CN104360292A - LED (Light-Emitting Diode) light bar photoelectric property detection mechanism - Google Patents

LED (Light-Emitting Diode) light bar photoelectric property detection mechanism Download PDF

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Publication number
CN104360292A
CN104360292A CN201410740607.3A CN201410740607A CN104360292A CN 104360292 A CN104360292 A CN 104360292A CN 201410740607 A CN201410740607 A CN 201410740607A CN 104360292 A CN104360292 A CN 104360292A
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Prior art keywords
led lamp
lamp bar
detection
block
measured
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CN201410740607.3A
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CN104360292B (en
Inventor
古智松
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Suzhou Hirose Opto Co Ltd
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KUNSHAN JINGXUN ELECTRONIC TECHNOLOGY Co Ltd
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Publication of CN104360292A publication Critical patent/CN104360292A/en
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Abstract

The invention discloses an LED (Light-Emitting Diode) light bar photoelectric property detection mechanism comprising a frame, a transmission component, a positioning component, a photoelectric detection component and an electrical detection component, wherein the positioning component comprises a supporting frame, a blocking device, a detection supporting block, an aligning device and a detection point lifting device; the blocking device can be used for blocking to-be-detected LED light bars conveyed from the transmission component to ensure that the to-be-detected LED light bars are positioned on the detection supporting block, the aligning device can be used for automatically performing position alignment on the to-be-detected LED light bars, the detection point lifting device can be used for automatically adsorbing the to-be-detected LED light bars subjected to position alignment and transporting the to-be-detected LED light bars to a detection position by pushing the detection supporting block, and the photoelectric detection component and the electrical detection component can be used for testing optical and electrical properties of the to-be-detected LED light bars conveyed to the detection position. According to the LED light bar photoelectric property detection mechanism disclosed by the invention, optical detection and electrical detection are integrated on one set of equipment, so that the detection process can be simplified, the manpower cost can be saved, and the detection efficiency of the LED light bars can be improved.

Description

LED lamp bar photo electric testing agency
Technical field
The present invention relates to LED lamp bar detection field, specifically relate to a kind of LED lamp bar photo electric testing agency.
Background technology
Along with LED and LED-backlit module are widely used, the quality requirements of consumer to LED and liquid crystal module or LED-backlit module is more and more higher, this just requires to carry out optics and electrical detection to it in the fabrication of LED lamp bar, to guarantee the quality of LED lamp bar.The general equipment carrying out detecting for LED lamp bar can only carry out electrical detection or independent optical detection individually, and needs in testing process manually to pick and place LED lamp bar, and detection efficiency is low, and testing process is complicated.
Summary of the invention
In order to solve the problems of the technologies described above, the present invention proposes a kind of LED lamp bar photo electric testing agency, by the optical detection of LED lamp bar and electrical detection being concentrated on an equipment and relevant automatic design, simplify testing process, save human cost, reach the detection efficiency that improve LED lamp bar.
Technical scheme of the present invention is achieved in that
A kind of LED lamp bar photo electric testing agency, comprises frame, transmission part, positioning element, optical detection component and the electrical detection parts with work top, described positioning element comprises bracing frame, retention device, detect back-up block, alignment device and check point jacking gear, described transmission part is fixedly arranged on described work top, described positioning element is fixedly arranged on described transmission part by support frame as described above, described retention device can carry the LED lamp bar to be measured of coming to stop to described transmission part automatically, LED lamp bar to be measured is made to be positioned on described detection back-up block, described alignment device can carry out position alignment to the LED lamp bar to be measured be positioned on described detection back-up block automatically, described check point jacking gear can LED lamp bar to be measured after automatic absorbing position alignment, and by pushing the oscilaltion of described detection back-up block, LED lamp bar to be measured is made to arrive the detection position of setting, described optical detection component is suspended at the top of described detection back-up block, and described optical detection component can regulate in oscilaltion, and the optical property of the LED lamp bar to be measured being transported to described detection position is tested, described electrical detection parts can to being transported to electrically the testing of LED lamp bar to be measured detecting position.
