CN104230250A - Processing technique for artificial marble decorative surface by using GRC (Glass Fiber Rinforced Cement) material - Google Patents
Processing technique for artificial marble decorative surface by using GRC (Glass Fiber Rinforced Cement) material Download PDFInfo
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Abstract
The invention discloses a processing technique for an artificial marble decorative surface by using a GRC (Glass Fiber Rinforced Cement) material. The processing technique comprises the following steps: 1, preparing for manufacturing a product; 2, processing material; 3, manufacturing the product; 4, maintaining the product; 6, performing effect treatment for the product; 6, repairing the product. According to the processing technique, colored sand and pigment powder are added, the mixing ratio of high-intensity low-alkaline white cement is utilized, and therefore, the product has the colored decorative surface layer; after being processed through an agitating and vibrating platform, the product can be fully mixed and densely compacted, and thus the product is in the shape of ice crystal and has high density and texture similar to those of marble; in addition, the product has the characteristics of being resistant to ageing, resistant to corrosion, and resistant to high temperature; after demoulding curing, the product has the primary appearance of marble, and the effect of marble decorative surface can be completely reached after processing again by the grinding and polishing method.
Description
Technical field
The present invention relates to a kind of complete processing of marbled finish, particularly relate to a kind of complete processing adopting GRC material marbled finish.
Background technology
Traditional GRC technique is mainly combined by alkali resistant glass fibre, low alkali cement and aggregate, by gunite production engineering finished product; Because the product colour of traditional GRC is single, can only as base treatment after installation, also need to be coated with decoration paint separately or true mineral varnish is decorated, operation is various, complex process, and the construction period extends, effect is general, if exterior trim technique is not in place, causes the not in place of facing on the contrary.Such technique substantially increases difficulty of construction and construction cost; Owing to being the combination that have employed secondary construction, add raw-material tooling cost, and there will be and leave over and mistake in construction coordinates, cause the series of problems such as the sagging of coating, hollowing, cracking, thus affect the overall appearance of body of wall.
Summary of the invention
The present invention is in order to make up the deficiencies in the prior art, a kind of technique adopting GRC material marbled finish, this processes is simple, easy construction, and facing is beautiful in colour, the various performances of coating and true mineral varnish can be replaced completely, the facing even having exceeded stone-like coating is ornamental, can keep good finishing effect simultaneously, shorten the construction period, decrease construction cost, and effectively can extend the life cycle of product;
For achieving the above object, the technical scheme that the present invention takes is:
Adopt a complete processing for GRC material marbled finish, it is characterized in that, processing step is followed successively by: step one, production prepare; Step 2, material processing; Step 3, production; Step 4, product maintain; Step 5, product effect process; Step 6, product are repaired;
Wherein, step one, mainly comprises following step:
1, mould inspection: mainly check the following aspects:
(1), check whether the size of mould meets the requirements: whether (2), inspection mould are set level;
2, stirrer inspection: check whether stirrer running is normal;
3, in mould, spray releasing agent, and use dry wipe wiped clean;
4, check whether shock platforms running is normal:
5, chosen material, and weigh;
Further, in above-mentioned steps 5, mainly comprise following material:
5.25 cement 50kg; 1# stone 25kg; 2# stone 15kg; 3# stone 8kg; The color sand 5kg of 1#; The color sand 1kg of 2#; The color sand 500g of 3#; 1# pigment 80g; 2# pigment 15g; ACRYLIC EMULSION 500ml; Make the water of product gross weight 17.5%; Water reducer 200ml; Glue 500ml:
Further, in step 2, the material taking corresponding amt is mixed, mainly comprise the following steps in step one:
A, color for 1# sand, the color sand of 2#, 3# color sand, 1# stone, 2# stone and 3# stone is admixed together, stir;
B, water and ACRYLIC EMULSION added in stirrer and stirs;
C, 1# pigment and 2# pigment to be added and want in water, open stirrer and stir, churning time is 2 minutes;
D, join in stirrer by 2/3 of color sand and stone compound gross weight, continue stirring 2 minutes;
E, the cement of 2/3 weight is joined in stirrer, continue stirring 10 minutes;
F, by the cement of remaining 1/3 and 1/3 color sand and stone compound add in stirrer, proceed stir, churning time is 30 minutes; And suitable water reducer is added according to the degree of mobilization of slurry, to guarantee carrying out smoothly of whipping process in the process stirred;
Further, in step 3, concrete steps are as follows:
I, the compound in step 2 is poured in grinding tool;
