CN107834343A - A kind of 5 terminal earphone base connectors assemble detection device and process automatically - Google Patents
A kind of 5 terminal earphone base connectors assemble detection device and process automatically Download PDFInfo
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- CN107834343A CN107834343A CN201710893246.XA CN201710893246A CN107834343A CN 107834343 A CN107834343 A CN 107834343A CN 201710893246 A CN201710893246 A CN 201710893246A CN 107834343 A CN107834343 A CN 107834343A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
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Abstract
The present invention relates to a kind of 5 terminal earphone base connectors to assemble detection device automatically, including spigot sub-component, the second vertical fast spigot sub-component, vertical removal waste material component, preceding component, rear transfer assembly, the fast spigot sub-component of first level, the first level of overturning remove waste material component, the second horizontal fast spigot sub-component, the second level removal waste material component, the 3rd horizontal fast spigot sub-component, the 3rd horizontal removal waste material component, afterwards upset component and detection components soon vertically for main body loading assemblies, preceding transfer assembly, first.Present invention also offers a kind of process of automatic assembling detection, can be by main body feeding, fast insertion terminal, remove waste material and the multiple processes of finished product detection are integrated on a production line, automatic quick assembling and detection can be carried out to earphone base connector, efficiency is improved, reduces the generation of security incident, operating personnel are freed from danger, dullness, heavy manual labor, cost of labor is effectively reduced, and improves production efficiency.
Description
Technical field
The present invention relates to mechanized equipment field, more particularly to a kind of 5 terminal earphone base connectors to assemble detection device automatically
And process.
Background technology
With the popularity rate more and more higher of mobile phone, more and more higher is required for the quality and quantity of mobile phone parts.Earphone
Base connector is as one of mobile phone parts, existing man-made assembly detection mode completely or the life of semi-automatic assembling detection mode
Production efficiency is low, and product qualification rate is not high, causes product cost high, competitiveness is small, can not meet the market demand.For this
Present situation can carry out automatic quick assembling detection, to improve effect, it is necessary to design a kind of automatic assembly equipment to earphone base connector
Rate, reduce the generation of security incident.
The content of the invention
To solve existing technical problem, detection is assembled automatically the invention provides a kind of 5 terminal earphone base connectors and is set
Standby and process.
The particular content of the present invention is as follows：A kind of 5 terminal earphone base connectors assemble on detection device, including main body automatically
Expect component, preceding transfer assembly, the first vertical fast spigot sub-component, the second vertical fast spigot sub-component, it is vertical remove waste material component,
It is fast slotting that preceding upset component, rear transfer assembly, the fast spigot sub-component of first level, first level remove waste material component, the second level
Terminal assemblies, second it is horizontal remove waste material component, the 3rd horizontal fast spigot sub-component, the 3rd it is horizontal remove waste material component, after turn over
Turn component and detection components；Main body loading assemblies side is connected with preceding transfer assembly, opposite side successively with the first vertical fast spigot
Sub-component, the second vertical fast spigot sub-component, the vertical waste material component that removes are connected with preceding upset component, preceding upset component and first
Horizontal fast spigot sub-component is connected, and the fast spigot sub-component side of first level removes waste material component, second with first level successively
Horizontal fast spigot sub-component, the second horizontal waste material component that removes are connected with rear upset component, opposite side be followed successively by rear transfer assembly,
3rd horizontal fast spigot sub-component and the 3rd horizontal removal waste material component, the rear component that overturns are connected with detection components.The present invention's
Production object is main body and five terminals, and equipment of the invention can make earphone base according to feeding, assembling, detection, the work packed
Skill flow carries out technique packaging.
Further, the main body loading assemblies include the first cylinder, cutting by ejector pin, the first rail plate, straight-line oscillation
Device, feeding track；Feeding track is arranged on above first straight line vibrator, and the first cylinder promotes cutting by ejector pin to be slided first and led
Moved in rail, the first rail plate is connected with feeding track tail end.Main body is arranged by vibrating disk and is sent on linear vibrator
Feeding track, when in the cutting groove of continuously arranged bulk motion to cutting by ejector pin, cutting by ejector pin is promoted the by the first cylinder
Moved in one rail plate, from continuously arranged main body interval pushes a pawl to the first feeding claw of preceding transfer assembly.
Further, the preceding transfer assembly is sent including the second rail plate, the 3rd rail plate, the second cylinder, first
Expect pawl, assembling runner, adaptor, the 3rd cylinder, the first compact heap, the second compact heap, floating junction, the first cylinder pedestal, the
Four cylinders, the 3rd compact heap, the 4th compact heap, pedestal, spring, compressor arm and the 4th rail plate；The cylinder rod of second cylinder
Fixed with the 4th rail plate, the 4th rail plate can the horizontal movement on the second rail plate；3rd cylinder and the 3rd slides
Guide rail is fixedly connected, and the first bridgeware is fixed on the cylinder rod of the 3rd cylinder, and the first bridgeware is consolidated with the 3rd rail plate
Fixed connection, the 3rd rail plate can move on the 4th rail plate；3rd rail plate is fixedly connected with the first feeding claw；；
Between pedestal and compressor arm, compressor arm can move up and down spring in the corresponding chute of assembling runner；First cylinder pedestal with
Assembling runner is fixedly connected, and the second compact heap can move up and down in the corresponding chute of assembling runner.
Main body is by main body loading assemblies intermittent delivery to assembling runner, by the first feeding claw shuttling movement, driving
Main body interval moves a segment distance to assembly orientation, often moves to a position, the spring compression machine or cylinder pressure of correspondence position
Tight mechanism pushes down main body, ensures that body position is constant.Main body under 4th compact heap is complete by the first vertical fast spigot sub-component
Into the inserting process of forth terminal.Workpiece under 4th compact heap completes the 5th terminal by the second vertical fast spigot sub-component
Insert process.Workpiece under first compact heap and the second compact heap is removed the tail end for inserting terminal by removing waste material component vertically
Fall.