As a further improvement on the present invention, described optical detection component comprises back up pad, integrating sphere, optical testing instrument and the first cylinder, the middle part of described back up pad has mouth of stepping down, described integrating sphere is located at the side of described back up pad, the top of described integrating sphere is located at by described optical testing instrument, and mouth of stepping down described in passing through is electrically connected with described integrating sphere, described back up pad is slided and is equipped with several the first guide posts, described in several, one end of the first guide posts is fixedly connected with described integrating sphere respectively, the other end is connected in the power output shaft of described first cylinder by web joint.
As a further improvement on the present invention, described transmission part comprises two support bars, two connecting links, travelling belt and actuating unit, two support bars are oppositely arranged, two described connecting links are fixed in the homonymy two ends of two described support bars, described travelling belt is located between two described connecting links by belt wheel, and described actuating unit is in transmission connection in described belt wheel.
As a further improvement on the present invention, support frame as described above comprises base plate, the top board of intermediate openings and several pillars of being connected between described base plate and described top board, support frame as described above is fixedly arranged on described transmission part by described pillar, described transmission part transmits LED lamp bar to be measured between described base plate and described top board, and described detection back-up block lifting is through described opening.
As a further improvement on the present invention, described base plate extends to form a nose towards the side of LED lamp bar transmission direction to be measured, described retention device comprises stopper, the second cylinder, the first slide unit and the first motor, described first slide unit is slidedly arranged on described nose by guide rail, and the trend of described guide rail is along the transmission direction of LED lamp bar to be measured; Described first motor is fixedly arranged on the free end of described nose, and the pto of described first motor is connected to described first slide unit, described second cylinder is fixedly arranged on described first slide unit, power output shaft described first slide unit dorsad of described second cylinder, described stopper is fixedly connected with the power output shaft of described second cylinder.
As a further improvement on the present invention, described alignment device comprises two power wheels being located at described detection back-up block both sides and the driving-belt be mated, drive the second motor of wherein power wheel rotation described in one and be located at two the second slide units on the upside of described base plate by slide, two described second slide units are divided into the both sides of described detection back-up block, and each described second slide unit is fixedly connected with described driving-belt by fixed block, the upside of each described second slide unit is installed with several reference columns, the height of described reference column is higher than the height of the LED lamp bar to be measured be positioned on described transmission part, the transmission direction of the vertical LED lamp bar to be measured of transmission direction of described driving-belt, and during described driving-belt transmission, two described second slide units can be driven and drive corresponding reference column in opposite directions and described detection back-up block motion dorsad.
As a further improvement on the present invention, described check point jacking gear comprise be fixedly arranged on the 3rd cylinder on the upside of described base plate, several second guide posts of supporting described detection back-up block be located at described detection back-up block is connected external suction suction nozzle described in the power output shaft of the 3rd cylinder be fixedly connected with the middle part of described detection back-up block, slide and be arranged on described base plate in one end of described second guide posts, the other end of described second guide posts is fixedly connected with the edge of described detection back-up block.
As a further improvement on the present invention, be provided with can the photoelectric sensor that arrives of perception LED lamp bar to be measured for described detection back-up block.
As a further improvement on the present invention, described electrical detection parts comprise the testing electrical property instrument for detecting LED lamp bar electric property and are located on described top board for being electrically connected the test probe of LED lamp bar to be measured and described testing electrical property instrument.
