CN102431849A - Spooling transport vehicle and automatic spindle conveying system and method - Google Patents
Spooling transport vehicle and automatic spindle conveying system and method Download PDFInfo
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- CN102431849A CN102431849A CN2011103044031A CN201110304403A CN102431849A CN 102431849 A CN102431849 A CN 102431849A CN 2011103044031 A CN2011103044031 A CN 2011103044031A CN 201110304403 A CN201110304403 A CN 201110304403A CN 102431849 A CN102431849 A CN 102431849A
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Abstract
The invention discloses a spooling transport vehicle, an automatic spindle conveying system and an automatic spindle conveying method, belonging to the technical field of chemical fiber production. The automatic spindle conveying system is arranged between a winding machine and a special yarn vehicle, is used for taking down formed spindle from the winding machine and hanging the formed spindle on the special yarn vehicle, and comprises a temporary storage rotary table, a manipulator, the spooling transport vehicle and a control module, wherein the temporary storage rotary table is used for temporarily storing the formed spindle and corresponds to the manipulator, the manipulator is used for hanging the spindle stored on the temporary storage rotary table on the special yarn vehicle, the spooling transport vehicle runs between the winding machine and the temporary storage rotary table, and the control module is in communication connection with the temporary storage rotary table, the manipulator, the spooling transport vehicle and the winding machine respectively. With the arrangement of the spooling transport vehicle, a large amount of labor is replaced, the labor intensity of workers is greatly reduced, the management cost is reduced, and the probability of polluting and damaging the spindle is reduced.
Description
Technical field
The present invention relates to a kind of equipment, system and method for carrying the moulding spindle, specifically, relate to the spindle of moulding is taken off winder transport carriage, automatic conveying system and the automatic transport method that is suspended on the special-purpose charka from up-coiler.
Background technology
Chemical fiber (abbreviation chemical fibre) is huge as the extremely wide consumption of basic raw material purposes in daily productive life, and the chemical fibre manufacturing enterprise of China is also a lot, is that artificial spindle with moulding is suspended on the special-purpose charka yet the production technology of domestic chemical fibre rests on the complete manual production pattern of transporting basically; Shift special-purpose charka onto surveyed area again; Along with the increase day by day of chemical fibre output, this total man worker's production model is difficult to keep down, because the chemical fibre production industry mainly concentrates on the area, Jiangsu and Zhejiang Provinces; The recruitment demands a large amount of as labour concentrated industry are not being met; With coastal certain the chemical fibre production base of China is example, needs male worker 800 people according to the production requirement assembly room, because the coastland labour power was very in short supply in recent years; Only recruit people more than 400 in two months, can't satisfy the demand of 18 manufacturing lines at all.The big oil smoke of spindle shaping area noise degree of reviewing high workload environment is extremely abominable in addition; Producers need all weather operation at shaping area, and are very serious to the human body infringement, and working strength of workers is also very huge; According to common 100DFDY product is that each workman's per tour of example needs a dead lift silk handle 4-5 ton; Labour intensity well imagines, in the process of a dead lift in case the end face that touches spindle degradation very easily causes economic loss.Because the relation of labour intensity, the spindle shaping area is basic be the male worker entirely, and difficulty is very big on production control, and mostly the workman be the youngster about 20 years old, for above-mentioned reasons personnel flow also very huge, also very inconvenient for management.
To above-mentioned situation; Be necessary to develop a kind of equipment and system that can realize the chemical fibre industry spindle in fact by shaping area automatic transport to quality inspection district; When significantly substituting manpower, to greatly reduce working strength of workers, reduce handling cost, reduce the probability that spindle is contaminated and damage.
Summary of the invention
Technical matters to be solved by this invention is by manual work the spindle of moulding to be suspended to a series of problems that special-purpose charka brings to chemical fibre manufacturing enterprise, and a kind of winder transport carriage is provided.
In order to solve the problems of the technologies described above; Winder transport carriage provided by the invention; Comprise car body, ground-engaging element, station slide unit, winder bearing rod and winder propulsive mechanism, ground-engaging element comprises that the road wheel that is arranged on the car body bottom reaches and road wheel bonded assembly traction drive part; The station slide unit is connected with a slide unit actuator so that the relative car body of station slide unit slides; The winder bearing rod is captiveed joint with the station slide unit; The winder propulsive mechanism comprises push pedal and is connected with push pedal to drive the push pedal actuator that the relative winder bearing rod of push pedal seesaws.
