CN212526715U - Automatic assembly production line for fluency strips - Google Patents
Automatic assembly production line for fluency strips Download PDFInfo
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- CN212526715U CN212526715U CN201921753272.3U CN201921753272U CN212526715U CN 212526715 U CN212526715 U CN 212526715U CN 201921753272 U CN201921753272 U CN 201921753272U CN 212526715 U CN212526715 U CN 212526715U
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Abstract
The utility model provides a fluent strip automatic assembly production line is based on unloading, automatic pendulum material, automatic cutting and pressing and automatic assembly in full-automatic fluent strip assembly production line of an organic whole in the automation. All the devices of the production line mainly comprise a vibrating screen, a double-speed chain transmission line, a lifter, an automatic balance mechanism, a single-shaft truss manipulator, a shaft penetrating pushing mechanism, a pressing mechanism, a shearing and pressing device, a blanking manipulator and the like. The material is by transmission through doubly fast chain behind the shale shaker material loading, can accomplish pendulum material, wear the axle, cut and press and operation such as unloading full-automatically, not only great improvement production efficiency, reduced operating personnel quantity, reduced intensity of labour, realized the real-time acquisition control and the multistage closed loop management and control that becomes more meticulous of production process "people, machine, survey, material, method, ring" data moreover, reach "equipment automation, technology digitization, information integration", each part can set up station quantity and distribution mode according to production beat and place size, realize balanced production.
Description
The technical field is as follows:
the utility model belongs to the technical field of fluent strip assembly equipment product technique and specifically relates to a fluent strip automatic assembly production line.
Background art:
with the development of intelligent manufacturing technology, equipment in the assembly aspect is rapidly improved, and automatic assembly equipment can improve the assembly efficiency and quality, reduce the cost and improve the staff environment, and is adopted by numerous manufacturing enterprises at home and abroad. However, few automatic devices are available in the process of assembling the fluency strip, and the production of the fluency strip at present lacks a solution with stable quality and high efficiency. Most enterprises still use the manual work as the main in the production process of fluent strip, artifical intensity of labour is big, and operational environment is abominable, and it requires high to workman's experience, and whole assembling process is numerous and diverse, and the manual work relies on the frock to carry out quality assurance, and is inefficient.
The utility model has the following contents:
the utility model discloses to above problem, provided one kind based on unloading, automatic pendulum material, automatic cut press and automatic assembly in fluent strip full automatization assembly line of an organic whole in automation, the production demand of realization product that not only can be fine, efficient, the quality uniformity is high moreover.
The utility model relates to a fluent strip automatic assembly production line, this production line include gyro wheel material loading station 1, sleeve pipe material loading station 2, separation blade material loading station 3, wear axle station 4, cut and press station 5, finished product unloading station 6, tray mould supplied materials lift host computer 7, double speed chain transmission line 9, tray mould return lift 17.
The roller feeding station 1 mainly completes feeding of the fluent strip rollers, and automatic placement of the rollers in the tray mold 18 is achieved.
The sleeve feeding station 2 mainly completes feeding of the fluent strip sleeves, and automatic placement of the sleeves in the tray mold 18 is achieved.
The baffle piece feeding station 3 mainly completes feeding of fluent strip baffle pieces, and automatic placement of the baffle pieces in the tray mold 18 is achieved.
The shaft penetrating station 4 is a core station for assembling the fluency strips and mainly completes the automatic shaft penetrating operation of the fluency strips.
The shearing and pressing station mainly finishes the shearing and pressing operation of the fluency strip main shaft, and specific outlines are sheared at the designated positions of the two ends of the shaft so as to prevent parts from falling.
And the finished product blanking station 6 realizes blanking of fluent strip finished products.
The tray mould supplied material lifting host 7, the speed chain transmission line 9 and the tray mould return lifter 17 are mutually matched to form a tray transmission system, so that the transfer of the tray mould 18 among stations is realized.
The roller feeding station 1 comprises a roller vibrating screen 8.
The sleeve feeding station 2 comprises a sleeve vibrating screen 10.
The baffle loading station 3 comprises a baffle vibrating screen 11.
The shaft penetrating station 4 comprises a shaft penetrating pushing mechanism 12, a single-shaft truss manipulator 13, a main shaft placing device 14 and a pressing mechanism 20, wherein the pressing mechanism 20 is installed on the single-shaft truss manipulator 13.
The shearing station 5 comprises a shearing device 19.
The finished product blanking station 6 comprises a finished product bin 16 and a finished product blanking manipulator 15.