The invention has the beneficial effects as follows: the invention provides a kind of LED lamp bar photo electric testing agency, comprise the frame with work top, the first bracing frame be fixedly arranged on work top, be fixedly arranged on transmission part on the first bracing frame and positioning element, the material loading transfer unit being connected the transmission part both sides on work top and blanking transfer unit, be suspended at the optical property for detecting LED lamp bar above work top can oscilaltion regulate optical detection component, be located at below work top for detecting the electrical electrical detection parts of LED lamp bar; Because the transmission part on the first bracing frame is connected mutually with material loading transfer unit and blanking transfer unit, therefore, the LED lamp bar of photoelectric properties to be detected can be delivered to by material loading transfer unit on the transmission part on the first bracing frame be positioned on work top.By the transmitting effect of transmission part, LED lamp bar can be continued to be fed forward to positioning element, can be stopped the LED lamp bar run with transmission part by the barrier effect of the retention device of positioning element and be positioned at the top detecting back-up block, can to stopping that the LED lamp bar after locating is aimed at position on detection back-up block by the alignment device of positioning element, LED lamp bar to be measured can be adsorbed on by check point jacking gear detects on back-up block, and the lifting detecting back-up block can be driven, LED lamp bar oscilaltion after contraposition being adsorbed pushes to and detects position, optical property detection and electric property detection can be carried out to pushing to the LED lamp bar detecting position by optical detection component and electrical detection parts in detection position, simultaneously can also up-down adjustment optical detection component accurately to control the relative position of itself and LED lamp bar, detecting the check point jacking gear terminating rear positioning element transports back on transmission part by the LED lamp bar after detection, suction-operated is removed, the alignment effect of alignment device is removed, the stop of retention device is removed, detect back-up block and exit support, under the conveying effect of transmission part, LED lamp bar is delivered to blanking transfer unit, and by blanking transfer unit, LED lamp bar is transported to next station.Therefore, the optical detection of LED lamp bar and electrical detection can concentrate on an equipment by the present invention, and are designed by relevant automatic, achieve automatic clamping and placing LED lamp bar, reach simplification testing process, save human cost, improve the object of the detection efficiency of LED lamp bar.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is optical detection component structural representation in the present invention;
Fig. 3 is transmission part and positioning element fit structure schematic diagram in the present invention;
Fig. 4 is positioning element structural representation in the present invention.
By reference to the accompanying drawings, make the following instructions:
1---frame 11---work top
2---transmission part 21---support bar
22---connecting link 23---travelling belt
3---positioning element 31---bracing frame
311---base plate 312---top board
3121---opening 313---pillar
314---nose 32---retention device
321---stopper 322---second cylinder
323---first slide unit 324---first motor
33---detecting back-up block 34---alignment device
341---power wheel 342---driving-belt
343---second motor 344---second slide unit
345---fixed block 346---reference column
35---check point jacking gear 351---the 3rd cylinder
352---second guide posts 353---suction nozzle
4---optical detection component 41---back up pad
411---mouth 42 of stepping down---integrating sphere
43---optical testing instrument 44---first guide posts
45---first cylinder 5---electrical detection parts
51---test probe
Embodiment
As shown in Figure 1, Figure 2, Figure 3 and Figure 4, a kind of LED lamp bar photo electric testing agency, comprises frame 1, transmission part 2, positioning element 3, optical detection component 4 and the electrical detection parts 5 with work top 11, described positioning element comprises bracing frame 31, retention device 32, detect back-up block 33, alignment device 34 and check point jacking gear 35, described transmission part is fixedly arranged on described work top, described positioning element is fixedly arranged on described transmission part by support frame as described above, described retention device can carry the LED lamp bar to be measured of coming to stop to described transmission part automatically, LED lamp bar to be measured is made to be positioned on described detection back-up block, described alignment device can carry out position alignment to the LED lamp bar to be measured be positioned on described detection back-up block automatically, described check point jacking gear can LED lamp bar to be measured after automatic absorbing position alignment, and by pushing the oscilaltion of described detection back-up block, LED lamp bar to be measured is made to arrive the detection position of setting, described optical detection component is suspended at the top of described detection back-up block, and described optical detection component can regulate in oscilaltion, and the optical property of the LED lamp bar to be measured being transported to described detection position is tested, described electrical detection parts can to being transported to electrically the testing of LED lamp bar to be measured detecting position.In said structure, by the transmitting effect of transmission part, can continue LED lamp bar to be fed forward the detection back-up block place to positioning element, can be stopped the LED lamp bar run with transmission part by the barrier effect of the retention device of positioning element and be positioned at the top detecting back-up block, can detected on back-up block stopping that the LED lamp bar after locating carries out position alignment by the alignment device of positioning element, LED lamp bar to be measured can be adsorbed on by check point jacking gear detects on back-up block, and the lifting detecting back-up block can be driven, LED lamp bar oscilaltion after contraposition being adsorbed pushes to and detects position, optical property detection and electric property detection can be carried out to pushing to the LED lamp bar detecting position by optical detection component and electrical detection parts in detection position, simultaneously can also up-down adjustment optical detection component accurately to control the relative position of itself and LED lamp bar, detecting the check point jacking gear terminating rear positioning element transports back on transmission part by the LED lamp bar after detection, suction-operated is removed, the alignment effect of alignment device is removed, the stop of retention device is removed, detect back-up block and exit support, under the conveying effect of transmission part, LED lamp bar is transported to next station.Therefore, the optical detection of LED lamp bar and electrical detection can concentrate on an equipment by the present invention, and are designed by relevant automatic, achieve automatic clamping and placing LED lamp bar, reach simplification testing process, save human cost, improve the object of the detection efficiency of LED lamp bar.