Above-mentioned winder transport carriage, wherein, said car body is provided with first guide rail, and said slide unit actuator drives said station slide unit through rack-and-pinion and slides along said first guide rail.
Above-mentioned winder transport carriage, wherein, said car body is provided with second guide rail, and said push pedal actuator slides along said second guide rail through drive lead screw and the moving said push pedal of driving wire master tape.
Above-mentioned winder transport carriage, wherein, said station slide unit is two, the corresponding said slide unit actuator of each station slide unit.
Above-mentioned winder transport carriage, wherein, each station slide unit below connects two said winder bearing rods.
Above-mentioned winder transport carriage wherein, is provided with a said push pedal between two said winder bearing rods, so that the corresponding push pedal of each station slide unit.
Further, the present invention provides a kind of spindle automatic conveying system, is arranged between up-coiler and the special-purpose charka, the spindle of moulding is taken off from up-coiler be suspended on the special-purpose charka, it comprise temporary moulding spindle and with the cooresponding temporary rotary table of said manipulator; The spindle of depositing on the said temporary rotary table is suspended to the manipulator on the said special-purpose charka; Above-mentioned winder transport carriage, said winder transport carriage run between said up-coiler and the said temporary rotary table; And a control module, said control module and said temporary rotary table, manipulator, winder transport carriage and said up-coiler communication respectively are connected.
Above-mentioned spindle automatic conveying system; Wherein, Said temporary rotary table comprises rotary table and the temporary bearing rod that is arranged on the temporary moulding spindle on the rotary table, and said rotary table is connected with the single-revolution actuator, and said revolution actuator is connected with said control module communication so that said rotary table is positioned at a primary importance or a second place; Said rotary table is when said primary importance; Said temporary bearing rod docks with said winder transport carriage, and said rotary table is when the said second place, and said temporary bearing rod is corresponding with said manipulator.
Further, the present invention provides and adopts above-mentioned delivery system that spindle is carried out the method for automatic transport, comprises the steps:
S100 judges whether be rolled up spindle on the up-coiler, if carry out step S200;
S200, winder transport carriage run to and the up-coiler docking location, and the winder bearing rod is accepted the moulding spindle on the up-coiler;
S300, the winder transport carriage is delivered to temporary rotary table with the moulding spindle;
S400 judges on the temporary rotary table whether be filled with spindle, if not, carry out S200, if carry out step S500;
S500, temporary rotary table return back to and the cooresponding position of special-purpose charka;
S600, manipulator will keep in moulding spindle on the rotary table and take off and be suspended on the special-purpose charka.
Above-mentioned method wherein, before said step S100, comprises a plurality of up-coilers is carried out the station numbering, and the cooresponding station numbering of each up-coiler is stored to the control module step.
Above-mentioned method wherein, in said step S100, comprises the station step of the up-coiler of confirming to be rolled up spindle.
Above-mentioned method wherein, in said step S200, comprises the number step of judging the winder transport carriage, if the number of winder transport carriage is one, this winder transport carriage runs to and the up-coiler docking location; If the number of winder transport carriage is a plurality of, run to and this up-coiler docking location from the said nearest winder transport carriage of up-coiler that is rolled up spindle.
Beneficial functional of the present invention is, through the setting of winder transport carriage, when significantly substituting manpower, greatly reduces working strength of workers, reduced handling cost, reduced spindle contaminated with the probability that damages.
Describe the present invention below in conjunction with accompanying drawing and specific embodiment, but not as to qualification of the present invention.
Description of drawings
Fig. 1 is the front view of winder transport carriage of the present invention;
Fig. 2 is the birds-eye view of winder transport carriage of the present invention;
Fig. 3 is the A-A cutaway view among Fig. 1;
Fig. 4 is the B-B cutaway view among Fig. 1;
Fig. 5 is the C-C cutaway view among Fig. 1;
Fig. 6 is the structural representation of spindle automatic conveying system of the present invention;
Fig. 7 is the control principle block diagram of spindle automatic conveying system of the present invention;
Fig. 8 is the diagram of circuit of spindle automatic transport method of the present invention;
Fig. 9 is the diagram of circuit of the step S300 among Fig. 8.
