A kind of contraposition kludge
Technical field:
The present invention relates to a kind of contraposition kludge.
Background technology:
When to electronic product, carrying out various installations or processing, product need to be placed on to clamping and positioning on carrier, and need propulsive mechanism that product is advanced to the standard operation position, and determine the pressure size promoted by pressure sensor, then by detent mechanism, part is located, behind location, need to gather related data by pressure sensor a, determine the standard operation position of part, after being installed on product by part, need to calibrate and the contraposition detection installation site, whether definite installation is qualified, now just needs a kind of contraposition kludge to realize.
Summary of the invention:
The purpose of this invention is to provide a kind of contraposition kludge, can be used for installation site is detected and contraposition.
Technology solution of the present invention is as follows:
A kind of contraposition kludge, it comprises base plate, elevating mechanism, carrier mechanism, push-tight mechanism, detent mechanism and testing agency, and described carrier mechanism is arranged on base plate, and the carrier that has been fixedly clamped in carrier mechanism, be equipped with backing plate on carrier, place product on backing plate; Described elevating mechanism can drive push-tight mechanism and move up and down, and make push-tight mechanism in the standard operation position, and push-tight mechanism is positioned at the top of base plate; The pushing block of described push-tight mechanism is the push-tight product forward; The Y-axis module of described detent mechanism and Z axis module can be regulated the position on Y direction and Z-direction locating piece, when driving locating piece, the sliding panel down sliding of detent mechanism touches the standard operation position that needs location, after contacting, pressure sensor can collect related data, and can play certain cushioning effect by the effect of slide block and slide rail, locating piece can be located like this, and measures the pressure size behind location; The lift cylinder of described testing agency drives upwards jack-up mounting panel, can regulate the upper-lower position of CCD, adjusting nut is finely tuned CCD more simultaneously, then aim to need the calibration of being taken pictures of the position of calibration, taken pictures after calibration in the standard operation position, lift cylinder regulates radium-shine height until arrival standard operation position, detect the position and the section between primary standard substance that need detection poor, if in setting range, qualified, otherwise be defective.
As preferably, described carrier mechanism comprises support column, carrier base plate, carrier, rib, sucker, slide block a, slide rail a, backing plate and holding device, and the lower end of described support column is fixed on base plate, and upper end is fixed on the carrier base plate; Described carrier base plate is provided with two suckers and carrier, and backing plate is installed on carrier, places product on backing plate; On three angles of described carrier base plate, rib is set, on the 4th angle, is provided with holding device; Described holding device comprises and holds out against cylinder, holds out against air cylinder fixed plate and clamp, and the described cylinder that holds out against is fixed on the sidepiece of carrier base plate by holding out against air cylinder fixed plate, and clamp is connected to and holds out against on cylinder; Stretch out and be provided with a slide rail a on described the 4th angle, the upper cooperation of slide rail a is equipped with slide block a, and clamp is connected on slide block a and can moves along slide rail a.
As preferably, described elevating mechanism comprises pushing block, contraposition stiffener, contraposition lower shoe, contraposition upper plate, linear bearing and bearing pedestal on driving cylinder, cylinder, described driving cylinder is arranged on the contraposition stiffener, and the contraposition stiffener is through the contraposition lower shoe, and the upper end of contraposition stiffener is connected on base plate; Described driving cylinder is connecting pushing block on cylinder, and on cylinder, pushing block and contraposition lower shoe link together; Be fixedly connected with linear bearing on described contraposition lower shoe, connecting bearing pedestal on base plate, linear bearing links together through its upper end of bearing pedestal and contraposition upper plate; ; The right lower quadrant of described contraposition upper plate connects two limited posts.
As preferably, described push-tight mechanism comprises motor, shaft coupling, linear module, module cover plate, mounting panel, installation of sensors plate, slide rail b, slide block b, slide rail mounting blocks, pressure sensor, pushing block, mounting bar, photoelectric sensor and sensing chip, and described linear module, slide rail b and mounting bar are arranged on respectively on the contraposition upper plate; Described motor front end is connected with linear module by shaft coupling, and linear module surface is installed with the module cover plate; Described mounting panel is installed on linear module, and in the motion of the drive lower installation board of motor property module along the line; On described mounting panel, rear is installed with the installation of sensors plate, between mounting panel and installation of sensors plate, is connected a stiffener; The installed in front of described installation of sensors plate pressure sensor, and the rear side of installation of sensors plate is installed with the slide rail mounting blocks, and the slide rail mounting blocks is arranged on slide rail b by slide block b; The front end of described pressure sensor is connecting pushing block; Described photoelectric sensor is installed on mounting bar, and sensing chip is installed on the side of mounting panel.