The speed-multiplying chain transmission line 9 is divided into two layers, the upper layer transmission line is used for logistics transfer of the tray mold 18 among stations, and the lower layer transmission line returns the tray mold 18 to the initial station, so that cyclic utilization of the tray mold 18 is realized; the incoming material lifting host 7 and the return lifting host 17 of the tray mold realize the transfer of the tray mold 18 between two layers of transmission lines.
The spindle placing device 14 is used for automatically and orderly placing spindles and comprises a spindle vibrating screen 21, a separating mechanism 22, a spindle placing device fixing frame body 23 and a reciprocating discharging mechanism 24, wherein the separating mechanism 22 and the reciprocating discharging mechanism 24 are arranged on the spindle placing device fixing frame body 23.
The separating mechanism 22 is composed of a main shaft roller way 25 and a rotary separating mechanism 26, wherein the roller way 25 and the rotary separating mechanism 26 are both installed on the main shaft placing device fixing frame body 23, the reciprocating discharging mechanism 24 is composed of a main shaft placing platform 27 and a pushing mechanism 28, wherein the main shaft placing platform 27 is installed on the pushing mechanism 28, and the pushing mechanism 28 is installed on the main shaft placing device fixing frame body 23.
The spindle vibrating screen mainly realizes that the spindle smoothly slides into a track of the separating mechanism 22, and the separating mechanism 22 can realize the separation of the ordered spindles through a rotating mechanism 26 of the separating mechanism 22.
The single-shaft truss manipulator 13 realizes automatic placement of the main shaft between different stations and comprises a manipulator fixing frame body 29, a movable manipulator 30 and a grabbing working head 31, wherein the movable manipulator has two degrees of freedom, and the movable manipulator 30 is arranged on the manipulator fixing frame body 29 and can realize translation in the X direction and the Z direction; the grabbing working head 31 is composed of 5 groups of parallel air cylinder grabs, and grabbing operation of 5 main shafts at a time is realized.
The pressing mechanism 20 is used for limiting the roller, the sleeve and the baffle when the fluency strip passes through the spindle to prevent the roller, the sleeve and the baffle from moving, and consists of a Z-axis moving manipulator 32 and a limiting mould 33, wherein the Z-axis moving manipulator 32 is arranged on a manipulator fixing frame body 29 and can realize vertical movement in the Z direction; the limit mold 33 is installed at the end of the Z-axis moving robot 32.
The shaft penetrating pushing mechanism 12 is used for realizing shaft penetrating operation of a main shaft and comprises a clamping device 34, a clamping device mounting frame body 35, an X-direction moving device 36 and a shaft penetrating pushing mechanism fixing frame body 37, wherein 5 sets of the clamping devices 34 are arranged on the clamping device mounting frame body 35 in parallel; the clamping device mounting frame body 35 is mounted on the X-direction moving device 36; the X-direction moving device 36 is mounted on a shaft-penetrating pushing mechanism fixing frame body 37.
The shearing and pressing device 5 consists of a shearing and pressing device mounting frame body 38, a shearing and pressing mechanism mounting frame body 39, a shearing and pressing mechanism 40 and an automatic centering mechanism 41, wherein the shearing and pressing mechanism 40 consists of 5 sets, each set consists of two sets, and the two sets are mounted on the shearing and pressing mechanism mounting frame body 39; the shearing and pressing mechanism mounting frame body 39 is mounted on the automatic centering mechanism 41; the self-centering mechanism 41 is mounted on the shearing device mounting frame body 38.
The finished product blanking manipulator 15 consists of a moving mechanism 42, a tail end clamping hand 43 and a blanking manipulator support frame 44; wherein the end gripper 43 is mounted on the moving mechanism 42; the moving mechanism 42 can realize linear motion in the X direction, the Y direction and the Z direction, and is installed on the feeding manipulator support frame 44.