II, be placed in shock platforms by mould, starting shock platform, start vibrations, the vibrations time is 3 minutes; Guarantee product surface is smooth, and the thickness of product is at more than 3CM;
III, the mould shaken to be lifted to smooth place, guarantee that die layout is smooth, occur without rugged phenomenon;
Further, in step 4, concrete steps are as follows:
The maintenance of a, period 1: 1. product in mould is carried out receipts optical processing; 2. receive light complete after product carry out first time maintenance, the comprehensive tall building of application black thin film is covered, about 8 ~ 12 hours time; Before the demoulding, should try not carry mould and make product local pressure, especially after initial set to the demoulding during this period of time;
The maintenance of b, second cycle: 1. product in mould is carried out demoulding process; 2. the product after the demoulding being completed carries out first repairing treatment: in 24, namely utilize mixing raw material to repair, and takes out overlap and the burr of product; 3. to product watering, every day 3 times, about week age, and avoid solar exposure;
Further, in step 5, mainly product is carried out water mill process;
Further, in step 6, specific as follows:
For having cavity or gathering the product causing damaging in transportation, former stone glue, repairing pigment and color sand compound is utilized to repair;
Compared with prior art, adopt such scheme, the invention has the beneficial effects as follows: in the present invention, add color sand and pigment powder, and by adopting the ratio of mixture of the low alkali white cement of high strength to make product itself be provided with colored finish layer; By stir and shock platforms processing after, allow product fully mix, compress densification; Thus make product itself have ice crystal shape and match in excellence or beauty marmorean high-density and texture, and there is anti-aging, corrosion-resistant, resistant to elevated temperatures feature; By last demoulding maintenance, product is possessed marmorean blank, finally by the processing again of grinding and polishing process, can fully meet marmorean finishing effect.
embodiment
Adopt a complete processing for GRC material marbled finish, it is characterized in that, processing step is followed successively by: step one, production prepare;
In this step, need the preparation work doing the following aspects:
1, mould inspection, mainly checks the following aspects:
(1), check whether the size of mould meets the requirements: the shape of the product mainly made as required and size, choose proper mold, and by measuring, whether the size of inspection mould meets the requirements;
(2), check whether mould is set level; Whether utilization is looked squarely method inspection mould and is set level;
2, stirrer inspection: check whether stirrer running is normal;
3, in mould, spray releasing agent, and use dry wipe wiped clean;
4, check whether shock platforms running is normal:
5, choose the material of suitable weight, mainly comprise following material: 5.25 cement 50kg; 1# stone 25kg; 2# stone 15kg; 3# stone 8kg; The color sand 5kg of 1#; The color sand 1kg of 2#; The color sand 500g of 3#; 1# pigment 80g; 2# pigment 15g; ACRYLIC EMULSION 500ml; Make the water of product gross weight 17.5%; Water reducer 200ml; Glue 500ml;
Step 2, material processing; In this step, specific practice is as follows:
A, color for 1# sand, the color sand of 2#, 3# color sand, 1# stone, 2# stone and 3# stone is admixed together, stir;
B, water and ACRYLIC EMULSION added in stirrer and stirs;
C, 1# pigment and 2# pigment to be added and want in water, open stirrer and stir, churning time is 2 minutes;
D, join in stirrer by 2/3 of color sand and stone compound gross weight, continue stirring 2 minutes;
E, the cement of 2/3 weight is joined in stirrer, continue stirring 10 minutes;
F, by the cement of remaining 1/3 and 1/3 color sand and stone compound add in stirrer, proceed stir, churning time is 30 minutes; And suitable water reducer is added according to the degree of mobilization of slurry, to guarantee carrying out smoothly of whipping process in the process stirred;
Step 3, production; In this step, specific practice is as follows:
I, the compound in step 2 is poured in grinding tool;
II, be placed in shock platforms by mould, starting shock platform, start vibrations, the vibrations time is 3 minutes; Guarantee product surface is smooth, and the thickness of product is at more than 3CM;
III, the mould shaken to be lifted to smooth place, guarantee that die layout is smooth, occur without rugged phenomenon;
Step 4, product maintain; In this step, need to do following two step maintenances:
The maintenance of a, period 1: 1. product in mould is carried out receipts optical processing; 2. receive light complete after product carry out first time maintenance, the comprehensive tall building of application black thin film is covered, about 8 ~ 12 hours time; Before the demoulding, should try not carry mould and make product local pressure, especially after initial set to the demoulding during this period of time;
The maintenance of b, second cycle: 1. product in mould is carried out demoulding process; 2. the product after the demoulding being completed carries out first repairing treatment: in 24, namely utilize mixing raw material to repair, and takes out overlap and the burr of product; 3. to product watering, every day 3 times, about week age, and avoid solar exposure;