Further, before the described first vertical fast spigot sub-component is arranged at the 4th compact heap of transfer assembly, and the
Before two vertical fast spigot sub-components are arranged at the 3rd compact heap of transfer assembly；The fast spigot sub-component of first level turns after being located at
Move at the first cylinder pressing mechanism of component, the second horizontal fast spigot sub-component is located at the second cylinder-pressing machine of rear transfer assembly
At structure, the 3rd horizontal fast spigot sub-component is located at the 3rd cylinder pressing mechanism of rear transfer assembly, the fast insertion terminal of first level
Component, the second horizontal fast spigot sub-component and the 3rd horizontal fast spigot sub-component erect with the first vertical fast spigot sub-component, second
Direct express spigot sub-component composition is identical, and layout is mutually perpendicular to.
By double ratchet interval feedings, the 5th cylinder drives plane cam pushrod movement, end is completed by roller follower
Sub- braid is cut, and the 6th cylinder and the 7th cylinder act respectively, and the clamping, preceding slotting, release, time original position for completing terminal are a series of
Process.
Further, the vertical waste material component that removes is led including the 8th cylinder, cylinder block, the second slide plate, vertical sliding
Rail, first level line slideway, the first sliding block, waste channel, first remove block, connecting plate, bearing roller, rotating disk, motor
Seat and the first motor；The cylinder rod of 8th cylinder and the second slide plate Profile Connection；First level line slideway is consolidated with the second slide plate
Fixed connection, the second slide plate can be vertically movable in vertical sliding guide rail, and the first motor is fixedly connected with motor cabinet, and motor cabinet is fixed
It is connected on the second slide plate, rotating disk is fixedly and coaxially connected in the rotary shaft of the first motor, and bearing roller is fixedly connected on rotation
On rotating disk, first level line slideway is fixed on the second slide plate, and the first sliding block horizontal on first level line slideway can be transported
Dynamic, connecting plate and the first sliding block are fixedly connected, and the first removal block is fixed on connecting plate.In the first compact heap of preceding transfer assembly
The process that the lower section of sum is removed terminal waste.When workpiece reach specified location when, the 8th cylinder promote first remove block to
Lower motion makes two terminal wastes of relevant position be respectively between two grooves of the first removal block close to workpiece, and then first
Motor driven rotates disc spins, makes the first removal block fast along first level line slideway under the drive of contiguous block and the first sliding block
Speed moves back and forth repeatedly, terminal waste is come off by repeatedly bending terminal, the waste material fallen into by waste channel below pedestal
In box.
Further, first level removes waste material component, the second horizontal removal waste material component and the 3rd horizontal removal waste material
The composition of component is identical with vertical removal waste material component, and the second cam slide is led by first straight line ball bearing along two first
Moved to bar, the second removal block is fixedly connected with the second cam slide.Therefore when the second motor rotates, second removes block can be
The guide rod of drive lower edge first of second cam slide moves back and forth, and repeatedly bending terminal makes waste material come off.
Further, the preceding upset component includes the first roller, pin, the first cam slide, the 5th rail plate, the 9th
Cylinder, first support, the first turning rod, the first spring compression mechanism, second support, the first push rod, the tenth cylinder；9th cylinder
It is fixed in first support, the tenth cylinder is fixed on the secondary support bracket；The cylinder rod-type face of first cam slide and the 9th cylinder
Connection, the 5th rail plate are fixed in first support, and the first cam slide can be vertically movable in the 5th rail plate；The
One turning rod is rotated centered on pin；Upset component is identical with preceding upset component composition after described, and layout is orthogonal.
By the interval feeding of the first feeding claw of preceding transfer assembly, the workpiece positioned at assembling runner least significant end is continuously arranged again
Row, the first feeding claw once, just promote a workpiece in the groove of the first turning rod per shuttling movement.First spring compression mechanism
Ensure that the location of workpiece is constant.9th cylinder promotes the motion of the first cam slide, by first the first turning rod of roller around pin
It is rotated by 90 °, workpiece is reached vertical position from shown position.Then the tenth cylinder drives the first push rod by the first turning rod groove
Interior workpiece is pushed in rear transfer assembly, carries out follow-up assembling procedure.17th cylinder drives the second turning rod to rotate 90
Degree, detection is delivered to by 90 degree of the workpiece turning of rear transfer assembly end, then by the 3rd push rod on the 18th cylinder by workpiece
On the detection fixture of component, detection and packaging process after carrying out.
Further, the rear transfer assembly includes the second horizontal linear guide rail, cross sliding clock, the 11st cylinder, the tenth
Two cylinders, second spring hold-down mechanism, the second cylinder pedestal, the 13rd cylinder, the 14th cylinder, the 15th cylinder, the 16th
Cylinder, first compression pawl, pressing plate, second compression pawl, pawl, the second feeding claw, the second push rod, the second roller, the second bridgeware,
Upright slide block, vertical straight line guide rail, push pedal；The cylinder rod of 11st cylinder and the second push rod Profile Connection, the second bridgeware and
Connected between second push rod with the second roller, ensure that their horizontal directions are synchronized with the movement, the second bridgeware is consolidated with the second feeding claw
Fixed connection, the second horizontal linear guide rail are fixed on the second feeding claw, and the second horizontal linear guide rail can make water in cross sliding clock
Square to motion；The cylinder rod of 16th cylinder and push pedal Profile Connection, push pedal, upright slide block and cross sliding clock are fixedly connected on
Together, upright slide block can move along vertical straight line guide rail as vertical direction.
First cylinder pedestal is fixedly connected with assembling runner, and pressing plate is fixedly connected with the cylinder rod of the 13rd cylinder, pressing plate
And it is fixedly connected with the second compression pawl, when the 13rd cylinder stretches out, the second compression pawl is downward in the corresponding chute of assembling runner
Move, workpiece pressing, the second compression pawl can disposably compress multiple workpiece herein.11st cylinder can drive the second feeding
Pawl is making horizontal motion along rail plate pair, and it is vertical that the 15th cylinder and the 16th cylinder can drive the second feeding claw to make
Move in direction so that the second feeding claw can complete the shuttling movement of workpiece.Feeding claw, cylinder pressing mechanism and spring compression mechanism
Mating band is started building part intermittent movement.Compress the workpiece compressed at pawl and the first terminal is completed by the fast spigot sub-component of first level
Process is inserted, the removal of waste material component progress waste material is then removed by first level；The workpiece compressed at second compression pawl leads to
The inserting process that the second horizontal fast spigot sub-component completes Second terminal is crossed, is then carried out by the second horizontal waste material component that removes
The removal of waste material；First compresses the inserting work that the workpiece compressed at pawl completes third terminal by the 3rd horizontal fast spigot sub-component
Sequence, then pass through the 3rd horizontal removal for removing waste material component and carrying out waste material.