The automatic assembly production line for the fluency strips consists of a master control system and equipment control systems, wherein each equipment control system is completed by the master control system, the overall control is completed by the master control system, and the equipment is not directly communicated with each other; the operation method of the fluent strip automatic assembly production line comprises the following steps:
(1) before formal assembly of a production line, materials such as a roller, a sleeve, a baffle plate, a main shaft and the like are manually and respectively matched into respective vibrating screens;
(2) according to the system instruction, the production line starts to work, and the tray mold incoming material lifter 7 transfers the tray molds 18 on the second layer of the speed chain transmission line 9 to the first layer;
(3) conveying the tray mold 18 to a roller feeding station 1, blocking the tray mold by a blocking cylinder, starting the roller vibrating screen 8 to work according to a system instruction, and orderly placing rollers on corresponding positions of the tray mold 18;
(4) after the placement of the rollers is finished, the blocking cylinder is started according to a system instruction, the tray mold 18 moves to the sleeve feeding station 2 under the action of the double-speed chain transmission line 9, and the blocking cylinder is restored to the original state;
(5) the tray mold 18 is conveyed to the sleeve feeding station 2, the blocking cylinder blocks the tray mold, the sleeve vibrating screen 10 starts to work according to a system instruction, and sleeves are orderly placed on corresponding positions of the tray mold 18;
(6) after the sleeve is placed, the blocking cylinder is started according to a system instruction, the tray mold 18 moves to the separation blade feeding station 3 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(7) the tray mold 18 is conveyed to the baffle piece feeding station 3, the baffle cylinder blocks the tray mold, the baffle piece vibrating screen 11 starts to work according to a system instruction, and the baffle pieces are orderly placed on corresponding positions of the tray mold 18;
(8) after the baffle is placed, the blocking cylinder is started according to a system instruction, the tray mold 18 moves to the shaft penetrating station 4 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(9) according to the system instruction, before the tray mold 18 reaches the shaft penetrating station 4, the clamping operation of the spindle on the spindle pushing mechanism 12 is completed, and the main flow is as follows:
A. according to a system instruction, intermittently operating the main shaft vibrating screen 21, and conveying the main shaft into a main shaft roller way 25 of the separating mechanism 22;
B. the pushing mechanism 28 of the reciprocating discharging mechanism 24 pushes the spindle placing platform 27 to a specified position according to a system instruction;
C. the five sets of rotary separating mechanisms start to work simultaneously according to system instructions, separate a single main shaft from other main shafts in the main shaft roller way 25 through rotary operation, and send the main shafts to the main shaft placing platform 27;
D. according to the system instruction, the pushing mechanism 28 of the reciprocating discharging mechanism 24 pushes the spindle placing platform 27 to the specified position according to the system instruction;
E. the single-shaft truss manipulator 13 takes the spindle on the spindle placing platform 27 away through the grabbing work head 31 according to a system instruction, the movable manipulator 30 moves to a specified position, and the shaft penetrating pushing mechanism 12 clamps the spindle through the clamping device 34 according to the system instruction;
F. completing the main shaft clamping operation, and waiting for the next operation instruction by each mechanism according to the system instruction;
(10) according to a system instruction, the Z-axis moving manipulator 32 of the pressing mechanism 20 pushes the limiting mould 33 to a specified position, and the limiting mould is matched with the tray mould to realize the limiting of a roller, a sleeve and a gasket, so that the play is prevented during shaft penetrating operation;
(11) the shaft penetrating pushing mechanism 12 pushes a main shaft to penetrate into central holes of the roller, the sleeve and the gasket by an X-direction moving device 36 according to a system instruction;
(12) after the shaft penetrating operation is finished, according to a system instruction, the blocking cylinder is started, the tray mold 18 moves to the shearing and pressing station 5 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(13) the tray mold 18 is conveyed to the shearing and pressing station 5, the blocking cylinder blocks the tray mold, the automatic centering mechanism 41 clamps the main shaft in the corresponding clamping sleeve on the shearing and pressing mechanism mounting frame body 39 according to a system instruction, and then the shearing and pressing mechanism 40 is started to complete the shearing and pressing molding operation;
(14) after the shearing and pressing operation is finished, the shearing and pressing mechanism 40 and the automatic centering mechanism 41 return to the original positions according to the system instruction;
(15) after the shearing and pressing operation is finished, according to a system instruction, the blocking cylinder is started, the tray mold 18 moves to the finished product blanking station 6 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(16) the tray mold 18 is conveyed to a finished product blanking station 6, the tray mold is blocked by a blocking cylinder, the finished product blanking manipulator 15 moves to a specified position according to a system instruction, and the tail end clamping hand 43 clamps a corresponding main shaft;
(17) according to the system instruction, the finished product blanking manipulator 15 grabs the main shaft to move to a specified position, the tail end clamping hand 43 loosens the main shaft, the finished fluency strip falls into a specified finished product bin 16, and the fluency strip assembly operation is completed;
(18) after the finished product is off-line, according to a system instruction, the blocking cylinder is started, the tray mold 18 moves to the tray mold to return to the lifter 17 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(19) the pallet mold return elevator 17 transfers the pallet mold 18 from the first layer to the second layer according to the system instructions;
(20) and the whole production line performs circular operation according to the system instruction and the flow.