Step 5, product effect process; In this step, mainly carry out water mill process to product, the water mill process of its method and step and water mill product is similar; Specific as follows:
Water mill sheet smaller for order number is arranged on levigator, starts levigator, GRC product is carried out to the grinding process of first pass, i.e. frosted process; Herein, preferred water mill sheet generally selects order number to be 50 orders or 100 object water mill sheets, can grind off concrete thickness, generally about about 0.5-1mm according to product requirement; 50 orders or 100 object water mill sheets are mainly utilized to be ground by the sand of GRC product surface;
Water mill sheet is replaced with the water mill sheet that order number is larger, then starts levigator, GRC product is carried out to the grinding process of second time, namely polish process; Herein, preferred water mill sheet generally selects order number to be 300 orders or 500 object water mill sheets; Mainly utilize 300 orders or 500 object water mill sheets the convex-concave part that the GRC product surface of frosted produces to be polished, its mould is polished;
Water mill sheet is replaced with the water mill sheet that order number is larger, then starts levigator, GRC product is carried out to the thinning processing of first pass; Herein, preferred water mill sheet generally selects order number 1000 order or 1500 object water mill sheets;
Water mill sheet is replaced with the water mill sheet that order number is larger, then starts levigator, GRC product is carried out to the thinning processing of second time; Herein, preferred water mill sheet generally selects order number to be 6000 object water mill sheets;
Precaution: this water mill process adopts right-angled intersection method to carry out water mill process;
Step 6, product are repaired; For having cavity or gathering the product causing damaging in transportation, former stone glue, repairing pigment and color sand compound is utilized to repair;
The advantage of product of the present invention: superstrength, pollution-free, environmental protection
Color sand and pigment powder is added in the present invention, and by adopting the ratio of mixture of the low alkali white cement of high strength to make product itself be provided with colored finish layer; By stir and shock platforms processing after, allow product fully mix, compress densification.Thus make product itself have ice crystal shape and match in excellence or beauty marmorean high-density and texture, and there is anti-aging, corrosion-resistant, resistant to elevated temperatures feature; By last demoulding maintenance, product is possessed marmorean blank, finally by the processing again of grinding and polishing process, can fully meet marmorean finishing effect; And by adding different colours proportioning, the effect of the lithotomes such as various marble, sandstone can be emulated;
The present invention is not limited to above-mentioned concrete embodiment, and those of ordinary skill in the art is from above-mentioned design, and without performing creative labour, done all conversion, all drop within protection scope of the present invention.
Claims (8)
1. adopt a complete processing for GRC material marbled finish, it is characterized in that: processing step is followed successively by: step one, production prepare; Step 2, material processing; Step 3, production; Step 4, product maintain; Step 5, product effect process; Step 6, product are repaired.
2. a kind of complete processing adopting GRC material marbled finish according to claim 1, it is characterized in that: step one, mainly comprise following step: 1, mould inspection: mainly check the following aspects: whether the size of (1), inspection mould meets the requirements: whether (2), inspection mould are set level; 2, stirrer inspection: check whether stirrer running is normal; 3, in mould, spray releasing agent, and use dry wipe wiped clean; 4, check whether shock platforms running is normal: 5, chosen material, and weigh.
3. a kind of complete processing adopting GRC material marbled finish according to claim 2, is characterized in that: in above-mentioned steps 5, mainly comprises following material: 5.25 cement 50kg; 1# stone 25kg; 2# stone 15kg; 3# stone 8kg; The color sand 5kg of 1#; The color sand 1kg of 2#; The color sand 500g of 3#; 1# pigment 80g; 2# pigment 15g; ACRYLIC EMULSION 500ml; Make the water of product gross weight 17.5%; Water reducer 200ml; Glue 500ml.
4. a kind of complete processing adopting GRC material marbled finish according to claim 1, it is characterized in that: in step 2, the material taking corresponding weight in step one is mixed, mainly comprise the following steps: A, color for 1# sand, the color sand of 2#, 3# color sand, 1# stone, 2# stone and 3# stone is admixed together, stir; B, water and ACRYLIC EMULSION added in stirrer and stirs; C, 1# pigment and 2# pigment to be added and want in water, open stirrer and stir, churning time is 2 minutes; D, join in stirrer by 2/3 of color sand and stone compound gross weight, continue stirring 2 minutes; E, the cement of 2/3 weight is joined in stirrer, continue stirring 10 minutes; F, by the cement of remaining 1/3 and 1/3 color sand and stone compound add in stirrer, proceed stir, churning time is 30 minutes; And suitable water reducer is added according to the degree of mobilization of slurry, to guarantee carrying out smoothly of whipping process in the process stirred.