Preferably, described optical detection component comprises back up pad 41, integrating sphere 42, optical testing instrument 43 and the first cylinder 45, the middle part of described back up pad has mouth 411 of stepping down, described integrating sphere is located at the side of described back up pad, the top of described integrating sphere is located at by described optical testing instrument, and mouth of stepping down described in passing through is electrically connected with described integrating sphere, described back up pad is slided and is equipped with several the first guide posts 44, described in several, one end of the first guide posts is fixedly connected with described integrating sphere respectively, the other end is connected in the power output shaft of described first cylinder by web joint.Like this, integrating sphere and optical testing instrument oscilaltion can be driven by the first air cylinder driven first guide posts, and then reach the object of the relative position adjusting integrating sphere and optical testing instrument and LED lamp bar to be detected.
Preferably, described transmission part comprises two support bar 21, two connecting links 22, travelling belt 23 and actuating unit, two support bars are oppositely arranged, two described connecting links are fixed in the homonymy two ends of two described support bars, described travelling belt is located between two described connecting links by belt wheel, and described actuating unit is in transmission connection in described belt wheel.Like this, be transmitted in belt wheel by actuating unit, belt wheel rotates and drives travelling belt, can realize the conveying function of transmission part.
Preferably, support frame as described above comprises base plate 311, the top board 312 of intermediate openings 3121 and several pillars 313 of being connected between described base plate and described top board, support frame as described above is fixedly arranged on described transmission part by described pillar, described transmission part transmits LED lamp bar to be measured between described base plate and described top board, and described detection back-up block lifting is through described opening.Like this, on the whole, bracing frame is the square tube shape of both ends open, passes for (belt) during transmission part transmission LED lamp bar, and plate top openings is used for pushing LED lamp bar to the detection back-up block of lifting and steps down.
Preferably, described base plate extends to form a nose 314 towards the side of LED lamp bar transmission direction to be measured, described retention device comprises stopper 321, second cylinder 322, first slide unit 323 and the first motor 324, described first slide unit is slidedly arranged on described nose by guide rail, and the trend of described guide rail is along the transmission direction of LED lamp bar to be measured; Described first motor is fixedly arranged on the free end of described nose, and the pto of described first motor is connected to described first slide unit, described second cylinder is fixedly arranged on described first slide unit, power output shaft described first slide unit dorsad of described second cylinder, described stopper is fixedly connected with the power output shaft of described second cylinder.Like this, initial position, the level height of stopper is lower than the conveyor surface of LED lamp bar, first slide unit is positioned at the free end of nose, and when LED lamp bar arrives with transmission part the top detecting back-up block, the second air cylinder driven stopper moves upward and exceedes the conveyor surface of LED lamp bar, therefore, can stop the LED lamp bar in transmission, meanwhile, the first motor drives the first slide unit to move to desired location towards detection back-up block.After detection completes, the first motor and the first cylinder action return initial position, and LED lamp bar can continue to proceed to blanking transfer unit under transmission part transmission.