Advantageous effects
The utility model provides an automatic unloading, automatic pendulum material, automatic pressure and automatic assembly in an organic whole of cutting of the automatic assembly line of fluent strip. The material transmission in this production line adopts doubly fast transmission chain, and integrated shale shaker, through axle mechanism, hold-down mechanism, cut pressure forming device and unloading manipulator on the line body simultaneously can realize the automation of material pendulum material, assembly, cut and press and the unloading. All the devices of the production line mainly comprise a vibrating screen, a double-speed chain transmission line, a lifter, an automatic balance mechanism, a single-shaft truss manipulator, a shaft penetrating pushing mechanism, a pressing mechanism, a shearing and pressing device, a blanking manipulator and the like. The material is by transmission through doubly fast chain behind the shale shaker material loading, can accomplish pendulum material, wear the axle, cut and press and operation such as unloading full-automatically, not only great improvement production efficiency, reduced operating personnel quantity, reduced intensity of labour, realized the real-time acquisition control and the multistage closed loop management and control that becomes more meticulous of production process "people, machine, survey, material, method, ring" data moreover, reach "equipment automation, technology digitization, information integration", each part can set up station quantity and distribution mode according to production beat and place size, realize balanced production.
Drawings
FIG. 1 is a front view of the automated assembly line for fluent strips of the present invention;
FIG. 2 is a top view of the automated assembly line for fluent strips of the present invention;
fig. 3 is a schematic structural view of the spindle placing device of the present invention;
fig. 4 is a perspective view of the spindle placing device of the present invention;
fig. 5 is a schematic structural view of the compressing structure of the present invention;
fig. 6 is a schematic structural view of the shaft-penetrating pushing mechanism of the present invention;
fig. 7 is a schematic structural view of the shearing and pressing device of the present invention;
fig. 8 is a schematic structural view of the finished product discharging manipulator of the present invention;
in the figure, 1-roller feeding station, 2-sleeve feeding station, 3-baffle feeding station, 4-shaft penetrating station, 5-shearing station, 6-finished product blanking station;
7-pallet mould incoming material lifting host, 8-roller vibrating screen, 9-double speed chain transmission line, 10-sleeve vibrating screen, 11-baffle vibrating screen, 12-shaft penetrating pushing mechanism, 13-single-shaft truss mechanical arm, 14-main shaft placing device, 15-finished product blanking mechanical arm, 16-finished product bin, 17-pallet mould returning lifter, 18-pallet mould, 19-shearing device, 20-pressing mechanism;
21-a main shaft vibrating screen, 22-a separating mechanism, 23-a main shaft placing device fixing frame body, 24-a reciprocating discharging mechanism;
25-main shaft roller way, 26-rotary separating mechanism, 27-main shaft placing platform, 28-pushing mechanism;
29-manipulator fixing frame body, 30-moving manipulator, 31-grabbing working head, 32-Z-axis moving manipulator, 33-limiting mould;
34-a clamping device, 35-a clamping device mounting frame body, 36-an X-direction moving device, 37-a shaft penetrating pushing mechanism fixing frame body;
38-a shearing and pressing device mounting frame body, 39-a shearing and pressing mechanism mounting frame body, 40-a shearing and pressing mechanism, 41-an automatic centering mechanism;
42-moving mechanism, 43-tail end clamping hand, 44-blanking manipulator support frame body.
Detailed Description
The technical solution of the embodiments of the present invention will be described below with reference to the accompanying drawings of the embodiments of the present invention. It is to be understood that the embodiments described are only some embodiments of the invention, and not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Example 1
As shown in fig. 1 and 2, the utility model relates to an automatic assembly line of fluency strip, this production line include gyro wheel material loading station 1, sleeve pipe material loading station 2, separation blade material loading station 3, wear axle station 4, cut and press station 5, finished product unloading station 6, tray mould supplied materials elevating system 7, double speed chain transmission line 9, tray mould return lift 17.
The roller feeding station 1 mainly completes feeding of the fluent strip rollers, and automatic placement of the rollers in the tray mold 18 is achieved.
The sleeve feeding station 2 mainly completes feeding of the fluent strip sleeves, and automatic placement of the sleeves in the tray mold 18 is achieved.
The baffle piece feeding station 3 mainly completes feeding of fluent strip baffle pieces, and automatic placement of the baffle pieces in the tray mold 18 is achieved.
The shaft penetrating station 4 is a core station for assembling the fluency strips and mainly completes the automatic shaft penetrating operation of the fluency strips.
The shearing and pressing station mainly finishes the shearing and pressing operation of the fluency strip main shaft, and specific outlines are sheared at the designated positions of the two ends of the shaft so as to prevent parts from falling.