Wherein, Reference numeral
100-winder transport carriage
The 101-car body
1011-first guide rail
1012-second guide rail
The 102-ground-engaging element
The 10211-driving wheel
The 10212-flower wheel
1023-live axle parts
1031A, 1031B-station slide unit
1032A, 1032B-slide unit actuator
1033,1033A, 1033B-winder bearing rod
The 1034-rack-and-pinion
104A, 104B-winder propulsive mechanism
The 1041B-push pedal
1042A, 1042B-push pedal actuator
The 1043B-drive lead screw
1044B-transmission screw
200-keeps in rotary table
The 201-rotary table
202-keeps in bearing rod
The 300-manipulator
The 400-control module
The 500-up-coiler
The special-purpose charka of 600-
The 700-guide rail of walking
S100～S600-step
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment technical scheme of the present invention being carried out detailed description, further understanding the object of the invention, scheme and effect, but is not the restriction as accompanying claims protection domain of the present invention.
Spindle automatic conveying system of the present invention is a kind of full automaticity, alternative fully artificial automatic system; Be intended to realize that the chemical fibre industry spindle is by the automatic transport of shaping area to the quality inspection district; When significantly reducing manpower requirement and reducing working strength of workers, reduce the probability that spindle is contaminated and damage.
Consult Fig. 6 and Fig. 7; As shown in the figure; Spindle automatic conveying system of the present invention is arranged between up-coiler 500 and the special-purpose charka 600, is used for spindle with moulding and takes off from up-coiler 500 and be suspended to special-purpose charka 600, and up-coiler 500 is arranged at shaping area; Special-purpose charka 600 is arranged at the quality inspection district, is provided with walking guide rail 700 between shaping area and the quality inspection district.The spindle automatic conveying system comprises winder transport carriage 100, temporary rotary table 200, manipulator 300 and control module 400, and temporary rotary table 200 is used for temporary moulding spindle and corresponding with manipulator 300; Manipulator 300 is used for the spindle of depositing on the temporary rotary table 200 is suspended on the special-purpose charka 600; Winder transport carriage 100 follows away guide rail 700 and runs between up-coiler 500 and the temporary rotary table 200; Control module 400 and temporary rotary table 200, manipulator 300, winder transport carriage 100 and up-coiler 500 communications respectively are connected.
Consult Fig. 1 to Fig. 5, the winder transport carriage 100 that present embodiment provides has double, and it comprises car body 101, ground-engaging element 102, station slide unit 1031A, 1031B, winder bearing rod 1033 and winder propulsive mechanism 104A, 104B.
Further consult Fig. 5; Ground-engaging element 102 comprises the road wheel that is arranged on car body 101 bottoms; Road wheel comprises driving wheel 10211 and flower wheel 10212, and driving wheel 10211 is connected with traction drive part 1022 through live axle parts 1023, and this traction drive part 1022 can adopt motor; Under the drive of this motor, can make whole winder transport carriage 100 follow away guide rail 700 motions.
Structure on two stations is identical; Below be that example is introduced the annexation of station slide unit and winder bearing rod with a station wherein; Consult Fig. 3; Station slide unit 1031B is connected with slide unit actuator 1032B so that the relative car body 101 of station slide unit 1031B slides, and winder bearing rod 1033 is captiveed joint with station slide unit 1031B so that winder bearing rod 1033 moves with station slide unit 1031B, wherein; Car body 101 is provided with first guide rail 1011; Slide unit actuator 1032B drives station slide unit 1031B through rack-and-pinion 1034 and slides along first guide rail 1011, and station slide unit 1031B below connects two winder bearing rod 1033A, 1033B, and these two winder bearing rod 1033A, 1033B are used to accept the moulding spindle on the up-coiler 500.Need to prove that slide unit actuator 1032 is not limited to rack-and-pinion with the transmission of station slide unit 1031B.
Structure on two stations is identical; Below be that example is introduced the winder propulsive mechanism with a station wherein; Consult Fig. 4; Winder propulsive mechanism 104B comprises that push pedal 1041B drives the push pedal actuator 1042B that the relative winder bearing rod 1033 of this push pedal 1041B seesaws with being connected with push pedal 1041B, and car body 101 is provided with second guide rail 1012, and push pedal actuator 1042B drives push pedal 1041B through drive lead screw 1043B and transmission screw 1044B and slides along second guide rail 1012.Need to prove that the transmission of push pedal actuator 1042B and push pedal 1041B is not limited to drive lead screw and transmission screw.