Further, the vision-based detection components include disc cam, sucker fixed seat, first camera, the 19th
Cylinder, the 4th push rod, the 20th cylinder, second camera, the 21st cylinder, transfer station, the second sliding block, second straight line ball axle
Hold, the second guide rod, the first detection fixture, the second detection fixture, the first transferring clamp, the second transferring clamp, the 3rd transfer folder
Tool and waste product box；Sucker fixed seat is provided with a different in nature sucker, and the 19th cylinder drives the 4th push rod to stretch out and covers work during absorption
The workpiece of rear upset component is transferred to the second transferring clamp, the first transferring clamp, the by part, sucker successively from the 3rd transferring clamp
Two detection fixtures, the first detection fixture and transferring clamp, second camera, first camera detect to workpiece, and workpiece conforms to
It is transferred to when asking by sucker in braid and carries out tape package, otherwise the 19th cylinders retract, second straight line ball bearing causes solid
The monitor station being scheduled on the second sliding block is retracted along the second guide rod, the unqualified workpiece of the 6th sucker gripping is fallen into waste product box
In.
It is secondary to be oriented to the straight ball-guide of square crossing arrangement using disc cam and roller follower, make sucker
Fixed seat is moved, and six different in nature suckers draw the workpiece of correspondence position simultaneously：First sucker is by from the rear work for overturning component
Part is transferred on the second transferring clamp from the 3rd transferring clamp, and herein, before sucker is drawn, the 19th cylinder drives the 4th to push away
Bar, which stretches out, covers workpiece, prevents workpiece from being dropped because transfer velocity is too fast；Second corresponding to second sucker and the 3rd sucker
Transferring clamp and the first transferring clamp play a part of crossover position, do not do any detection work；3rd sucker by workpiece from
First transferring clamp is transferred on the second detection fixture, checks whether pin distance meets the requirements using second camera；4th
Workpiece is transferred on the first detection fixture by sucker from the second detection fixture, and pin coplanarity is checked using first camera；5th
Workpiece is transferred on transferring clamp by individual sucker from the first detection fixture；Workpiece is transferred to volume by the 6th sucker from transferring clamp
On banding packing machine, only when vision-based detection all meets the requirements, it is enterprising that a workpiece could be transferred to braid by the 6th sucker
Row tape package.Otherwise, the 19th cylinders retract, the detection for be fixed on the second sliding block using second straight line ball bearing
Platform is retracted along the second guide rod, the unqualified workpiece of the 6th sucker gripping is fallen into waste product box.
Present invention also offers a kind of assemble method of 5 terminal earphone base connector, comprise the following steps：(1) in main body
Transfer inter-module before workpiece feeding to assembling runner (2) is had a rest and shifts workpiece by material component, completes forth terminal and the 5th terminal is inserted
Dress, while the preceding upset component of end waste material (3) for removing forth terminal and the 5th terminal is turned over after turning 90 degrees and shifting workpiece (4)
Transfer assembly interval transfer workpiece, completes the first terminal inserting, and the end waste material for inserting the first terminal then is removed into (5) turns afterwards
Component interval transfer workpiece is moved, completes Second terminal inserting, the end waste material for inserting Second terminal then is removed into (6) shifts afterwards
Component interval transfer workpiece, completes third terminal inserting, the end waste material for inserting third terminal then is removed into (7) upset group afterwards
Part, which turns over, turn 90 degrees and shifts workpiece (8) detection and packaging.
Beneficial effects of the present invention：The automatic assembling detection device and process of the present invention, can be by main body feeding, fast
Insertion terminal, removes waste material and the multiple processes of finished product detection are integrated on a production line, and earphone base connector can be carried out
Automatic quick assembling and detection, improve efficiency, reduce the generation of security incident, by operating personnel from danger, dullness, heavy
Freed in manual labor, effectively reduce cost of labor, and improve production efficiency.
Brief description of the drawings
The embodiment of the present invention is furtherd elucidate below in conjunction with the accompanying drawings.
Fig. 1 is the assembling schematic diagram of the earphone base connector of the present invention；
Fig. 2 is the schematic diagram of the first terminal braid of the present invention；
Fig. 3 is the schematic diagram of the Second terminal braid of the present invention；
Fig. 4 is the schematic diagram of the third terminal braid of the present invention；
Fig. 5 is the schematic diagram of the forth terminal braid of the present invention；
Fig. 6 is the schematic diagram of the 5th terminal braid of the present invention；
Fig. 7 is that the 5 terminal earphone base connectors of the present invention assemble the schematic diagram of detection device integral device structure automatically；
Fig. 8 is the equipment body structural representation of the present invention；
Fig. 9 is Fig. 8 top view；
Figure 10 is the main body loading assemblies structural representation of the present invention；
Figure 11 is the preceding transfer component structure diagram of the present invention；
Figure 12 is the schematic diagram in Figure 11 another direction；
Figure 13 is the vertical fast insertion terminal component structure diagram of the present invention；
Figure 14 is the vertical removal waste material component structure diagram of the present invention；
Figure 15 is the preceding upset component structure diagram of the present invention；
Figure 16 is the rear transfer assembly structural representation of the present invention；
Figure 17 is the schematic diagram in another direction of Figure 16 of the present invention；
Figure 18 is the fast insertion terminal component structure diagram of level of the present invention；
Figure 19 is that the horizontal of the present invention removes waste material component structure diagram；
Figure 20 is the rear upset component structure diagram of the present invention；
Figure 21 is the detection components structural representation of the present invention；
Figure 22 is the schematic diagram in Figure 21 another direction.