As preferably, it comprises Y-axis module, YZ module connecting plate, Z axis module, sliding panel, slide rail, slide block, pressure sensor mounting blocks, pressure sensor a, connecting plate and locating piece described detent mechanism, and described Y-axis module is connected on base plate; Described Z axis module links together by YZ module connecting plate and Y-axis module; Described sliding panel is connected on the Z axis module; Be fixedly connected with pressure sensor mounting blocks and slide rail on described sliding panel, pressure sensor a top is fixed on the pressure sensor mounting blocks, and bottom and connecting plate link together; Described connecting plate is connected on slide rail by slide block; The bottom of described connecting plate is connecting locating piece.
As preferably, described Y-axis module comprises y-axis motor, Y-axis shaft coupling, the linear module of Y-axis, Y-axis module cover plate, Y-axis mounting bar, Y-axis photoelectric sensor and Y-axis sensing chip, and the linear module of described Y-axis and Y-axis mounting bar are separately fixed on base plate; Described y-axis motor links together by Y-axis shaft coupling and the linear module of Y-axis; Described Y-axis module cover plate is connected to the linear module of Y-axis top; Described YZ module connecting plate is arranged on the linear module of Y-axis, and can slide along the linear module of Y-axis under the drive of y-axis motor; Described Y-axis photoelectric sensor has three, is separately fixed on the Y-axis mounting bar, and the Y-axis sensing chip is fixed on YZ module connecting plate.
As preferably, described Z axis module comprises Z axis motor, Z axis shaft coupling, z axis module, Z axis module cover plate, Z axis mounting bar, Z axis photoelectric sensor and Z axis sensing chip, and described z axis module and Z axis mounting bar are separately fixed on YZ module connecting plate; Described Z axis motor links together by Z axis shaft coupling and z axis module; Described Z axis module cover plate is connected to z axis module top; Described sliding panel is arranged on the z axis module, and can slide along the z axis module under the drive of Z axis motor; Described Z axis photoelectric sensor has three, is separately fixed on the Z axis mounting bar, and the Z axis sensing chip is fixed on sliding panel.
As preferably, it comprises described testing agency lift cylinder, cylinder mounting plate, detection lower plate, linear bearing, bearing pedestal a, detects base plate, mounting panel, CCD fixed head, adjustable plate, adjusting nut, adjusting nut holder, CCD, light source, light source holder, radium-shine and radium-shine fixed head, described lift cylinder is fixed on cylinder mounting plate, lift cylinder is connected with the detection lower plate, and lift cylinder can drive the detection lower plate to move up and down; Described cylinder mounting plate is through detecting lower plate, and the upper end of cylinder mounting plate is connected with the detection base plate; Be fixed wtih linear bearing on described detection lower plate, detect on base plate and be fixed with bearing pedestal a, linear bearing links together through bearing pedestal a and mounting panel; Described mounting panel top is fixedly connected with CCD fixed head and light source holder, and the mounting panel bottom is fixedly connected with radium-shine fixed head; Described adjustable plate and adjusting nut holder are arranged on respectively on the CCD fixed head, and CCD is arranged on adjustable plate, and adjusting nut links together through adjusting nut holder and adjustable plate; Described light source is arranged on the light source holder, and light source is positioned at the dead ahead of CCD; Described radium-shine being arranged on radium-shine fixed head.
Beneficial effect of the present invention is:
Place product on carrier of the present invention, elevating mechanism can drive push-tight mechanism and move up and down, and makes push-tight mechanism in the standard operation position, and the pushing block of push-tight mechanism is the push-tight product forward; The Y-axis module of detent mechanism and Z axis module can be regulated the position on Y direction and Z-direction locating piece, when driving locating piece, the sliding panel down sliding of detent mechanism touches the standard operation position that needs location, after contacting, pressure sensor a can collect related data, and can play certain cushioning effect by the effect of slide block and slide rail, locating piece can be located like this, and measure the pressure size behind location, determine the standard operation position of part, part is installed on product; The lift cylinder of testing agency drives upwards jack-up mounting panel, can regulate the upper-lower position of CCD, adjusting nut is finely tuned CCD more simultaneously, then to the installation site calibration of being taken pictures, to be taken pictures after calibration in the standard operation position, lift cylinder is regulated radium-shine height until arrive the standard operation position, the section detected between installation site and primary standard substance is poor, if in setting range, qualified, otherwise be defective.
