is driven by the detection driving cylinder to reciprocate towards each detection station position.
Furthermore, a recycling station is arranged between the performance detection station and the rotary joint station; the recovery station comprises a recovery bin and a receiving part used for receiving the U disk workpieces in the detection station to the recovery bin.
Further, the assembly work station comprises a rotary shell conveying line for conveying rotary shell protection components and a disc core conveying line for conveying U disc core components, and a feeding robot is arranged among the rotary shell conveying line, the disc core conveying line and the first conveying line; the assembly comprises a clamping portion used for clamping and positioning the rotating protective shell component and a pushing portion used for pushing the U disk movement component into the rotating protective shell component.
Further, the screwing station comprises a screwing station and a driving and moving assembly for driving and moving the U disk workpieces at the output end of the second conveying line to the screwing station; and a screwing mechanism for driving the data joint to rotate in a 180-degree closed manner is arranged on the screwing station corresponding to the data joint side of the U disk workpiece.
The packaging work station comprises a bottom box conveying line, a surface cover conveying line and a warehousing conveying line, the bottom box conveying line is connected with the warehousing conveying line, a first stopping assembly is arranged at the position of the feeding end of the warehousing conveying line, and a pushing assembly used for pushing a bottom box to the warehousing conveying line is arranged at the position of the discharging end of the bottom box conveying line; and a material moving robot is arranged among the bottom box conveying line, the surface cover conveying line and the warehousing conveying line.
Further, the warehousing conveying line comprises a bottom box warehousing conveying line and a surface cover warehousing conveying line; the automatic bottom box warehouse entry system is characterized in that a warehouse entry conveying line is arranged between the bottom box warehouse entry conveying line and the surface cover warehouse entry conveying line, a second stop assembly is arranged beside the warehouse entry conveying line, a laser engraving work station is arranged at the position of the second stop assembly, a material storage warehouse is arranged on one side of the discharge end of the warehouse entry conveying line, and a discharging robot is arranged between the material storage warehouse and the warehouse entry conveying line.
Further, a feeding conveying line is arranged beside the material storage warehouse, and a feeding robot is arranged between the material storage warehouse and the feeding conveying line.
The beneficial effects of the utility model reside in that:
through the setting of USB flash disk assembly detection production line, realize the automatic assembly and the detection of USB flash disk simply high-efficiently, improve the assembly and the detection efficiency of USB flash disk effectively, satisfy the production assembly needs of high-quality USB flash disk.
Drawings
Fig. 1 is a schematic combination diagram of a usb flash disk assembly detection production line of the present invention;
fig. 2 is a first partial combination schematic view of the usb flash disk assembly detection production line of the present invention;
fig. 3 is a second partial combination schematic view of the usb flash disk assembly detection production line of the present invention;
fig. 4 is a schematic view of a partial structure a of the usb flash disk assembly detection production line of the present invention;
fig. 5 is a schematic view of a partial structure B of the usb flash disk assembly detection production line of the present invention;
description of reference numerals:
the assembly work station 1, the first conveying line 11, the arrangement work station 12, the rotary shell conveying line 13, the core conveying line 14, the feeding robot 15, the clamping part 16, the pushing part 17, the performance detection work station 2, the detection platform 21, the detection driving cylinder 211, the detection positioning plate 212, the detection plug-in connector 213, the detection work station 22, the second conveying line 23, the rotary joint work station 3, the rotary joint work station 31, the driving component 32, the side driving component 331, the forward driving component 332, the packaging work station 4, the bottom box conveying line 41, the surface cover conveying line 42, the bottom box warehousing conveying line 431, the surface cover warehousing conveying line 432, the second stopping component 433, the laser engraving work station 434, the stock warehouse 435, the blanking robot 436, the feeding robot 437, the feeding conveying line 438, the first stopping component 44, the pushing component 45, the material moving robot 46, the synchronous moving mechanism 5, the moving rack 51, the guide rods 52, the frame 53, the frame, the rotary joint work station 3, the performance, A transfer driving cylinder 54, a transfer unit 55, a recovery station 6, a recovery box 61, and a receiving unit 62.