Embodiment
Embodiment 1
With reference to Fig. 1-Figure 22, a kind of 5 terminal earphone base connectors assemble detection device automatically, including main body loading assemblies 1,
The vertical fast spigot sub-component 4 of the vertical spigot sub-component 3, second soon of preceding transfer assembly 2, first, waste material component 5 is removed vertically, be preceding
Overturn component 6, rear transfer assembly 7, the fast spigot sub-component 8 of first level, first level and remove the level of waste material component 9, second soon
The horizontal horizontal fast level of spigot sub-component the 12, the 3rd of waste material component the 11, the 3rd that removes of spigot sub-component 10, second removes waste material group
Part 13, rear upset component 14 and detection components 15；The side of main body loading assemblies 1 is connected with preceding transfer assembly 2, opposite side successively with
The vertical fast spigot sub-component 4 of first vertical fast spigot sub-component 3, second, vertical remove waste material component 5 and the preceding upset phase of component 6
Even, preceding upset component 6 is connected with the fast spigot sub-component 8 of first level, and the fast side of spigot sub-component 8 of first level is successively with first
Level removes the horizontal fast level of spigot sub-component 10, second of waste material component 9, second and removes waste material component 11 and rear upset component 14
It is connected, opposite side is followed successively by horizontal fast 12 and the 3rd horizontal removal waste material component 13 of spigot sub-component of rear transfer assembly the 7, the 3rd,
Upset component 14 is connected with detection components 15 afterwards.As shown in Fig. 2-Fig. 6, production object of the invention is main body 20 and the first terminal
21, Second terminal 22, third terminal 23, forth terminal 24, the 5th terminal 25, the direction of arrow inserts main body as shown in Figure 1 successively
20.The equipment of the present invention can make earphone base carry out technique packaging according to feeding, assembling, detection, the technological process of packaging.
The present embodiment is preferable, and main body loading assemblies 1 include the first cylinder 101, cutting by ejector pin 102, the first rail plate
103rd, linear vibrator 104, feeding track 105；Feeding track 105 is arranged on the top of first straight line vibrator 104, the first cylinder
101 promotion cutting by ejector pin 102 move in the first rail plate 103, the first rail plate 103 and the tail end phase of feeding track 105
Even.Main body 20 arranges the feeding track 105 being sent on linear vibrator 104 by vibrating disk, when continuously arranged main body 20 is transported
In the cutting groove for moving cutting by ejector pin 102, cutting by ejector pin 102 is promoted to be transported in the first rail plate 103 by the first cylinder 101
It is dynamic, intermittently pushed from continuously arranged main body 20 pawl to the first feeding claw 204 of preceding transfer assembly 2.
The present embodiment is preferable, and preceding transfer assembly 2 includes the second rail plate 201, the 3rd rail plate 202, the second gas
Cylinder 203, the first feeding claw 204, assembling runner 205, adaptor 206, the 3rd cylinder 207, the first compact heap 208, second compress
Block 209, floating junction 210, the first cylinder pedestal 215211, the 4th cylinder 212, the 3rd compact heap 213, the 4th compact heap 214,
Pedestal 215, spring 216, the rail plate 218 of compressor arm 217 and the 4th；The cylinder rod and the 4th rail plate of second cylinder 203
218 fix, and the 4th rail plate 218 can the horizontal movement on the second rail plate 201；3rd cylinder 207 is slided with the 3rd and led
Rail 202 is fixedly connected, and the first bridgeware is fixed on the cylinder rod of the 3rd cylinder 207, and the first bridgeware is slided with the 3rd and led
Rail 202 is fixedly connected, and the 3rd rail plate 202 can move on the 4th rail plate 218；3rd rail plate 202 and first
Feeding claw 204 is fixedly connected；；For spring 216 between pedestal 215 and compressor arm 217, compressor arm 217 can be in assembling runner 205
Moved up and down in corresponding chute；First cylinder pedestal 215211 is fixedly connected with assembling runner 205, and the second compact heap 209 can be
Assemble in the corresponding chute of runner 205 and move up and down.
Main body 20 by the first feeding claw 204 by the intermittent delivery of main body loading assemblies 1 to assembling runner 205, being circulated
Motion, main body 20 is driven intermittently to move a segment distance according to shown arrow shuttling movement to assembly orientation, often move to a position
Put, the compacting machine of spring 216 or cylinder pressing mechanism of correspondence position push down main body 20, ensure that the position of main body 20 is constant.4th pressure
Main body 20 under tight block 214 completes the inserting process of forth terminal 24 by the first vertical fast spigot sub-component 3.4th compact heap
Workpiece under 214 completes the inserting process of the 5th terminal 25 by the second vertical fast spigot sub-component 4.The He of first compact heap 208
Workpiece under second compact heap 209 is removed the tail end for inserting terminal by removing waste material component 5 vertically.
The present embodiment is preferable, the 4th compact heap 214 of transfer assembly 2 before the first vertical fast spigot sub-component 3 is arranged on
Place, and the second vertical fast spigot sub-component 4 are arranged at the 3rd compact heap 213 of preceding transfer assembly 2；The fast insertion terminal of first level
Component 8 is located at the hold-down mechanism of the first cylinder 101 of rear transfer assembly 7, and the second horizontal fast spigot sub-component 10 shifts after being located at
At the hold-down mechanism of the second cylinder 203 of component 7, the 3rd horizontal fast spigot sub-component 12 is located at the 3rd cylinder of rear transfer assembly 7
At 207 hold-down mechanisms, horizontal fast 10 and the 3rd horizontal fast insertion terminal of spigot sub-component of the fast spigot sub-component 8, second of first level
Component 12 forms identical with the first vertical fast vertical fast spigot sub-component 4 of spigot sub-component 3, second, and layout is mutually perpendicular to.
By double ratchet interval feedings, the 5th cylinder 301 drives plane cam pushrod movement, completed by roller follower
Terminal braid is cut, and the 6th cylinder 302 and the 7th cylinder 303 act respectively, completes the clamping, preceding slotting, release, Hui Yuan of terminal
A series of processes in position.