The accompanying drawing explanation:
Below in conjunction with accompanying drawing, the present invention is described further:
Fig. 1 is structural representation of the present invention;
The front view that Fig. 2 is Fig. 1;
The structural representation that Fig. 3 is carrier of the present invention mechanism;
Fig. 4 is the structural representation of carrier of the present invention mechanism without the pad carrier;
Fig. 5 is elevating mechanism structural representation of the present invention;
The front view that Fig. 6 is Fig. 5;
Fig. 7 is push-tight mechanism structure schematic diagram of the present invention;
The rearview that Fig. 8 is Fig. 7;
Fig. 9 is detent mechanism structural representation of the present invention;
The front view that Figure 10 is Fig. 9;
Figure 11 is testing agency of the present invention structural representation;
The front view that Figure 12 is Figure 11;
In Fig. 1~12: I-elevating mechanism; II-carrier mechanism; III-push-tight mechanism; IV-detent mechanism; V-testing agency; 1-base plate; 2-support column; 3-carrier base plate; 4-carrier; 5-rib; 6-sucker; 7-slide block a; 8-slide rail a; 9-backing plate; 10-hold out against cylinder; 11-hold out against air cylinder fixed plate; 12-clamp; 13-driving cylinder; Pushing block on 14-cylinder; 15-contraposition stiffener; 16-contraposition lower shoe; 17-contraposition upper plate; 18-linear bearing; 19-bearing pedestal; 20-limited post; 21-motor; 22-shaft coupling; 23-linear module; 24-module cover plate; 25-mounting panel; 26-installation of sensors plate; 27-slide rail b; 28-slide block b; 29-slide rail mounting blocks; 30-pressure sensor; 31-pushing block; 32-mounting bar; 33-photoelectric sensor; 34-sensing chip; 35-stiffener; 36-YZ module connecting plate; 37-sliding panel; 38-slide rail; 39-slide block; 40-pressure sensor mounting blocks; 41-pressure sensor a; 42-connecting plate; 43-locating piece; 44-y-axis motor; 45-Y-axis shaft coupling; The linear module of 46-Y-axis; 47-Y-axis module cover plate; 48-Y-axis mounting bar; 49-Y-axis photoelectric sensor; 50-Y-axis sensing chip; 51-Z axis motor; 52-Z axis shaft coupling; 53-z axis module; 54-Z axis module cover plate; 55-Z axis mounting bar; 56-Z axis photoelectric sensor; 57-Z axis sensing chip; 58-lift cylinder; 59-cylinder mounting plate; 60-detection lower plate; 61-linear bearing; 62-bearing pedestal a; 63-detection base plate; 64-mounting panel; 65-CCD fixed head; 66-adjustable plate; 67-adjusting nut; 68-adjusting nut holder; 69-CCD; 70-light source; 71-light source holder; 72-radium-shine; 73-radium-shine fixed head.
Embodiment:
Embodiment, see attached Fig. 1 and 2, a kind of contraposition kludge, it comprises base plate 1, elevating mechanism I, carrier mechanism II, push-tight mechanism III, detent mechanism IV and testing agency's V, described carrier mechanism is arranged on base plate, the carrier that has been fixedly clamped in carrier mechanism, be equipped with backing plate on carrier, place product on backing plate; Described elevating mechanism can drive push-tight mechanism and move up and down, and make push-tight mechanism in the standard operation position, and push-tight mechanism is positioned at the top of base plate; The pushing block of described push-tight mechanism is the push-tight product forward; The Y-axis module of described detent mechanism and Z axis module can be regulated the position on Y direction and Z-direction locating piece, when driving locating piece, the sliding panel down sliding of detent mechanism touches the standard operation position that needs location, after contacting, pressure sensor a can collect related data, and can play certain cushioning effect by the effect of slide block and slide rail, locating piece can be located like this, and measures the pressure size behind location; The lift cylinder of described testing agency drives upwards jack-up mounting panel, can regulate the upper-lower position of CCD, adjusting nut is finely tuned CCD more simultaneously, then aim to need the calibration of being taken pictures of the position of calibration, taken pictures after calibration in the standard operation position, lift cylinder regulates radium-shine height until arrival standard operation position, detect the position and the section between primary standard substance that need detection poor, if in setting range, qualified, otherwise be defective.