Preferably, described alignment device comprises two power wheels 341 being located at described detection back-up block both sides and the driving-belt 342 be mated, drive the second motor 343 of wherein power wheel rotation described in one and be located at two the second slide units 344 on the upside of described base plate by slide, two described second slide units are divided into the both sides of described detection back-up block, and each described second slide unit is fixedly connected with described driving-belt by fixed block 345, the upside of each described second slide unit is installed with several reference columns 346, the height of described reference column is higher than the height of the LED lamp bar to be measured be positioned on described transmission part, the transmission direction of the vertical LED lamp bar to be measured of transmission direction of described driving-belt, and during described driving-belt transmission, two described second slide units can be driven and drive corresponding reference column in opposite directions and described detection back-up block motion dorsad.Like this, initial position, detection two the second slide units of back-up block both sides and the reference column of upper correspondence thereof are positioned at the position away from detecting back-up block, when LED lamp bar arrives the top detecting back-up block with transmission part, and when being stopped by stopper, second motor drives driving-belt by power wheel, and then drives two the second slide unit move toward one another detecting back-up block both sides, aims at the position being positioned at the LED lamp bar detected on back-up block.After detection completes, second driven by motor two the second slide unit returns initial position, and reference column departs from LED lamp bar, and LED lamp bar can continue to proceed to blanking transfer unit under transmission part transmission.
Preferably, described check point jacking gear comprise be fixedly arranged on the 3rd cylinder 351 on the upside of described base plate, several second guide posts 352 of supporting described detection back-up block be located at the suction nozzle 353 described detection back-up block being connected external suction, the power output shaft of described 3rd cylinder is fixedly connected with the middle part of described detection back-up block, slide and be arranged on described base plate in one end of described second guide posts, the other end of described second guide posts is fixedly connected with the edge of described detection back-up block.Like this, initial position, detect the conveyor surface of height lower than LED lamp bar of back-up block, when LED lamp bar arrives with transmission part the top detecting back-up block, the 3rd air cylinder driven detects back-up block and rises to desired location, plays the effect supporting LED lamp bar, after alignment device is aimed at LED lamp bar, detect suction nozzle back-up block connecting external suction the LED lamp bar after contraposition to be adsorbed, then, the 3rd air cylinder driven detects back-up block and continues to rise to detection position.After detection completes, the 3rd cylinder drives detection back-up block to return initial position.
Preferably, be provided with can the photoelectric sensor that arrives of perception LED lamp bar to be measured for described detection back-up block.Like this, by the arrival opportunity of photosensor senses LED lamp bar, then controlled the action of retention device, alignment device and check point jacking gear by control system, positioning element can be made more intelligent.
Preferably, described electrical detection parts comprise the testing electrical property instrument for detecting LED lamp bar electric property and are located on described top board for being electrically connected the test probe 51 of LED lamp bar to be measured and described testing electrical property instrument.By the testing electrical property point of test probe contact LED lamp bar, and by signal transmission to testing electrical property instrument, the electrical detection to LED lamp bar can be realized.Test probe is located on top board, and namely this top board is probe jig, can adjust according to different LED lamp bar; Testing electrical property instrument this be prior art, do not repeat them here.
To sum up, the optical detection of LED lamp bar and electrical detection concentrate on an equipment by the present invention, simplify testing process, save human cost, reach the detection efficiency that improve LED lamp bar.
Above embodiment is with reference to accompanying drawing, to a preferred embodiment of the present invention will be described in detail.Those skilled in the art by carrying out amendment on various forms or change to above-described embodiment, but when not deviating from essence of the present invention, drops within protection scope of the present invention.

Claims (9)

1. a LED lamp bar photo electric testing agency, is characterized in that: comprise frame (1), transmission part (2), positioning element (3), optical detection component (4) and the electrical detection parts (5) with work top (11), described positioning element comprises bracing frame (31), retention device (32), detect back-up block (33), alignment device (34) and check point jacking gear (35), described transmission part is fixedly arranged on described work top, described positioning element is fixedly arranged on described transmission part by support frame as described above, described retention device can carry the LED lamp bar to be measured of coming to stop to described transmission part automatically, LED lamp bar to be measured is made to be positioned on described detection back-up block, described alignment device can carry out position alignment to the LED lamp bar to be measured be positioned on described detection back-up block automatically, described check point jacking gear can LED lamp bar to be measured after automatic absorbing position alignment, and by pushing the oscilaltion of described detection back-up block, LED lamp bar to be measured is made to arrive the detection position of setting, described optical detection component is suspended at the top of described detection back-up block, and described optical detection component can regulate in oscilaltion, and the optical property of the LED lamp bar to be measured being transported to described detection position is tested, described electrical detection parts can to being transported to electrically the testing of LED lamp bar to be measured detecting position.