The present embodiment is preferable, and the vertical waste material component 5 that removes includes the 8th cylinder 501, cylinder block 502, the second slide plate
503rd, vertical sliding guide rail 504, first level line slideway 505, the first sliding block 506, waste channel 507, first remove block
508th, connecting plate 509, bearing roller 510, rotating disk 511, the motor 513 of motor cabinet 512 and first；The cylinder of 8th cylinder 501
Bar and the Profile Connection of the second slide plate 503；First level line slideway 505 is fixedly connected with the second slide plate 503, the second slide plate 503
Can be vertically movable in vertical sliding guide rail 504, the first motor 513 is fixedly connected with motor cabinet 512, and motor cabinet 512, which is fixed, to be connected
It is connected on the second slide plate 503, rotating disk 511 is fixedly and coaxially connected in the rotary shaft of the first motor 513, and bearing roller 510 is solid
Surely it is connected in rotating disk 511, first level line slideway 505 is fixed on the second slide plate 503, and the first sliding block 506 can be
Horizontal movement on one horizontal linear guide rail 505, connecting plate 509 are fixedly connected with the first sliding block 506, and the first removal block 508 is fixed
On connecting plate 509.In the process that the lower section of the sum of the first compact heap 208 of preceding transfer assembly 2 is removed terminal waste.Work as work
When part reaches specified location, the 8th cylinder 501 promotes the first removal block 508 to move downward close to workpiece, makes the two of relevant position
Individual terminal waste is respectively between two grooves of the first removal block 508, and then the first motor 513 drives rotating disk 511 to rotate, and makes
First removes block 508, and along first level line slideway 505, reciprocating motion is more rapidly under the drive of contiguous block and the first sliding block 506
It is secondary, terminal waste is come off by repeatedly bending terminal, fallen into by waste channel 507 in the waste material box of the lower section of pedestal 215.
The present embodiment is preferable, and it is horizontal that first level removes the horizontal removal waste material component 11 and the 3rd of waste material component 9, second
The composition of removal waste material component 13 is identical with vertical removal waste material component 5, and the second cam slide 902 passes through first straight line ball axle
Hold 905 to move along two the first guide rods, the second removal block 904 is fixedly connected with the second cam slide 902.Therefore the second motor
During 902 rotation, the second removal block 904 can move back and forth in the first guide rod of drive lower edge 903 of the second cam slide 902,
Repeatedly bending terminal makes waste material come off.
The present embodiment is preferable, and preceding upset component 6 includes the first roller 601, pin 602, the first cam slide the 603, the 5th
Rail plate 604, the 9th cylinder 605, first support 606, the first turning rod 607,608, second, the first spring compression mechanism
Frame 609, the first push rod 610 and the tenth cylinder 611；9th cylinder 605 is fixed in first support 606, and the tenth cylinder 611 is fixed
In second support 609；The cylinder rod Profile Connection of first cam slide 603 and the 9th cylinder 605, the 5th rail plate 604
It is fixed in first support 606, the first cam slide 603 can be vertically movable in the 5th rail plate 604；First turning rod
607 are rotated centered on pin 602；Upset component 14 forms identical with preceding upset component 6 afterwards, and layout is orthogonal.
By the interval feeding of the first feeding claw 204 of preceding transfer assembly 2, positioned at the workpiece of the assembling least significant end of runner 205
Continuous arrangement again, the first feeding claw 204 once, just promote a workpiece in the groove of the first turning rod 607 per shuttling movement.The
One spring compression mechanism 608 ensures that the location of workpiece is constant.9th cylinder 605 promotes the first cam slide 603 to move, and passes through first
Roller 601 causes the first turning rod 607 to be rotated by 90 ° around pin 602, workpiece is reached vertical position from shown position.Then the tenth
Cylinder 611 drives the first push rod 610 to push to the workpiece in the groove of the first turning rod 607 in rear transfer assembly 7, carries out follow-up
Assembling procedure.17th cylinder 1001 drives the second turning rod 1004 to rotate 90 degree, by the workpiece turning of the rear end of transfer assembly 7
90 degree, then delivered to workpiece on the detection fixture of detection components 15 by the 3rd push rod 1003 on the 18th cylinder 1002, enter
Detection and packaging process after row.
The present embodiment is preferable, and rear transfer assembly 7 includes the second horizontal linear guide rail 701, cross sliding clock the 702, the 11st
Cylinder 703, the 12nd cylinder 704, second spring hold-down mechanism 705, the second cylinder pedestal 706, the 13rd cylinder the 707, the tenth
Four cylinders 708, the 15th cylinder 709, the 16th cylinder 710, first compress pawl 711, pressing plate 712, second compresses pawl 713, push away
It is pawl 714, the second feeding claw 715, the second push rod 716, the second roller 717, the second bridgeware 718, upright slide block 719, vertical straight
Line guide rail 720, push pedal 721；The cylinder rod and the Profile Connection of the second push rod 716 of 11st cylinder 703, the He of the second bridgeware 718
Connected between second push rod 716 with the second roller 717, ensure that their horizontal directions are synchronized with the movement, the second bridgeware 718 and second
Feeding claw 715 is fixedly connected, and the second horizontal linear guide rail 701 is fixed on the second feeding claw 715, the second horizontal linear guide rail
701 can make horizontal motion in cross sliding clock 702；The cylinder rod of 16th cylinder 710 and the Profile Connection of push pedal 721, are pushed away
Plate 721, upright slide block 719 and cross sliding clock 702 are fixed together, and upright slide block 719 can be made along vertical straight line guide rail 720
Vertical direction moves.