Further consult Fig. 1 and Fig. 2, the corresponding slide unit actuator of station slide unit 1031A 1032A, the corresponding slide unit actuator of station slide unit 1031B 1032B; So that the corresponding slide unit actuator of each station slide unit; Each station slide unit below connects two winder bearing rod 1033A, 1033B, is example with a station wherein still, between two winder bearing rod 1033A, the 1033B push pedal 1041B is set; Like this, the corresponding push pedal of each station slide unit.
Consult Fig. 6 once more; Temporary rotary table 200 comprises rotary table 201 and the temporary bearing rod 202 that is arranged on the temporary moulding spindle on the rotary table 201; Rotary table 201 is connected (the revolution actuator is not shown in the drawings) with the single-revolution actuator; This revolution actuator is connected with control module 400 communications so that rotary table 201 is arranged in a primary importance (solid line position of figure) or a second place (dotted line position of figure) under control module 400 controls, and rotary table 201 is when primary importance, and temporary bearing rod 202 docks with winder transport carriage 100; Rotary table 201 is when the second place, and temporary bearing rod 202 is corresponding with manipulator 300.The temporary rotary table 200 that provides among Fig. 6 is two; The corresponding manipulator 300 of each temporary rotary table; Two temporary rotary tables lay respectively at the both sides of walking guide rail 700, and in actual use, being provided with of temporary rotary table 200 can increase according to user's needs or reduce.
Because manipulator 300 belongs to the prior art category, do not give unnecessary details with regard to it not being done more at this.
S100 judges whether be rolled up spindle on the up-coiler 500, if carry out step S200;
S200, winder transport carriage 100 run to and up-coiler 500 docking locations, and the winder bearing rod is accepted the moulding spindle on the up-coiler;
S300, winder transport carriage 100 is delivered to temporary rotary table 200 with the moulding spindle;
S400 judges on the temporary rotary table 200 whether be filled with spindle, if not, carry out S200, if carry out step S500;
S500, temporary rotary table 200 returns back to and special-purpose charka 600 cooresponding positions;
S600, manipulator 300 will keep in moulding spindle on the rotary table 200 and take off and be suspended on the special-purpose charka 600.
Wherein, before said step S100, comprise a plurality of up-coilers are carried out the station numbering, and the cooresponding station numbering of each up-coiler is stored to the control module step.
In said step S100, comprise the station step of the up-coiler of confirming to be rolled up spindle.
In said step S200, comprise the number step of judging the winder transport carriage, if the number of winder transport carriage is one, this winder transport carriage runs to and the up-coiler docking location; If the number of winder transport carriage is a plurality of, run to and this up-coiler docking location from the said nearest winder transport carriage of up-coiler that is rolled up spindle.
Specifically, be example with the spindle automatic conveying system among Fig. 6, winder transport carriage workflow is: after the separate unit up-coiler 500 of shaping area is rolled up spindle; Sending spindle by up-coiler to control module 400 can the entrucking signal, and control module 400 sends instruction for winder transport carriage 100 according to principle or successively nearby, and the winder transport carriage runs to the up-coiler position of appointment on request; The winder bearing rod stretches out, and sends signal in place to up-coiler simultaneously, and up-coiler will be put in order the group spindle and release automatically; Send the completion signal for after putting in place control module 400; The winder bearing rod of winder transport carriage 100 is regained, and sends for up-coiler 500 and meet and send off the completion signal, and winder transport carriage 100 is accomplished and once unloaded an operation; After treating that 4 winder bearing rods are all filled spindle on the winder transport carriage, winder transport carriage 100 runs to the Distribution Area.Winder transport carriage 100 is filled spindle to the Distribution Area, and the Distribution Area is placed two temporary rotary tables 200 altogether, when temporary rotary table 200 is had vacant position; Winder transport carriage 100 stops stopping to unloading rotary table 200 places that have vacant position; The winder propulsive mechanism is shifted the whole group of spindle on the temporary bearing rod onto, and after operation was accomplished, the winder transport carriage descended subjob; Temporary rotary table 200 returns automatically and turn 90 degrees the position, is in manipulator 300 seized conditions spindle is installed on the special-purpose charka 600.
Certainly; The present invention also can have other various embodiments; Under the situation that does not deviate from spirit of the present invention and essence thereof; Those of ordinary skill in the art work as can make various corresponding changes and distortion according to the present invention, but these corresponding changes and distortion all should belong to the protection domain of the appended claim of the present invention.
