CN111016031A - Method for manufacturing image raw soil hanging plate - Google Patents
Method for manufacturing image raw soil hanging plate Download PDFInfo
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- CN111016031A CN111016031A CN201911391172.5A CN201911391172A CN111016031A CN 111016031 A CN111016031 A CN 111016031A CN 201911391172 A CN201911391172 A CN 201911391172A CN 111016031 A CN111016031 A CN 111016031A
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- Prior art keywords
- raw soil
- silica gel
- mold
- mixture
- hanging plate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/02—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor for making articles of definite length, i.e. discrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B7/00—Mixing; Kneading
- B29B7/002—Methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/38—Moulds or cores; Details thereof or accessories therefor characterised by the material or the manufacturing process
- B29C33/3842—Manufacturing moulds, e.g. shaping the mould surface by machining
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/56—Coatings, e.g. enameled or galvanised; Releasing, lubricating or separating agents
- B29C33/58—Applying the releasing agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C39/00—Shaping by casting, i.e. introducing the moulding material into a mould or between confining surfaces without significant moulding pressure; Apparatus therefor
- B29C39/22—Component parts, details or accessories; Auxiliary operations
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/10—Building elements, e.g. bricks, blocks, tiles, panels, posts, beams
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention relates to the field of building hanging plates, in particular to a method for manufacturing an image raw soil hanging plate, which comprises the following steps of manufacturing a female die, manufacturing a silica gel die, manufacturing an outer die, preparing a raw soil composite material, uniformly smearing an isolating agent in the die, injecting the raw soil composite material obtained in the step 4) into the silica gel die by using a concrete shotcrete machine, uniformly smearing the raw soil composite material by using a trowel, carefully removing the outer die and the silica gel die after the raw soil composite material is cured for 24 hours to obtain the image raw soil hanging plate, and processing the surface of the image raw soil hanging plate obtained in the step 6); the edge is polished to be clean and smooth by the brush and the abrasive cloth, and the image raw soil hanging plate is manufactured, so that the image raw soil hanging plate has strong decoration performance and wide social and practical values, is manufactured by adopting a novel raw soil composite material, and embodies ecological low-carbon sustainability; the adopted die process can realize large-scale flow line production, save manpower and reduce economic cost; and the process is simple and convenient, the labor intensity is low, the construction efficiency is high, and the economic benefit and the social benefit are both considered.
Description
Technical Field
The invention relates to the field of building hanging plates, in particular to a method for manufacturing an image raw soil hanging plate.
Background
The application of raw soil and the modern popularity of concrete derive a novel construction process in material and engineering technology, and new materials and new decorative layers are diversified, for example, the application of concrete hanging plates in buildings is common.
In addition, ancient buildings and old people gradually accumulate and form mottled textures after weather erosion, and the ancient buildings and the old people become a unique architectural artistic aesthetic. The general decorative hanging board and the facade texture of the old building are common in the society. However, the image and the raw soil material are compounded into a whole by a technical means to manufacture the image raw soil hanging plate, which has not been appeared yet.
The common concrete hanging plate has performance defects in some aspects due to non-scientific factors such as single material proportion, short service life and limited use, for example, the common concrete hanging plate is not resistant to weather in a changeable climatic environment; the existing concrete hanging plate mostly uses cement as a main material, is heavy as a whole, is inconvenient to install and construct, and increases the material cost and the labor cost; the production of materials such as concrete and the like consumes more energy, does not belong to green building materials, the ecological low-carbon performance needs to be improved, and a large amount of building garbage can not be cleared up in the natural environment after the disassembly.
As the image raw soil hanging plate for decorating the outer facade of the building, the image is integrated with the structure process, and the image is naturally generated in the manufacturing process, but is not added to the manufactured raw soil hanging plate by external means such as printing, sticking and the like. The appearance of the decorative board is the first time, and the decorative board has novelty, decorativeness and artistry in the field of building decoration and can be widely applied on a large scale.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides a method for manufacturing an image raw soil hanging plate.