The cylinder pressing mechanism of transfer assembly 7 afterwards, using the form for compressing pawl, multiple workpiece can be compressed simultaneously, then match somebody with somebody
Close other assemblies and complete assembling, go waste material process；Line slideway auxiliary is arranged by square crossing, feeding claw is driven with bearing roller
Horizontal movement.In line slideway auxiliary in the horizontal direction, the line slideway being fixedly connected with feeding claw is movement parts, in sliding block
Motion.First cylinder pedestal 215211 is fixedly connected with assembling runner 205, and the cylinder rod of pressing plate 712 and the 13rd cylinder 707 is consolidated
Fixed connection, pressing plate 712 is fixedly connected with the second compression pawl 713 again, and when the 13rd cylinder 707 stretches out, second compresses pawl 713 in group
Moved downward in the corresponding chute of dress runner 205, workpiece pressing, the second compression pawl 713 can be compressed disposably multiple herein
Workpiece.11st cylinder 703 can drive the second feeding claw 715 making horizontal motion, the 15th gas along rail plate pair
The cylinder 710 of cylinder 709 and the 16th can drive the second feeding claw 715 to make vertical direction motion so that the second feeding claw 715 can be completed
The shuttling movement of workpiece.Feeding claw, cylinder pressing mechanism and the hold-down mechanism mating band of spring 216 are started building part intermittent movement.Compress
The workpiece compressed at pawl completes the inserting process of the first terminal 21 by the fast spigot sub-component 8 of first level, then passes through first
Level removes the removal that waste material component 9 carries out waste material；Second, which compresses the workpiece compressed at pawl 713, passes through the second horizontal fast insertion terminal
Component 10 completes the inserting process of Second terminal 22, then passes through the second horizontal removal for removing waste material component 11 and carrying out waste material；
First compresses the inserting process that the workpiece compressed at pawl 711 completes third terminal 23 by the 3rd horizontal fast spigot sub-component 12,
Then the 3rd horizontal removal for removing waste material component 13 and carrying out waste material is passed through.
The present embodiment is preferable, and the component of vision-based detection component 15 includes disc cam 1501, sucker fixed seat 1502, first
Camera 1503, the 19th cylinder 1504, the 4th push rod 1505, the 20th cylinder 1506, second camera 1507, the 21st cylinder
1508th, transfer station 1509, the second sliding block 1510, second straight line ball bearing 1511, the second guide rod 1512, first detection fixture
1513rd, second fixture 1514, the first transferring clamp 1515, the second transferring clamp 1516, the 3rd transferring clamp 1517 is detected and is given up
Product box 1518；Sucker fixed seat 1502 is provided with a different in nature sucker, and the 19th cylinder 1504 drives the 4th push rod 1505 during absorption
Stretching covers workpiece, and the workpiece of rear upset component 14 is transferred to the second transferring clamp by sucker successively from the 3rd transferring clamp 1517
1516th, the first transferring clamp 1515, second detection fixture 1514, first detects fixture 1513 and transferring clamp, second camera
1507th, first camera 1503 detects to workpiece, is transferred to when workpiece meets the requirements by sucker in braid and carries out tape package,
Otherwise the 19th cylinder 1504 is retracted, and second straight line ball bearing 1511 causes the monitor station edge being fixed on the second sliding block 1510
Second guide rod 1512 is retracted, and the unqualified workpiece of the 6th sucker gripping is fallen into waste product box 1518.
It is secondary to be oriented to the straight ball-guide of square crossing arrangement using disc cam 1501 and roller follower, make
Sucker fixed seat 1502 moves, and six different in nature suckers draw the workpiece of correspondence position simultaneously：First sucker is overturn after coming from
The workpiece of component 14 is transferred on the second transferring clamp 1516 from the 3rd transferring clamp 1517, herein, before sucker is drawn, the
19 cylinders 1504 drive the 4th push rod 1505 to stretch out and cover workpiece, prevent workpiece from being dropped because transfer velocity is too fast；Second
The second transferring clamp 1516 and the first transferring clamp 1515 play a part of crossover position corresponding to sucker and the 3rd sucker, no
Do any detection work；Workpiece is transferred on the second detection fixture 1514 by the 3rd sucker from the first transferring clamp 1515, profit
Check whether pin distance meets the requirements with second camera 1507；4th sucker shifts workpiece from the second detection fixture 1514
Onto the first detection fixture 1513, pin coplanarity is checked using first camera 1503；5th sucker examines workpiece from first
Fixture 1513 is surveyed to be transferred on transferring clamp；Workpiece is transferred on braiding packaging machine by the 6th sucker from transferring clamp, only
When vision-based detection all meets the requirements, a workpiece could be transferred in braid by the 6th sucker carries out tape package.Otherwise,
19th cylinder 1504 is retracted, the monitor station edge for be fixed on the second sliding block 1510 using second straight line ball bearing 1511
Second guide rod 1512 is retracted, and the unqualified workpiece of the 6th sucker gripping is fallen into waste product box 1518.
Embodiment 2
A kind of assemble method of 5 terminal earphone base connector, comprises the following steps：(1) main body loading assemblies 1 are by workpiece
Transfer assembly 2 intermittently shifts workpiece before expecting assembling runner 205 (2), completes the terminal 25 of forth terminal 24 and the 5th and inserts, simultaneously
Remove upset component 6 before the end waste material (3) of the terminal 25 of forth terminal 24 and the 5th and turn over and turn 90 degrees and shift workpiece (4) and turn afterwards
Move component 7 and intermittently shift workpiece, complete the first terminal 21 and insert, the end waste material for inserting the first terminal 21 is then removed into (5)
Transfer assembly 7 intermittently shifts workpiece afterwards, completes Second terminal 22 and inserts, and then removes the end waste material for inserting Second terminal 22
(6) transfer assembly 7 intermittently shifts workpiece afterwards, completes third terminal 23 and inserts, and then will insert the end waste material of third terminal 23
Remove (7) afterwards overturn component 14 turn over turn 90 degrees and shift workpiece (8) detection and packaging.
Many details are elaborated in the above description in order to fully understand the present invention.But above description is only
Presently preferred embodiments of the present invention, the invention can be embodied in many other ways as described herein, therefore this
Invention is not limited by specific implementation disclosed above.Any those skilled in the art are not departing from the technology of the present invention simultaneously
In the case of aspects, all technical solution of the present invention is made using the methods and technical content of the disclosure above many possible
Changes and modifications, or it is revised as the equivalent embodiment of equivalent variations.Every content without departing from technical solution of the present invention, according to this
The technical spirit of invention still falls within skill of the present invention to any simple modifications, equivalents, and modifications made for any of the above embodiments
In the range of the protection of art scheme.