Detailed Description
In order to make the technical solution, objects and advantages of the present invention more clearly understood, the present invention is further explained with reference to the accompanying drawings and embodiments.
As shown in fig. 1 to 5, the utility model discloses a USB flash disk assembly detection production line, including equipment worker station 1, performance detection worker station 2, the worker station 3 and the packing worker station 4 that close soon that set gradually.
The assembly work station 1 comprises a rotary shell conveying line 13 for conveying rotary shell protection components, a disc core conveying line 14 for conveying U disc core components and a first conveying line 11, and a feeding robot 15 is arranged between the rotary shell conveying line 13, the disc core conveying line 14 and the first conveying line 11; the conveying lines all adopt a belt transmission mode. The first conveying line 11 is provided with at least two distribution stations 12 for installing, positioning and distributing the U-disk workpieces, and the distribution stations 12 move along with the transmission of the conveying line; and an assembly component is arranged at the position of the feeding end of the first conveying line 11 corresponding to the arrangement station 12, and comprises a clamping part 16 and a pushing part 17.
The feeding robot 15 is provided with a vision detection system for sorting supplied materials, and the vision detection system analyzes through computer vision software to judge whether a U disk core component and a rotary shell component have defects or are abnormal and sort the supplied materials which are qualified or unqualified.
A feeding robot 15 is enabled to place a rotary protective shell component and a U disk core component on an arrangement station 12, the rotary protective shell component is clamped by a clamping part 16, then the U disk core component is pushed into the rotary protective shell component by a pushing part 17 driven by an air cylinder so as to finish the assembly of a U disk, at the moment, the rotary protective shell part of the rotary protective shell component is opened, and the data joint part of the U disk core component is exposed; and finishing the assembly of the U disk workpieces one by one, arranging the U disk workpieces on the first conveying line 11, and preparing for performance detection.
Then, transferring the assembled USB flash disk workpiece to a performance detection work station 2 for performance detection; the performance detection work station 2 is provided with a detection platform 21, and detection stations 22 are arranged on the detection platform 21 in a one-to-one correspondence mode with the arrangement stations 12; detection driving cylinders 211 are arranged at two ends of the detection platform 21, a detection positioning plate 212 is connected between driving ends of the detection driving cylinders 211 at the two ends and corresponds to a data connector side of the USB flash disk workpiece, at least two detection plug-in connectors 213 are arranged on the detection positioning plate 212, and the detection plug-in connectors 213 are arranged in a one-to-one correspondence mode relative to the detection stations 22; each detection plug-in connector 213 is driven by the detection driving cylinder 211 to reciprocate towards each detection station 22, so that the detection plug-in connector 213 can be plugged into the data connector to meet the performance detection requirement of the U disk workpiece.
Specifically, the data connector can be connected with a computer system, and the computer system is provided with USB flash disk analysis software so as to automatically analyze information data of an accessed USB flash disk and copy a set file to the USB flash disk; the USB flash disk analysis software analyzes whether the loading of the data of the USB flash disk is finished in the whole process, and transmits the information to a background in an Ethernet mode for recording and analysis.
A second conveying line 23 is arranged between the performance detection work station 2 and the rotary joint work station 3; the U-disk workpiece after performance testing can be transferred to the second conveyor line 23 to prepare for screwing and closing the rotary casing member.
In a preferred embodiment, the first conveying line 11, the detection platform 21 and the second conveying line 23 are parallel to each other and arranged side by side at equal intervals, and a synchronous transfer mechanism 5 for synchronously moving the usb-disk workpieces is arranged among the first conveying line 11, the detection platform 21 and the second conveying line 23; the synchronous transferring mechanism 5 comprises a transferring rack 51 erected above the first conveying line 11, the detection platform 21 and the second conveying line 23, a guide rod 52 is arranged on the transferring rack 51 along the arrangement direction of the first conveying line 11, the detection platform 21 and the second conveying line 23, a transferring frame 53 is movably connected to the guide rod 52, and two rows of transferring parts 55 for grabbing the U-disk workpieces are arranged on the transferring frame 53; the pitch between the two rows of transfer units 55 is the same as the pitch between the first conveyor line 11, the inspection stage 21, and the second conveyor line 23; the transfer driving unit includes a transfer driving cylinder 54 provided on the transfer frame 51, the transfer driving cylinder 54 is connected to the transfer frame 53, and the transfer unit 55 reciprocates along the guide of the guide rod 52 in response to the driving of the transfer driving cylinder 54.