And the finished product blanking station 6 realizes blanking of fluent strip finished products.
The tray mould supplied material lifting host 7, the speed chain transmission line 9 and the tray mould return lifter 17 are mutually matched to form a tray transmission system, so that the transfer of the tray mould 18 among stations is realized.
The roller feeding station 1 comprises a roller vibrating screen 8.
The sleeve feeding station 2 comprises a sleeve vibrating screen 10.
The baffle loading station 3 comprises a baffle vibrating screen 11.
The shaft penetrating station 4 comprises a shaft penetrating pushing mechanism 12, a single-shaft truss manipulator 13, a main shaft placing device 14 and a pressing mechanism 20, wherein the pressing mechanism 20 is installed on the single-shaft truss manipulator 13.
The shearing station 5 comprises a shearing device 19.
The finished product blanking station 6 comprises a finished product bin 16 and a finished product blanking manipulator 15.
The speed-multiplying chain transmission line 9 is divided into two layers, the upper layer transmission line is used for logistics transfer of the tray mold 18 among stations, and the lower layer transmission line returns the tray mold 18 to the initial station, so that cyclic utilization of the tray mold 18 is realized; the incoming material lifting host 7 and the return lifting host 17 of the tray mold realize the transfer of the tray mold 18 between two layers of transmission lines.
The spindle placing device 14 is used for automatically and orderly placing spindles and comprises a spindle vibrating screen 21, a separating mechanism 22, a spindle placing device fixing frame body 23 and a reciprocating discharging mechanism 24, wherein the separating mechanism 22 and the reciprocating discharging mechanism 24 are arranged on the spindle placing device fixing frame body 23.
The separating mechanism 22 is composed of a main shaft roller way 25 and a rotary separating mechanism 26, wherein the roller way 25 and the rotary separating mechanism 26 are both installed on the main shaft placing device fixing frame body 23, the reciprocating discharging mechanism 24 is composed of a main shaft placing platform 27 and a pushing mechanism 28, wherein the main shaft placing platform 27 is installed on the pushing mechanism 28, and the pushing mechanism 28 is installed on the main shaft placing device fixing frame body 23.
The spindle vibrating screen mainly realizes that the spindle smoothly slides into a track of the separating mechanism 22, and the separating mechanism 22 can realize the separation of the ordered spindles through a rotating mechanism 26 of the separating mechanism 22.
The single-shaft truss manipulator 13 realizes automatic placement of the main shaft between different stations and comprises a manipulator fixing frame body 29, a movable manipulator 30 and a grabbing working head 31, wherein the movable manipulator has two degrees of freedom, and the movable manipulator 30 is arranged on the manipulator fixing frame body 29 and can realize translation in the X direction and the Z direction; the grabbing working head 31 is composed of 5 groups of parallel air cylinder grabs, and grabbing operation of 5 main shafts at a time is realized.
The pressing mechanism 20 is used for limiting the roller, the sleeve and the baffle when the fluency strip passes through the spindle to prevent the roller, the sleeve and the baffle from moving, and consists of a Z-axis moving manipulator 32 and a limiting mould 33, wherein the Z-axis moving manipulator 32 is arranged on a manipulator fixing frame body 29 and can realize vertical movement in the Z direction; the limit mold 33 is installed at the end of the Z-axis moving robot 32.
The shaft penetrating pushing mechanism 12 is used for realizing shaft penetrating operation of a main shaft and comprises a clamping device 34, a clamping device mounting frame body 35, an X-direction moving device 36 and a shaft penetrating pushing mechanism fixing frame body 37, wherein 5 sets of the clamping devices 34 are arranged on the clamping device mounting frame body 35 in parallel; the clamping device mounting frame body 35 is mounted on the X-direction moving device 36; the X-direction moving device 36 is mounted on a shaft-penetrating pushing mechanism fixing frame body 37.
The shearing and pressing device 5 consists of a shearing and pressing device mounting frame body 38, a shearing and pressing mechanism mounting frame body 39, a shearing and pressing mechanism 40 and an automatic centering mechanism 41, wherein the shearing and pressing mechanism 40 consists of 5 sets, each set consists of two sets, and the two sets are mounted on the shearing and pressing mechanism mounting frame body 39; the shearing and pressing mechanism mounting frame body 39 is mounted on the automatic centering mechanism 41; the self-centering mechanism 41 is mounted on the shearing device mounting frame body 38.
The finished product blanking manipulator 15 consists of a moving mechanism 42, a tail end clamping hand 43 and a blanking manipulator support frame 44; wherein the end gripper 43 is mounted on the moving mechanism 42; the moving mechanism 42 can realize linear motion in the X direction, the Y direction and the Z direction, and is installed on the feeding manipulator support frame 44.