Claims (10)
1. a kind of 5 terminal earphone base connectors assemble detection device automatically, it is characterised in that：Including main body loading assemblies, forward
Move component, the first vertical fast spigot sub-component, the second vertical fast spigot sub-component, it is vertical remove waste material component, preceding upset component,
The fast spigot sub-component of transfer assembly, first level, first level remove waste material component, the second horizontal fast spigot sub-component, the afterwards
Two horizontal waste material component, the 3rd horizontal fast spigot sub-component, the 3rd levels of removing remove waste material component, rear upset component and detection
Component；Main body loading assemblies side is connected with preceding transfer assembly, and opposite side erects with the first vertical fast spigot sub-component, second successively
Direct express spigot sub-component, the vertical waste material component that removes are connected with preceding upset component, preceding upset component and the fast insertion terminal of first level
Component is connected, and the fast spigot sub-component side of first level removes waste material component, the second horizontal fast insertion terminal with first level successively
Component, the second horizontal removal waste material component are connected with rear upset component, and it is fast slotting that opposite side is followed successively by rear transfer assembly, the 3rd level
Terminal assemblies and the 3rd horizontal removal waste material component, the rear component that overturns are connected with detection components.
2. 5 terminal earphone base connector according to claim 1 assembles detection device automatically, it is characterised in that：The master
Body loading assemblies include the first cylinder, cutting by ejector pin, the first rail plate, linear vibrator, feeding track；Feeding track is set
Above first straight line vibrator, the first cylinder promote cutting by ejector pin moved in the first rail plate, the first rail plate with
Feeding track tail end is connected.
3. 5 terminal earphone base connector according to claim 1 assembles detection device automatically, it is characterised in that：Before described
Transfer assembly includes the second rail plate, the 3rd rail plate, the second cylinder, the first feeding claw, assembling runner, adaptor, the
Three cylinders, the first compact heap, the second compact heap, floating junction, the first cylinder pedestal, the 4th cylinder, the 3rd compact heap, the 4th pressure
Tight block, pedestal, spring, compressor arm and the 4th rail plate；The cylinder rod of second cylinder is fixed with the 4th rail plate, and the 4th slides
Dynamic guide rail horizontal movement on the second rail plate；3rd cylinder is fixedly connected with the 3rd rail plate, and the first bridgeware is fixed
On the cylinder rod of the 3rd cylinder, the first bridgeware is fixedly connected with the 3rd rail plate, and the 3rd rail plate can be slided the 4th
Moved on dynamic guide rail；3rd rail plate is fixedly connected with the first feeding claw；Spring is between pedestal and compressor arm, compressor arm energy
Moved up and down in the corresponding chute of assembling runner；First cylinder pedestal is fixedly connected with assembling runner, and the second compact heap can be
Assemble in the corresponding chute of runner and move up and down.
4. 5 terminal earphone base connector according to claim 3 assembles detection device automatically, it is characterised in that：Described
Before one vertical fast spigot sub-component is arranged at the 4th compact heap of transfer assembly, before the second vertical fast spigot sub-component is arranged on
At 3rd compact heap of transfer assembly；The fast spigot sub-component of first level is located at the first cylinder pressing mechanism of rear transfer assembly
Place, the second horizontal fast spigot sub-component are located at the second cylinder pressing mechanism of rear transfer assembly, the 3rd horizontal fast spigot subgroup
Part is located at the 3rd cylinder pressing mechanism of rear transfer assembly, the fast spigot sub-component of first level, the second horizontal fast spigot subgroup
Part and the 3rd horizontal fast spigot sub-component are identical with the first vertical fast spigot sub-component, the second vertical fast spigot sub-component composition,
Layout is mutually perpendicular to.
5. 5 terminal earphone base connector according to claim 1 assembles detection device automatically, it is characterised in that：It is described perpendicular
The straight waste material component that removes includes the 8th cylinder, cylinder block, the second slide plate, vertical sliding guide rail, first level line slideway, first
Sliding block, waste channel, first remove block, connecting plate, bearing roller, rotating disk, motor cabinet and the first motor；The gas of 8th cylinder
Cylinder rod and the second slide plate Profile Connection；First level line slideway is fixedly connected with the second slide plate, and the second slide plate can slided vertically
Vertically movable in dynamic guide rail, the first motor is fixedly connected with motor cabinet, and motor cabinet is fixedly connected on the second slide plate, and rotating disk is same
Axle is fixedly connected in the rotary shaft of the first motor, and bearing roller is fixedly connected on the rotating pan, and first level line slideway is consolidated
It is scheduled on the second slide plate, the first sliding block can the horizontal movement on first level line slideway, connecting plate and the first sliding block fixation company
Connect, the first removal block is fixed on connecting plate.
6. 5 terminal earphone base connector according to claim 5 assembles detection device automatically, it is characterised in that：First water
It is flat to remove waste material component, the second horizontal removal waste material component and the 3rd horizontal composition for removing waste material component and vertical removal waste material
Component is identical, and the second cam slide is moved by first straight line ball bearing along two the first guide rods, and second removes block and the
Two cam slides are fixedly connected.
7. 5 terminal earphone base connector according to claim 1 assembles detection device automatically, it is characterised in that：Before described
Overturning component includes the first roller, pin, the first cam slide, the 5th rail plate, the 9th cylinder, first support, the first upset
Bar, the first spring compression mechanism, second support, the first push rod and the tenth cylinder；9th cylinder is fixed in first support, and the tenth
Cylinder is fixed on the secondary support bracket；The cylinder rod Profile Connection of first cam slide and the 9th cylinder, the 5th rail plate are fixed
In first support, the first cam slide can be vertically movable in the 5th rail plate；First turning rod is revolved centered on pin
Turn；Upset component is identical with preceding upset component composition after described, and layout is orthogonal.