In order to achieve the purpose, the invention adopts the following technical scheme: a method for manufacturing an image raw soil hanging plate comprises the following steps:
1. manufacturing a female die: carving images on the wood board or other boards by using a carving machine;
2. manufacturing a silica gel mold:
(1) uniformly coating a release agent on the female die;
(2) uniformly spraying the prepared silica gel liquid for manufacturing the mold on the surface of the female mold for the first time, and sticking a first layer of fiber gauze; after solidification, uniformly spraying silica gel liquid on the first layer of gauze again, and sticking a second layer of fiber gauze; after the silica gel liquid is solidified, uniformly spraying the silica gel liquid for the third time;
(3) after curing, carefully taking down the silica gel mold, and repairing and flattening the four sides of the silica gel mold for later use, wherein the silica gel mold is manufactured;
3. manufacturing an external mold:
and (3) placing the silica gel mold in the step (2) in the outer mold, wherein the outer mold is of a three-dimensional hollow structure, the upper part of the outer mold is in an opening shape.
4. Preparing a raw soil composite material:
the preparation of the raw soil composite material comprises the following steps:
1) and preparing a mixture: the mixture consists of the following raw materials in percentage by weight:
raw soil, fine sand, medium sand, aqueous resin, additives, a soil stabilizer, polypropylene fiber and light-fast yellow;
2) stirring the mixture:
the stirring steps of the mixture are as follows:
(1) mixing cement, modified powder and an additive to obtain a mixture 1;
(2) mixing raw soil, fine sand, medium sand, a soil stabilizer, sun-proof yellow and semi-aqueous resin, and stirring to obtain a mixture 2;
(3) adding the mixture 1 into the remaining half of the water-based resin, and stirring to obtain a mixture 3;
(4) and adding the mixture 3 into the mixture 1, fully stirring, finally adding the polypropylene fiber which is dissolved by water, and fully stirring uniformly to obtain a mixture required by construction, namely the novel raw soil composite material.
5. And (3) uniformly smearing the separant in the mold, injecting the raw soil composite material obtained in the step 4) into the silica gel mold by using a concrete shotcrete machine, and uniformly smearing by using a trowel.
6. After 24 hours of strength maintenance, the outer mold and the silica gel mold are carefully removed to obtain the image raw soil hanging plate.
7. Processing the surface of the image raw soil hanging plate obtained in the step 6); the edges are polished to be clean and smooth by a brush and abrasive cloth, and the image raw soil hanging plate is manufactured.
Compared with the prior art, the invention has the beneficial effects that: the image raw soil hanging plate has strong decoration and wide social and practical values, is made of novel raw soil composite materials, and embodies ecological low-carbon sustainability; the adopted die process can realize large-scale flow line production, save manpower and reduce economic cost; and the process is simple and convenient, the labor intensity is low, the construction efficiency is high, and the economic benefit and the social benefit are both considered.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the following detailed description of non-limiting embodiments thereof, with reference to the accompanying drawings.
Fig. 1 is a schematic top view of the combination of the outer mold and the silicone mold of the present invention.
Fig. 2 is a schematic side view of the combination of the outer mold and the silicone mold of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the following examples, which are provided only for illustrating the present invention and are not intended to limit the scope of the present invention.
Please refer to fig. 1-2, which illustrates a method for manufacturing an image earth hanging plate, comprising the following steps:
1) and manufacturing a female die: carving images on the wood board or other boards by using a carving machine; specifically, the engraving software JDPoint is used for converting the picture or pattern to be imaged into a gray bitmap, and further converting the gray bitmap into a grid bitmap. And continuing to make the path of the engraving knife for the grid point bitmap, and resetting the path interval in the engraving path parameters. Then outputting a path, storing the file, importing the file into a control system of a computer engraving machine, and carrying out simulation operation without errors so as to enter the next step of female die processing; and (3) engraving the image of the previous step on the prepared wood board or other plates by using a computer engraving machine, and finishing the manufacture of the master die with the stereoscopic image. Furthermore, the wood board is equal to the raw soil hanging board in length and width.