Example 2
The utility model discloses fluent strip automatic assembly production line comprises total control system and equipment control system, and each equipment control system is accomplished by self, and overall control is accomplished by total control system, does not have direct communication between each equipment; the operation method of the fluent strip automatic assembly production line comprises the following steps:
(1) before formal assembly of a production line, materials such as a roller, a sleeve, a baffle plate, a main shaft and the like are manually and respectively matched into respective vibrating screens;
(2) according to the system instruction, the production line starts to work, and the tray mold incoming material lifter 7 transfers the tray molds 18 on the second layer of the speed chain transmission line 9 to the first layer;
(3) conveying the tray mold 18 to a roller feeding station 1, blocking the tray mold by a blocking cylinder, starting the roller vibrating screen 8 to work according to a system instruction, and orderly placing rollers on corresponding positions of the tray mold 18;
(4) after the placement of the rollers is finished, the blocking cylinder is started according to a system instruction, the tray mold 18 moves to the sleeve feeding station 2 under the action of the double-speed chain transmission line 9, and the blocking cylinder is restored to the original state;
(5) the tray mold 18 is conveyed to the sleeve feeding station 2, the blocking cylinder blocks the tray mold, the sleeve vibrating screen 10 starts to work according to a system instruction, and sleeves are orderly placed on corresponding positions of the tray mold 18;
(6) after the sleeve is placed, the blocking cylinder is started according to a system instruction, the tray mold 18 moves to the separation blade feeding station 3 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(7) the tray mold 18 is conveyed to the baffle piece feeding station 3, the baffle cylinder blocks the tray mold, the baffle piece vibrating screen 11 starts to work according to a system instruction, and the baffle pieces are orderly placed on corresponding positions of the tray mold 18;
(8) after the baffle is placed, the blocking cylinder is started according to a system instruction, the tray mold 18 moves to the shaft penetrating station 4 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(9) according to the system instruction, before the tray mold 18 reaches the shaft penetrating station 4, the clamping operation of the spindle on the spindle pushing mechanism 12 is completed, and the main flow is as follows:
A. according to a system instruction, intermittently operating the main shaft vibrating screen 21, and conveying the main shaft into a main shaft roller way 25 of the separating mechanism 22;
B. the pushing mechanism 28 of the reciprocating discharging mechanism 24 pushes the spindle placing platform 27 to a specified position according to a system instruction;
C. the five sets of rotary separating mechanisms start to work simultaneously according to system instructions, separate a single main shaft from other main shafts in the main shaft roller way 25 through rotary operation, and send the main shafts to the main shaft placing platform 27;
D. according to the system instruction, the pushing mechanism 28 of the reciprocating discharging mechanism 24 pushes the spindle placing platform 27 to the specified position according to the system instruction;
E. the single-shaft truss manipulator 13 takes the spindle on the spindle placing platform 27 away through the grabbing work head 31 according to a system instruction, the movable manipulator 30 moves to a specified position, and the shaft penetrating pushing mechanism 12 clamps the spindle through the clamping device 34 according to the system instruction;
F. completing the main shaft clamping operation, and waiting for the next operation instruction by each mechanism according to the system instruction;
(10) according to a system instruction, the Z-axis moving manipulator 32 of the pressing mechanism 20 pushes the limiting mould 33 to a specified position, and the limiting mould is matched with the tray mould to realize the limiting of a roller, a sleeve and a gasket, so that the play is prevented during shaft penetrating operation;
(11) the shaft penetrating pushing mechanism 12 pushes a main shaft to penetrate into central holes of the roller, the sleeve and the gasket by an X-direction moving device 36 according to a system instruction;
(12) after the shaft penetrating operation is finished, according to a system instruction, the blocking cylinder is started, the tray mold 18 moves to the shearing and pressing station 5 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(13) the tray mold 18 is conveyed to the shearing and pressing station 5, the blocking cylinder blocks the tray mold, the automatic centering mechanism 41 clamps the main shaft in the corresponding clamping sleeve on the shearing and pressing mechanism mounting frame body 39 according to a system instruction, and then the shearing and pressing mechanism 40 is started to complete the shearing and pressing molding operation;
(14) after the shearing and pressing operation is finished, the shearing and pressing mechanism 40 and the automatic centering mechanism 41 return to the original positions according to the system instruction;
(15) after the shearing and pressing operation is finished, according to a system instruction, the blocking cylinder is started, the tray mold 18 moves to the finished product blanking station 6 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(16) the tray mold 18 is conveyed to a finished product blanking station 6, the tray mold is blocked by a blocking cylinder, the finished product blanking manipulator 15 moves to a specified position according to a system instruction, and the tail end clamping hand 43 clamps a corresponding main shaft;
(17) according to the system instruction, the finished product blanking manipulator 15 grabs the main shaft to move to a specified position, the tail end clamping hand 43 loosens the main shaft, the finished fluency strip falls into a specified finished product bin 16, and the fluency strip assembly operation is completed;
(18) after the finished product is off-line, according to a system instruction, the blocking cylinder is started, the tray mold 18 moves to the tray mold to return to the lifter 17 under the action of the double-speed chain transmission line 9, and meanwhile, the blocking cylinder is restored to the original state;
(19) the pallet mold return elevator 17 transfers the pallet mold 18 from the first layer to the second layer according to the system instructions;
and the whole production line performs circular operation according to the system instruction and the flow.