Specifically, the transfer part 55 is in the form of a suction cup assembly, and is matched with a cylinder assembly which can be lifted up and down, so that the U-disk workpiece can be effectively grabbed and moved by the up-and-down lifting movement and the absorption of the suction cup; through the form of the two rows of the shifting parts 55, a plurality of USB flash disk workpieces to be detected on the first conveying line 11 can be synchronously shifted to the performance detection work station 2, and meanwhile, the USB flash disk workpieces with the performance detection completed can be synchronously shifted to the second conveying line 23, so that the detection efficiency is effectively improved.
A recycling station 6 is arranged between the performance detection station 2 and the rotary joint station 3; the recovery station 6 comprises a recovery bin 61 and a receiving part 62 for receiving the U-disk workpieces in the detection station 22 to the recovery bin 61; the USB flash disk workpieces judged to be unqualified in performance by the performance detection work station 2 can fall into the recovery bin 61 through the receiving of the receiving part 62, and the requirement of workpiece recovery is met.
The rotary joint work station 3 comprises a rotary joint work station 31 and a driving and moving assembly 32 arranged at the output end of the second conveying line 23, the driving and moving assembly 32 is used in a driving air cylinder mode, after recovery processing, the remaining qualified U disk workpieces are conveyed to the feeding end position of the rotary joint work station 3 through the second conveying line 23, and the U disk workpieces are pushed to the rotary joint work station 31 through the driving and moving assembly 32. In the screwing station 31, a side driving component 331 is arranged corresponding to the data joint side of the U disk workpiece, and the data joint is pushed to rotate by 90 degrees in a cylinder driving mode; a forward driving assembly 332 is further arranged on the data joint side which correspondingly rotates by 90 degrees, and the data joint is driven by an air cylinder to rotate by 90 degrees; a total of 180 degrees of rotation is made to rotate the data connector closed into the rotating housing member.
The packaging work station 4 comprises a bottom box conveying line 41, a surface cover conveying line 42, a bottom box warehousing conveying line 431 and a surface cover warehousing conveying line 432 which are arranged side by side; the bottom box conveying line 41 is connected with the bottom box warehousing conveying line 431, the feeding end positions of the bottom box warehousing conveying line 431 and the surface cover warehousing conveying line 432 are provided with a first stopping assembly 44 in a crossing mode, and the middle section positions of the bottom box warehousing conveying line 431 and the surface cover warehousing conveying line 432 are provided with a second stopping assembly 433 in a crossing mode; a pushing assembly 45 used for pushing the bottom box to the bottom box warehousing conveying line 431 is arranged at the discharge end of the bottom box conveying line 41; a material moving robot 46 is arranged between the bottom box conveying line 41, the surface cover conveying line 42, the bottom box warehousing conveying line 431 and the surface cover warehousing conveying line 432; a laser engraving work station 434 is arranged at the position of the second stopping component 433; a material storage warehouse 435 is arranged on one side of the discharging ends of the bottom box warehousing conveying line 431 and the surface cover warehousing conveying line 432, and a discharging robot 436 is arranged between the material storage warehouse 435 and the bottom box warehousing conveying line 431 and between the material storage warehouse 432 and the surface cover warehousing conveying line 432.
When packaging is performed, the pushing assembly 45 pushes the bottom box onto the bottom box warehousing conveying line 431 in a cylinder driving mode, the material moving robot 46 moves the surface cover onto the surface cover warehousing conveying line 432, and after the first stopping assembly 44 stops the bottom box and the surface cover, the screwed U-disk workpieces are moved into the bottom box one by the material moving robot 46.
Then the first stopping component 44 returns, the bottom box and the surface cover move to the position of the second stopping component 433 to be stopped, and the laser engraving station 434 performs laser marking on the USB flash disk in the bottom box, so that the personalized customization application of the USB flash disk is realized.