See accompanying drawing 3 and 4, described carrier mechanism comprises support column 2, carrier base plate 3, carrier 4, rib 5, sucker 6, slide block a7, slide rail a8, backing plate 9 and holding device, and the lower end of described support column is fixed on base plate, and upper end is fixed on the carrier base plate; Described carrier base plate is provided with two suckers and carrier, and backing plate is installed on carrier, places product on backing plate; On three angles of described carrier base plate, rib is set, on the 4th angle, is provided with holding device; Described holding device comprises and holds out against cylinder 10, holds out against air cylinder fixed plate 11 and clamp 12, and the described cylinder that holds out against is fixed on the sidepiece of carrier base plate by holding out against air cylinder fixed plate, and clamp is connected to and holds out against on cylinder; Stretch out and be provided with a slide rail a on described the 4th angle, the upper cooperation of slide rail a is equipped with slide block a, and clamp is connected on slide block a and can moves along slide rail a.
See accompanying drawing 5 and 6, described elevating mechanism comprises pushing block 14, contraposition stiffener 15, contraposition lower shoe 16, contraposition upper plate 17, linear bearing 18 and bearing pedestal 19 on driving cylinder 13, cylinder, described driving cylinder is arranged on the contraposition stiffener, and the contraposition stiffener is through the contraposition lower shoe, and the upper end of contraposition stiffener is connected on base plate; Described driving cylinder is connecting pushing block on cylinder, and on cylinder, pushing block and contraposition lower shoe link together; Be fixedly connected with linear bearing on described contraposition lower shoe, connecting bearing pedestal on base plate, linear bearing links together through its upper end of bearing pedestal and contraposition upper plate; ; The right lower quadrant of described contraposition upper plate connects two limited posts 20.
See accompanying drawing 7 and 8, described push-tight mechanism comprises motor 21, shaft coupling 22, linear module 23, module cover plate 24, mounting panel 25, installation of sensors plate 26, slide rail b27, slide block b28, slide rail mounting blocks 29, pressure sensor 30, pushing block 31, mounting bar 32, photoelectric sensor 33 and sensing chip 34, and described linear module, slide rail b and mounting bar are arranged on respectively on the contraposition upper plate; Described motor front end is connected with linear module by shaft coupling, and linear module surface is installed with the module cover plate; Described mounting panel is installed on linear module, and in the motion of the drive lower installation board of motor property module along the line; On described mounting panel, rear is installed with the installation of sensors plate, between mounting panel and installation of sensors plate, is connected a stiffener 35; The installed in front of described installation of sensors plate pressure sensor, and the rear side of installation of sensors plate is installed with the slide rail mounting blocks, and the slide rail mounting blocks is arranged on slide rail b by slide block b; The front end of described pressure sensor is connecting pushing block; Described photoelectric sensor is installed on mounting bar, and sensing chip is installed on the side of mounting panel.
See accompanying drawing 9 and 10, it comprises Y-axis module, YZ module connecting plate 36, Z axis module, sliding panel 37, slide rail 38, slide block 39, pressure sensor mounting blocks 40, pressure sensor a41, connecting plate 42 and locating piece 43 described detent mechanism, and described Y-axis module is connected on base plate; Described Z axis module links together by YZ module connecting plate and Y-axis module; Described sliding panel is connected on the Z axis module; Be fixedly connected with pressure sensor mounting blocks and slide rail on described sliding panel, pressure sensor a top is fixed on the pressure sensor mounting blocks, and bottom and connecting plate link together; Described connecting plate is connected on slide rail by slide block; The bottom of described connecting plate is connecting locating piece.