The utility model discloses create application mode can adjust according to actual conditions to be used for restricting the utility model creation. The technical scheme provided by the utility model is introduced in detail; the description of the present embodiment is only intended to aid in the understanding of the method of the present invention. Application mode can adjust according to actual conditions, be not used for the restriction the utility model discloses.
Claims (11)
1. The utility model provides a fluent strip automatic assembly production line which characterized in that: this production line includes gyro wheel material loading station (1), sleeve pipe material loading station (2), separation blade material loading station (3), wears axle station (4), cuts and presses station (5), finished product unloading station (6), tray mould supplied materials lift host computer (7), doubly fast chain transmission line (9), tray mould and returns lift (17), contains the device that is used for realizing this station operation in each station, the device is installed on the fluent frame according to the station order, wherein:
a roller vibrating screen (8) is arranged in the roller feeding station (1) and is used for feeding the fluent strip rollers and automatically placing the rollers in the tray die (18);
a sleeve vibrating screen (10) is arranged in the sleeve feeding station (2) and is used for feeding smooth strip sleeves and automatically placing the sleeves in a tray die (18);
a baffle vibrating screen (11) is arranged in the baffle feeding station (3) and is used for completing feeding of the fluency strip baffles and realizing automatic placement of the baffles in the tray mold (18);
the shaft penetrating station (4) equipment comprises a shaft penetrating pushing mechanism (12), a single-shaft truss manipulator (13), a main shaft placing device (14) and a pressing mechanism (20), wherein the pressing mechanism (20) is installed on the single-shaft truss manipulator (13) and is used for completing automatic shaft penetrating operation of fluency strips;
a shearing and pressing device (19) is arranged in the shearing and pressing station (5) and is used for completing the shearing and pressing operation of the main shaft of the fluency strip and shearing out a specific outline at the designated positions at the two ends of the shaft so as to prevent parts from falling;
a finished product material box (16) and a finished product blanking manipulator (15) are arranged in the finished product blanking station (6) to realize blanking of finished products assembled by fluency strips;
the tray mould supplied material lifting host (7), the speed multiplying chain transmission line (9) and the tray mould return lifter (17) are mutually matched to form a tray transmission system, so that the transfer of the tray mould (18) among stations and the cyclic utilization of the tray mould (18) are realized.
2. The automated fluent strip assembly line of claim 1, wherein: the speed-doubling chain transmission line (9) is divided into two layers, the upper layer transmission line is used for logistics transfer of the tray mold (18) among stations, and the lower layer transmission line returns the tray mold (18) to the initial station, so that cyclic utilization of the tray mold (18) is realized; the incoming material lifting host (7) and the return lifter (17) of the tray mold are respectively installed at the head end and the tail end of the whole double-speed chain transmission line (9), so that the tray mold (18) is transferred between two layers of transmission lines.
3. The automated fluent strip assembly line of claim 1, wherein: the spindle placing device (14) is used for automatically and orderly placing spindles, the spindle placing device (14) comprises a spindle vibrating screen (21), a separating mechanism (22), a spindle placing device fixing frame body (23) and a reciprocating discharging mechanism (24), and the separating mechanism (22) and the reciprocating discharging mechanism (24) are both arranged on the spindle placing device fixing frame body (23); the main shaft vibrating screen (21) is arranged on the separating mechanism (22).
4. The automated fluent strip assembly line of claim 3, wherein: the separation mechanism (22) comprises a main shaft roller way (25) and a rotary separation mechanism (26), wherein the main shaft roller way (25) and the rotary separation mechanism (26) are both arranged on a main shaft placing device fixing frame body (23); reciprocating discharging mechanism (24) include that the platform (27) is put to the main shaft and push mechanism (28), platform (27) is put to the main shaft and is installed on push mechanism (28), push mechanism (28) are installed on main shaft puts the fixed support body (23) of device.