After the standard is reached, the second stopping component 433 returns, the bottom box and the surface cover are conveyed to the position of the discharging end by the corresponding conveying lines, the discharging robot 436 covers the surface cover on the bottom box, and the covered product is moved to the material storage warehouse 435 for temporary storage, so that the production of the USB flash disk is completed.
In a preferred embodiment, a feeding conveyor line 438 may be disposed beside the storage warehouse 435, a feeding robot 437 is disposed between the storage warehouse 435 and the feeding conveyor line 438 and is used for transferring the U-tray products from the storage warehouse 435 to the feeding conveyor line 438, and the products on each production line are conveyed by the feeding conveyor line 438 and are uniformly transported to an external warehouse for collection and storage.
On the other hand, the utility model discloses an in the USB flash disk assembly detection production line, it has the line digital production intelligence of robot to always control the center to whole USB flash disk assembly detection production line carries out intelligent control, and effectively makes the control and the analysis of information.
Specifically, the intelligent master control center for the digital production of the robot production line is applied with a computer system, the computer system is matched with the setting of a software program, and is matched with terminals such as a mobile phone terminal, a flat plate terminal and a field human-computer interface terminal; through the operation control of each terminal, each part of production equipment in the USB flash disk assembly detection production line is intelligently controlled and monitored, and the data information collection in the production line is effectively carried out.
The computer system analyzes the corresponding capacity data by combining the capacity analysis module according to the collected data information, generates a specific data report according to the obtained analysis result, and arranges a plurality of display screens arranged in a factory area of the production line for real-time display according to a production scheduling plan, so that a user can conveniently monitor and manage the production line; the monitoring control application requirements of the user on the USB flash disk detection assembly production line are met.
In the program application of each terminal, an order placing function can be set, and order tasks are placed through the terminals; the user can drive at any time according to the monitoring information who acquires the utility model discloses a USB flash disk assembly detects the production line and carries out the plan of putting into production, satisfies user's pertinence production application needs.
The above is only the preferred embodiment of the present invention, and to the technical personnel in the technical field, without departing from the present invention, the embodiment can still be modified, and the corresponding modification should also be regarded as the protection scope of the present invention.
Claims (10)
- The USB flash disk assembly detection production line is characterized by comprising an assembly station, a performance detection station, a screwing station and a packaging station which are sequentially arranged; the assembly work station is provided with a first conveying line, and the first conveying line is provided with an arrangement work station for installing, positioning and arranging the U disk workpieces; the performance detection work station is provided with a detection platform, and detection stations are arranged on the detection platform corresponding to the arrangement stations; and a second conveying line is arranged between the performance detection work station and the rotary joint work station, and a synchronous transfer mechanism for synchronously moving the U disk workpieces is arranged among the first conveying line, the detection platform and the second conveying line.
- 2. The USB flash disk assembly and detection production line of claim 1, wherein the first conveying line, the detection platform and the second conveying line are parallel to each other and are arranged side by side at equal intervals, the synchronous transfer mechanism comprises transfer parts for grabbing USB flash disk workpieces, the transfer parts are arranged in two rows, and the distance between the two rows of transfer parts is the same as the distance between the first conveying line, the detection platform and the second conveying line; the transfer part is connected with a transfer driving part to perform reciprocating transfer motion along the arrangement direction of the first conveying line, the detection platform and the second conveying line.
- 3. The USB flash disk assembly and detection production line of claim 2, wherein the synchronous transfer mechanism comprises a transfer frame which is arranged above the first conveying line, the detection platform and the second conveying line, a guide rod is arranged on the transfer frame along the arrangement direction of the first conveying line, the detection platform and the second conveying line, a transfer frame is movably connected onto the guide rod, and two rows of transfer parts are arranged on the transfer frame; the transfer driving part comprises a transfer driving cylinder arranged on the transfer rack, the transfer driving cylinder is connected with the transfer frame, and the transfer part is driven by the transfer driving cylinder to perform reciprocating transfer motion along the guide of the guide rod.