2. LED lamp bar photo electric testing agency according to claim 1, it is characterized in that: described optical detection component comprises back up pad (41), integrating sphere (42), optical testing instrument (43) and the first cylinder (45), the middle part of described back up pad has mouth of stepping down (411), described integrating sphere is located at the side of described back up pad, the top of described integrating sphere is located at by described optical testing instrument, and mouth of stepping down described in passing through is electrically connected with described integrating sphere, described back up pad is slided and is equipped with several the first guide posts (44), described in several, one end of the first guide posts is fixedly connected with described integrating sphere respectively, the other end is connected in the power output shaft of described first cylinder by web joint.
3. LED lamp bar photo electric testing agency according to claim 1, it is characterized in that: described transmission part comprises two support bars (21), two connecting links (22), travelling belt (23) and actuating unit, two support bars are oppositely arranged, two described connecting links are fixed in the homonymy two ends of two described support bars, described travelling belt is located between two described connecting links by belt wheel, and described actuating unit is in transmission connection in described belt wheel.
4. LED lamp bar photo electric testing agency according to claim 1, it is characterized in that: support frame as described above comprises base plate (311), the top board (312) of intermediate openings (3121) and several pillars (313) of being connected between described base plate and described top board, support frame as described above is fixedly arranged on described transmission part by described pillar, described transmission part transmits LED lamp bar to be measured between described base plate and described top board, and described detection back-up block lifting is through described opening.
5. LED lamp bar photo electric testing agency according to claim 4, it is characterized in that: described base plate extends to form a nose (314) towards the side of LED lamp bar transmission direction to be measured, described retention device comprises stopper (321), the second cylinder (322), the first slide unit (323) and the first motor (324), described first slide unit is slidedly arranged on described nose by guide rail, and the trend of described guide rail is along the transmission direction of LED lamp bar to be measured; Described first motor is fixedly arranged on the free end of described nose, and the pto of described first motor is connected to described first slide unit, described second cylinder is fixedly arranged on described first slide unit, power output shaft described first slide unit dorsad of described second cylinder, described stopper is fixedly connected with the power output shaft of described second cylinder.
6. LED lamp bar photo electric testing agency according to claim 4, it is characterized in that: described alignment device comprises two power wheels (341) being located at described detection back-up block both sides and the driving-belt (342) be mated, drive second motor (343) of wherein power wheel rotation described in one and be located at two the second slide units (344) on the upside of described base plate by slide, two described second slide units are divided into the both sides of described detection back-up block, and each described second slide unit is fixedly connected with described driving-belt by fixed block (345), the upside of each described second slide unit is installed with several reference columns (346), the height of described reference column is higher than the height of the LED lamp bar to be measured be positioned on described transmission part, the transmission direction of the vertical LED lamp bar to be measured of transmission direction of described driving-belt, and during described driving-belt transmission, two described second slide units can be driven and drive corresponding reference column in opposite directions and described detection back-up block motion dorsad.
7. LED lamp bar photo electric testing agency according to claim 4, it is characterized in that: described check point jacking gear comprises the 3rd cylinder (351) be fixedly arranged on the upside of described base plate, several second guide posts (352) supporting described detection back-up block be located at the suction nozzle (353) described detection back-up block being connected external suction, the power output shaft of described 3rd cylinder is fixedly connected with the middle part of described detection back-up block, slide and be arranged on described base plate in one end of described second guide posts, the other end of described second guide posts is fixedly connected with the edge of described detection back-up block.
8. LED lamp bar photo electric testing agency according to claim 1, is characterized in that: described detection back-up block is provided with can the photoelectric sensor that arrives of perception LED lamp bar to be measured.
9. LED lamp bar photo electric testing agency according to claim 4, is characterized in that: described electrical detection parts comprise the testing electrical property instrument for detecting LED lamp bar electric property and are located on described top board for being electrically connected the test probe (51) of LED lamp bar to be measured and described testing electrical property instrument.
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CN106125015A (en) * 2016-08-30 2016-11-16 苏州康贝尔电子设备有限公司 A kind of movably lamp bar test machine
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