5. The automated fluent strip assembly line of claim 3, wherein: the main shaft vibrating screen (21) is arranged above the separating mechanism (22) and used for enabling the main shaft to smoothly slide into a track of the separating mechanism (22), and the separating mechanism (22) achieves separation of the orderly main shaft through the rotating separating mechanism (26).
6. The automated fluent strip assembly line of claim 1, wherein: the single-shaft truss manipulator (13) realizes automatic placement of the main shaft between different stations and comprises a manipulator fixing frame body (29), a movable manipulator (30) and a grabbing working head (31), wherein the movable manipulator (30) is vertically arranged on the manipulator fixing frame body (29), the movable manipulator (30) is provided with a vertical rod fixing device, and the vertical rod fixing device moves along two degrees of freedom along the manipulator fixing frame body (29) and a self vertical rod and can realize translation in the X direction and the Z direction; the grabbing working head (31) is arranged at the tail end below the movable manipulator (30), and the grabbing working head (31) is composed of a plurality of groups of parallel cylinder grippers, so that grabbing operation of a plurality of main shafts is realized at one time.
7. The automated fluent strip assembly line of claim 6, wherein: the pressing mechanism (20) is used for limiting the roller, the sleeve and the baffle when the fluency strip penetrates through the spindle to operate and preventing the fluency strip from moving, and comprises a Z-axis moving manipulator (32) and a limiting mould (33), wherein the Z-axis moving manipulator (32) is installed on a manipulator fixing frame body (29) to realize vertical movement in the Z direction; the limiting mould (33) is arranged at the tail end of the Z-axis moving manipulator (32).
8. The automated fluent strip assembly line of claim 6, wherein: the shaft penetrating pushing mechanism (12) is used for realizing shaft penetrating operation of a main shaft and comprises a clamping device (34), a clamping device mounting frame body (35), an X-direction moving device (36) and a shaft penetrating pushing mechanism fixing frame body (37), wherein the number of the clamping devices is the same as that of air cylinder grippers, and the clamping devices are parallelly mounted on the clamping device mounting frame body (35); the clamping device mounting frame body (35) is mounted on the X-direction moving device (36); the X-direction moving device (36) is arranged on a fixed frame body (37) of the shaft penetrating and pushing mechanism.
9. The automated fluent strip assembly line of claim 1, wherein: the shearing and pressing device (19) comprises a shearing and pressing device mounting frame body (38), a shearing and pressing mechanism mounting frame body (39), a shearing and pressing mechanism (40) and an automatic centering mechanism (41), wherein a plurality of sets of shearing and pressing mechanisms (40) are arranged in the shearing and pressing device, each set of the shearing and pressing mechanisms is composed of two sets, and the shearing and pressing mechanisms are symmetrically mounted on the shearing and pressing mechanism mounting frame body (39); the shearing and pressing mechanism mounting frame body (39) is mounted on the automatic centering mechanism (41); the automatic centering mechanism (41) is arranged on the shearing device mounting frame body (38).
10. The automated fluent strip assembly line of claim 9, wherein: the finished product blanking manipulator (15) comprises a moving mechanism (42), a tail end clamping hand (43) and a blanking manipulator supporting frame body (44); wherein the end gripper (43) is mounted on the moving mechanism (42); the two ends of the moving mechanism (42) are installed on the parallel edges of the feeding manipulator support frame body (44), the parallel edges of the feeding manipulator support frame body (44) provide Y-direction linear motion, the moving mechanism (42) is provided with a vertical track and a horizontal track, X-direction linear motion and z-direction linear motion are provided, and the tail end gripper (43) performs three-way linear motion.
11. The automated fluent strip assembly line of claim 1, wherein: the automatic assembly production line for the fluency strips comprises a master control system and equipment control systems, wherein each equipment control system is provided with an independent control device to realize automatic control of the equipment, each equipment control device is also provided with a wireless communication module, and the overall control of the system is realized through communication between each equipment and the master control system.
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| CN201921753272.3U CN212526715U (en) | 2019-10-18 | 2019-10-18 | Automatic assembly production line for fluency strips |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802381A (en) * | 2019-10-18 | 2020-02-18 | 江苏金陵智造研究院有限公司 | Automatic assembly production line for fluency strips and operation method thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110802381A (en) * | 2019-10-18 | 2020-02-18 | 江苏金陵智造研究院有限公司 | Automatic assembly production line for fluency strips and operation method thereof |
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