8. 5 terminal earphone base connector according to claim 1 assembles detection device automatically, it is characterised in that：After described
Transfer assembly include the second horizontal linear guide rail, cross sliding clock, the 11st cylinder, the 12nd cylinder, second spring hold-down mechanism,
Second cylinder pedestal, the 13rd cylinder, the 14th cylinder, the 15th cylinder, the 16th cylinder, first compress pawl, pressing plate, second
Pawl is compressed, pawls, the second feeding claw, the second push rod, the second roller, the second bridgeware, upright slide block, vertical straight line guide rail and push away
Plate；The cylinder rod of 11st cylinder and the second push rod Profile Connection, connected between the second bridgeware and the second push rod with the second roller
Connect, ensure that their horizontal directions are synchronized with the movement, the second bridgeware is fixedly connected with the second feeding claw, and the second horizontal linear guide rail is consolidated
It is scheduled on the second feeding claw, the second horizontal linear guide rail can make horizontal motion in cross sliding clock；The gas of 16th cylinder
Cylinder rod and push pedal Profile Connection, push pedal, upright slide block and cross sliding clock are fixed together, and upright slide block can be along vertical straight line
Guide rail makees vertical direction motion.
9. 5 terminal earphone base connector according to claim 1 assembles detection device automatically, it is characterised in that：It is described to regard
Feel that detection components component includes disc cam, sucker fixed seat, first camera, the 19th cylinder, the 4th push rod, the 20th gas
Cylinder, second camera, the 21st cylinder, transfer station, the second sliding block, second straight line ball bearing, the second guide rod, the first detection
Fixture, the second detection fixture, the first transferring clamp, the second transferring clamp, the 3rd transferring clamp and waste product box；On sucker fixed seat
Provided with individual different in nature sucker, the 19th cylinder drives the 4th push rod to stretch out and covers workpiece during absorption, and sucker is by the work of rear upset component
Part is transferred to the second transferring clamp, the first transferring clamp, the second detection fixture, the first detection fixture successively from the 3rd transferring clamp
It is enterprising that braid is transferred to by sucker and transferring clamp, second camera, first camera detect to workpiece, when workpiece meets the requirements
Row tape package, otherwise the 19th cylinders retract, second straight line ball bearing cause the monitor station edge being fixed on the second sliding block
Second guide rod is retracted, and the unqualified workpiece of the 6th sucker gripping is fallen into waste product box.
A kind of 10. assemble method of 5 terminal earphone base connector, it is characterised in that：Comprise the following steps：(1) main body feeding group
Transfer inter-module before workpiece feeding to assembling runner (2) is had a rest and shifts workpiece by part, completes forth terminal and the inserting of the 5th terminal, together
When remove upset component before the end waste material (3) of forth terminal and the 5th terminal and turn over and turn 90 degrees and shift workpiece (4) and shift afterwards
Component interval transfer workpiece, completes the first terminal inserting, the end waste material for inserting the first terminal then is removed into (5) transfer group afterwards
Part interval transfer workpiece, completes Second terminal inserting, the end waste material for inserting Second terminal then is removed into (6) transfer assembly afterwards
Interval shifts workpiece, completes third terminal inserting, and the end waste material for inserting third terminal then is removed into (7), and upset component turns over afterwards
It turn 90 degrees and shifts workpiece (8) detection and packaging.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710893246.XA CN107834343A (en) | 2017-09-27 | 2017-09-27 | A kind of 5 terminal earphone base connectors assemble detection device and process automatically |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710893246.XA CN107834343A (en) | 2017-09-27 | 2017-09-27 | A kind of 5 terminal earphone base connectors assemble detection device and process automatically |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107834343A true CN107834343A (en) | 2018-03-23 |
Family
ID=61643577
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710893246.XA Pending CN107834343A (en) | 2017-09-27 | 2017-09-27 | A kind of 5 terminal earphone base connectors assemble detection device and process automatically |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108429111A (en) * | 2018-04-20 | 2018-08-21 | 广东达赢电子科技有限公司 | A kind of spigot machine for assembling earphone jack seat |
| CN108666850A (en) * | 2018-05-16 | 2018-10-16 | 浙江海宁普赛自动化科技有限公司 | Split conductor plug Full-automatic assembling machine track |
| CN108832457A (en) * | 2018-08-01 | 2018-11-16 | 苏州宜广科技有限公司 | Connector assembles production equipment automatically |
| CN109742635A (en) * | 2019-02-28 | 2019-05-10 | 许昌学院 | A kind of full-automatic assembly technology of SMT patch connector |
| CN111717460A (en) * | 2019-03-20 | 2020-09-29 | 东莞市凯立锐智能科技有限公司 | Novel automatic unloading package device |
-
2017
- 2017-09-27 CN CN201710893246.XA patent/CN107834343A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108429111A (en) * | 2018-04-20 | 2018-08-21 | 广东达赢电子科技有限公司 | A kind of spigot machine for assembling earphone jack seat |
| CN108429111B (en) * | 2018-04-20 | 2024-03-15 | 广东达赢电子科技有限公司 | End inserting machine for assembling earphone jack seat |
| CN108666850A (en) * | 2018-05-16 | 2018-10-16 | 浙江海宁普赛自动化科技有限公司 | Split conductor plug Full-automatic assembling machine track |
| CN108832457A (en) * | 2018-08-01 | 2018-11-16 | 苏州宜广科技有限公司 | Connector assembles production equipment automatically |
| CN109742635A (en) * | 2019-02-28 | 2019-05-10 | 许昌学院 | A kind of full-automatic assembly technology of SMT patch connector |
| CN111717460A (en) * | 2019-03-20 | 2020-09-29 | 东莞市凯立锐智能科技有限公司 | Novel automatic unloading package device |
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Address after: 215316 West Side of Qingsong Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Applicant after: Hongrida Technology Co., Ltd Address before: 215316 West Side of Qingsong Road, Yushan Town, Kunshan City, Suzhou City, Jiangsu Province Applicant before: KUNSHAN HRD ELECTRONIC PRECISION TECHNOLOGY Co.,Ltd. |
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