Described Y-axis module comprises y-axis motor 44, Y-axis shaft coupling 45, the linear module 46 of Y-axis, Y-axis module cover plate 47, Y-axis mounting bar 48, Y-axis photoelectric sensor 49 and Y-axis sensing chip 50, and the linear module of described Y-axis and Y-axis mounting bar are separately fixed on base plate; Described y-axis motor links together by Y-axis shaft coupling and the linear module of Y-axis; Described Y-axis module cover plate is connected to the linear module of Y-axis top; Described YZ module connecting plate is arranged on the linear module of Y-axis, and can slide along the linear module of Y-axis under the drive of y-axis motor; Described Y-axis photoelectric sensor has three, is separately fixed on the Y-axis mounting bar, and the Y-axis sensing chip is fixed on YZ module connecting plate.
Described Z axis module comprises Z axis motor 51, Z axis shaft coupling 52, z axis module 53, Z axis module cover plate 54, Z axis mounting bar 55, Z axis photoelectric sensor 56 and Z axis sensing chip 57, and described z axis module and Z axis mounting bar are separately fixed on YZ module connecting plate; Described Z axis motor links together by Z axis shaft coupling and z axis module; Described Z axis module cover plate is connected to z axis module top; Described sliding panel is arranged on the z axis module, and can slide along the z axis module under the drive of Z axis motor; Described Z axis photoelectric sensor has three, is separately fixed on the Z axis mounting bar, and the Z axis sensing chip is fixed on sliding panel.
See accompanying drawing 11 and 12, it comprises described testing agency lift cylinder 58, cylinder mounting plate 59, detects lower plate 60, linear bearing 61, bearing pedestal a62, detects base plate 63, mounting panel 64, CCD fixed head 65, adjustable plate 66, adjusting nut 67, adjusting nut holder 68, CCD69, light source 70, light source holder 71, radium-shine 72 and radium-shine fixed head 73, described lift cylinder is fixed on cylinder mounting plate, lift cylinder is connected with the detection lower plate, and lift cylinder can drive the detection lower plate to move up and down; Described cylinder mounting plate is through detecting lower plate, and the upper end of cylinder mounting plate is connected with the detection base plate; Be fixed wtih linear bearing on described detection lower plate, detect on base plate and be fixed with bearing pedestal a, linear bearing links together through bearing pedestal a and mounting panel; Described mounting panel top is fixedly connected with CCD fixed head and light source holder, and the mounting panel bottom is fixedly connected with radium-shine fixed head; Described adjustable plate and adjusting nut holder are arranged on respectively on the CCD fixed head, and CCD is arranged on adjustable plate, and adjusting nut links together through adjusting nut holder and adjustable plate; Described light source is arranged on the light source holder, and light source is positioned at the dead ahead of CCD; Described radium-shine being arranged on radium-shine fixed head.
The course of work of the present invention: product is placed on the backing plate of a carrier mechanism, by the sucker of carrier surface, holds product, then holds out against cylinder operation, drives the clamp carrier for clamping.
Then lift cylinder drives pushing block on cylinder, and contraposition lower shoe and contraposition upper plate can be regulated the position of contraposition upper plate under the drive of linear bearing, make it in the standard operation position.Then the driven by motor mounting panel slides on linear module, makes pressure sensor drive pushing block and promotes product, and pressure sensor can be determined the pressure size of promotion.Be provided with two push-tight mechanisms simultaneously and promote forward product, can guarantee stressed even.
Then by Y-axis module and Z axis module, can be regulated the position on Y direction and Z-direction locating piece, can determine by the Y-axis photoelectric sensor displacement of Y direction, determine the displacement of Z-direction by the Z axis photoelectric sensor, when driving locating piece, the sliding panel down sliding touches the standard operation position that needs location, after contacting, pressure sensor can collect related data, and can play certain cushioning effect by the effect of slide block and slide rail, like this behind locating piece location and measure the pressure size behind location, be convenient to the carrying out of follow-up work.Locating piece can be replaced as requested simultaneously, can realize so different parts is positioned and measure the pressure size.
Last lift cylinder drives upwards jack-up mounting panel, regulate the upper-lower position of CCD, adjusting nut is finely tuned CCD more simultaneously, then aim at the installation site calibration of being taken pictures, taken pictures after calibration in the standard operation position, lift cylinder is regulated radium-shine height until arrive the standard operation position, the section detected between installation site and primary standard substance is poor, if in setting range, qualified, otherwise be defective.