Claims (12)
1. a winder transport carriage is characterized in that, comprises
Car body;
Ground-engaging element comprises that the road wheel that is arranged on said car body bottom reaches and said road wheel bonded assembly traction drive part;
The station slide unit that said relatively car body slides, said station slide unit is connected with a slide unit actuator;
The winder bearing rod of captiveing joint with said station slide unit; And
The winder propulsive mechanism comprises that push pedal drives the push pedal actuator that the said relatively winder bearing rod of said push pedal seesaws with being connected with said push pedal.
2. winder transport carriage according to claim 1 is characterized in that said car body is provided with first guide rail, and said slide unit actuator drives said station slide unit through rack-and-pinion and slides along said first guide rail.
3. winder transport carriage according to claim 1 and 2 is characterized in that said car body is provided with second guide rail, and said push pedal actuator slides along said second guide rail through drive lead screw and the moving said push pedal of driving wire master tape.
4. winder transport carriage according to claim 3 is characterized in that, said station slide unit is two, the corresponding said slide unit actuator of each station slide unit.
5. winder transport carriage according to claim 4 is characterized in that, each station slide unit below connects two said winder bearing rods.
6. winder transport carriage according to claim 5 is characterized in that, between two said winder bearing rods a said push pedal is set, so that the corresponding push pedal of each station slide unit.
7. a spindle automatic conveying system is arranged between up-coiler and the special-purpose charka, the spindle of moulding is taken off from up-coiler be suspended on the special-purpose charka, it is characterized in that, comprises
Temporary moulding spindle and with the cooresponding temporary rotary table of said manipulator;
The spindle of depositing on the said temporary rotary table is suspended to the manipulator on the said special-purpose charka;
Any described winder transport carriage among the claim 1-6, said winder transport carriage runs between said up-coiler and the said temporary rotary table; And
One control module, said control module is connected with said temporary rotary table, manipulator, winder transport carriage and the communication of said up-coiler difference.
8. spindle automatic conveying system according to claim 7; It is characterized in that; Said temporary rotary table comprises rotary table and the temporary bearing rod that is arranged on the temporary moulding spindle on the rotary table, and said rotary table is connected with the single-revolution actuator, and said revolution actuator is connected with said control module communication so that said rotary table is positioned at a primary importance or a second place; Said rotary table is when said primary importance; Said temporary bearing rod docks with said winder transport carriage, and said rotary table is when the said second place, and said temporary bearing rod is corresponding with said manipulator.
9. adopt the described delivery system of claim 7 that spindle is carried out the method for automatic transport, it is characterized in that, comprise the steps:
S100 judges whether be rolled up spindle on the up-coiler, if carry out step S200;
S200, winder transport carriage run to and the up-coiler docking location, and the winder bearing rod is accepted the moulding spindle on the up-coiler;
S300, the winder transport carriage is delivered to temporary rotary table with the moulding spindle;
S400 judges on the temporary rotary table whether be filled with spindle, if not, carry out S200, if carry out step S500;
S500, temporary rotary table return back to and the cooresponding position of special-purpose charka;
S600, manipulator will keep in moulding spindle on the rotary table and take off and be suspended on the special-purpose charka.
10. method according to claim 9 is characterized in that, before said step S100, comprises a plurality of up-coilers are carried out the station numbering, and the cooresponding station numbering of each up-coiler is stored to the control module step.
11. method according to claim 10 is characterized in that, in said step S100, comprises the station step of the up-coiler of confirming to be rolled up spindle.
12. method according to claim 11 is characterized in that, in said step S200, comprises the number step of judging the winder transport carriage, if the number of winder transport carriage is one, this winder transport carriage runs to and the up-coiler docking location; If the number of winder transport carriage is a plurality of, run to and this up-coiler docking location from the said nearest winder transport carriage of up-coiler that is rolled up spindle.
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| CN 201110304403 CN102431849B (en) | 2011-10-10 | 2011-10-10 | Spooling transport vehicle and automatic spindle conveying system and method |
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|---|---|---|---|
| CN 201110304403 CN102431849B (en) | 2011-10-10 | 2011-10-10 | Spooling transport vehicle and automatic spindle conveying system and method |
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| CN102431849B CN102431849B (en) | 2013-12-18 |
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