5. a kind of complete processing adopting GRC material marbled finish according to claim 1, it is characterized in that: in step 3, concrete steps are as follows: I, pour in grinding tool by the compound in step 2; II, be placed in shock platforms by mould, starting shock platform, start vibrations, the vibrations time is 3 minutes; Guarantee product surface is smooth, and the thickness of product is at more than 3CM; III, the mould shaken to be lifted to smooth place, guarantee that die layout is smooth, occur without rugged phenomenon.
6. a kind of complete processing adopting GRC material marbled finish according to claim 1, it is characterized in that: in step 4, concrete steps are as follows: the maintenance of a, period 1: 1. product in mould is carried out receipts optical processing; 2. receive light complete after product carry out first time maintenance, the comprehensive tall building of application black thin film is covered, about 8 ~ 12 hours time; Before the demoulding, should try not carry mould and make product local pressure, especially after initial set to the demoulding during this period of time; The maintenance of b, second cycle: 1. product in mould is carried out demoulding process; 2. the product after the demoulding being completed carries out first repairing treatment: in 24, namely utilize mixing raw material to repair, and takes out overlap and the burr of product; 3. to product watering, every day 3 times, about week age, and avoid solar exposure.
7. a kind of complete processing adopting GRC material marbled finish according to claim 1, is characterized in that: in step 5, mainly product is carried out water mill process.
8. a kind of complete processing adopting GRC material marbled finish according to claim 1, it is characterized in that: in step 6, specific practice is as follows: for having cavity or gathering the product causing damaging in transportation, utilizes former stone glue, repairing pigment and color sand compound to repair.
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104891904A (en) * | 2015-05-29 | 2015-09-09 | 泉州市嘉利来石材工艺有限公司 | Material for iron- or copper-imitated sculpture and construction process thereof |
| CN104944871A (en) * | 2015-05-29 | 2015-09-30 | 泉州市嘉利来石材工艺有限公司 | GRC material used for garden furniture and coating technology thereof |
| CN105272034A (en) * | 2015-10-23 | 2016-01-27 | 上海卓欧建筑装饰工程有限公司 | Artificial stone slurry and artificial stone prepared from artificial stone slurry through curing forming |
| CN105399384A (en) * | 2015-10-23 | 2016-03-16 | 上海卓欧建筑装饰工程有限公司 | Artificial stone slurry and artificial stone formed after solidifying artificial stone slurry |
| CN106625985A (en) * | 2016-09-29 | 2017-05-10 | 王益 | Pouring manufacture method for cement with marble lines |
| CN112809913A (en) * | 2021-01-05 | 2021-05-18 | 中建商品混凝土有限公司 | Method for preparing marble-imitated concrete by using sandstone powder |
| CN114213086A (en) * | 2022-01-12 | 2022-03-22 | 威海建设集团股份有限公司 | Sesame-imitated marble precast concrete product and preparation method thereof |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104891904A (en) * | 2015-05-29 | 2015-09-09 | 泉州市嘉利来石材工艺有限公司 | Material for iron- or copper-imitated sculpture and construction process thereof |
| CN104944871A (en) * | 2015-05-29 | 2015-09-30 | 泉州市嘉利来石材工艺有限公司 | GRC material used for garden furniture and coating technology thereof |
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| CN105272034A (en) * | 2015-10-23 | 2016-01-27 | 上海卓欧建筑装饰工程有限公司 | Artificial stone slurry and artificial stone prepared from artificial stone slurry through curing forming |
| CN105399384A (en) * | 2015-10-23 | 2016-03-16 | 上海卓欧建筑装饰工程有限公司 | Artificial stone slurry and artificial stone formed after solidifying artificial stone slurry |
| CN105272034B (en) * | 2015-10-23 | 2017-11-14 | 上海卓欧建筑装饰工程有限公司 | The artificial stone of artificial stone slurry and its solidified forming |
| CN106625985A (en) * | 2016-09-29 | 2017-05-10 | 王益 | Pouring manufacture method for cement with marble lines |
| CN112809913A (en) * | 2021-01-05 | 2021-05-18 | 中建商品混凝土有限公司 | Method for preparing marble-imitated concrete by using sandstone powder |
| CN114213086A (en) * | 2022-01-12 | 2022-03-22 | 威海建设集团股份有限公司 | Sesame-imitated marble precast concrete product and preparation method thereof |
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