- 4. The USB flash disk assembly detection production line of claim 1, wherein at least two of the arrangement stations and the detection stations are provided, and the detection stations are arranged in one-to-one correspondence with the arrangement stations; detection driving cylinders are arranged at two ends of the detection platform, a detection positioning plate is connected between driving ends of the detection driving cylinders at the two ends and corresponds to the data connector side of the USB flash disk workpiece, at least two detection plug-in connectors are arranged on the detection positioning plate, and each detection plug-in connector is arranged in one-to-one correspondence with each detection station; and each detection plug-in connector is driven by the detection driving cylinder to reciprocate towards each detection station position.
- 5. The USB flash disk assembly detection production line of claim 1, wherein a recycle bin is disposed between the performance detection station and the spin-on station; the recovery station comprises a recovery bin and a receiving part used for receiving the U disk workpieces in the detection station to the recovery bin.
- 6. The USB flash disk assembly detection production line of claim 1, wherein the assembly station comprises a rotary shell conveying line for conveying rotary shell protection components and a disc core conveying line for conveying USB flash disk core components, and a feeding robot is arranged among the rotary shell conveying line, the disc core conveying line and the first conveying line; the assembly comprises a clamping portion used for clamping and positioning the rotating protective shell component and a pushing portion used for pushing the U disk movement component into the rotating protective shell component.
- 7. The USB flash disk assembly detection production line of claim 1, wherein the screwing station comprises a screwing station and a driving component for driving and moving the USB flash disk workpieces at the output end of the second conveying line to the screwing station; and a screwing mechanism for driving the data joint to rotate in a 180-degree closed manner is arranged on the screwing station corresponding to the data joint side of the U disk workpiece.
- 8. The USB flash disk assembly detection production line of claim 1, wherein the packaging station comprises a bottom box conveying line, a surface cover conveying line and a warehousing conveying line, the bottom box conveying line is connected with the warehousing conveying line, a first stopping component is arranged at a feeding end position of the warehousing conveying line, and a pushing component for pushing bottom boxes to the warehousing conveying line is arranged at a discharging end position of the bottom box conveying line; and a material moving robot is arranged among the bottom box conveying line, the surface cover conveying line and the warehousing conveying line.
- 9. The usb-disc assembly inspection production line according to claim 8, wherein the warehousing conveyor line includes a bottom-box warehousing conveyor line and a face-cover warehousing conveyor line; the automatic bottom box warehouse entry system is characterized in that a warehouse entry conveying line is arranged between the bottom box warehouse entry conveying line and the surface cover warehouse entry conveying line, a second stop assembly is arranged beside the warehouse entry conveying line, a laser engraving work station is arranged at the position of the second stop assembly, a material storage warehouse is arranged on one side of the discharge end of the warehouse entry conveying line, and a discharging robot is arranged between the material storage warehouse and the warehouse entry conveying line.
- 10. The USB flash disk assembly detection production line of claim 9, wherein a feeding conveyor line is arranged beside the storage warehouse, and a feeding robot is arranged between the storage warehouse and the feeding conveyor line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921156122.4U CN210557736U (en) | 2019-07-23 | 2019-07-23 | USB flash disk assembly detection production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921156122.4U CN210557736U (en) | 2019-07-23 | 2019-07-23 | USB flash disk assembly detection production line |
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| Publication Number | Publication Date |
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| CN210557736U true CN210557736U (en) | 2020-05-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921156122.4U Active CN210557736U (en) | 2019-07-23 | 2019-07-23 | USB flash disk assembly detection production line |
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| CN (1) | CN210557736U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110255144A (en) * | 2019-07-23 | 2019-09-20 | 佛山市佛大华康科技有限公司 | USB flash disk assembly detection production line |
| CN111940454A (en) * | 2020-07-09 | 2020-11-17 | 深圳航天科技创新研究院 | Hard disk recovery processing equipment |
-
2019
- 2019-07-23 CN CN201921156122.4U patent/CN210557736U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110255144A (en) * | 2019-07-23 | 2019-09-20 | 佛山市佛大华康科技有限公司 | USB flash disk assembly detection production line |
| CN110255144B (en) * | 2019-07-23 | 2024-06-14 | 佛山市佛大华康科技有限公司 | U disk assembly detection production line |
| CN111940454A (en) * | 2020-07-09 | 2020-11-17 | 深圳航天科技创新研究院 | Hard disk recovery processing equipment |
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