2) And manufacturing a silica gel mold 1:
(1) uniformly coating a release agent on the female die;
(2) uniformly spraying the prepared silica gel liquid for manufacturing the die on the surface of the female die for the first time, wherein the optimal thickness is 3mm, and adhering a first layer of fiber gauze; after solidification, uniformly spraying silica gel liquid again on the first layer of gauze, preferably with the thickness of 3mm, and sticking a second layer of fiber gauze; after the silica gel liquid is solidified, uniformly spraying the silica gel liquid for the third time; the thickness of the silica gel mold is generally 10 mm;
(3) after curing, carefully taking down the silica gel mold, successfully rubbing an image on the front side, and repairing and flattening the four sides of the silica gel mold for standby application, thereby completing the manufacture of the silica gel mold 1;
3) and manufacturing an outer die 2:
the outer mold 2 is a three-dimensional hollow structure, the upper part of the outer mold is in an opening shape, and the silica gel mold 1 in the step 2) is placed in the outer mold 2;
the outer mold can be made of stainless steel plates or other materials with similar hardness, and the outer mold with the bottom and the four-side frames with the same length and width as the hanging plates is manufactured. And (5) placing the front surface of the silica gel mold upwards on the bottom surface of the four-frame outer mold for later use. See fig. 1, 2.
4. Preparing a raw soil composite material:
the method comprises the following steps:
1) and preparing a mixture: the mixture consists of the following raw materials in percentage by weight:
raw soil 39%: 8% of fine sand: 11% of medium sand: 31% of water-based resin: 7% of additive: 2% of soil stabilizer: 1% of polypropylene fiber: 1% of fast yellow;
the raw soil is used as a cementing material, and the fine sand and the medium sand are used as aggregates.
The water-based resin improves the adhesion degree, strength and hydrophobicity of the material and also improves the weather resistance of the wall body.
The novel additive activates the cement and aggregate activities.
The soil stabilizer adopts a Fushilan MB-148 CA ionic type soil stabilizer, so that the compactness of raw soil and sand is improved, and the load bearing capacity is increased.
The polypropylene fiber is combined with other materials, and has the advantages of cracking resistance, explosion prevention, permeability resistance and enhanced impact resistance.
The sun-proof yellow is a building pigment and can increase the chroma of the material.
The preferable additive is composed of the following raw materials in percentage by weight:
28% of P.O425 cement;
58% of modified powder: comprises 34 percent of nano silicon dioxide, 27 percent of micron-sized aluminum alloy powder, 36 percent of rubber powder and 3 percent of benzotriazole;
14% of additive: comprises 25 percent of triisopropanolamine, 10 percent of sodium dodecyl sulfate, 0.5 percent of fluorine surfactant, 22 percent of siloxane, 15 percent of calcium formate, 7 percent of polyacrylamide and 20.5 percent of water.
The additive mainly plays a role in synergy, water resistance and hydrophobicity.
The preferable raw soil is prepared by the following steps:
the raw soil is preferably clay without organic matters, has fine texture and high viscosity, and is crushed by a crusher to prepare 800-1000 meshes of fine powder for later use.
Preferred modified powder processing steps:
dipping: adding untreated nano silicon dioxide and micron-sized aluminum alloy powder into a polyvinyl alcohol solution with the concentration of 8wt%, wherein the mass ratio of the two kinds of powder to the polyvinyl alcohol solution is 1: 80; performing ultrasonic treatment for 17min to uniformly disperse the two powders to form two-powder polyvinyl alcohol suspension;
spraying: pressurizing to make the two-powder polyvinyl alcohol suspension liquid be sprayed out from nozzle to form liquid drop;
and (3) drying: drying the liquid drops sprayed out of the nozzle by utilizing a gaseous heat medium to form modified powder with the surface coated with polyvinyl alcohol;
sieving: cooling, sieving, adding rubber powder and benzotriazole, and mixing to obtain modified powder.
The preferable additive treatment steps are as follows:
(1) adding water into a reactor with stirring, adding a fluorine surfactant, stirring, adding triisopropanolamine, and continuing stirring;
(2) adding sodium dodecyl sulfate and stirring;
(3) adding siloxane and polyacrylamide, stirring and heating to about 90 ℃;
(4) adding calcium formate, stirring and cooling to obtain an additive;
2) stirring the mixture:
the stirring steps of the mixture are as follows:
(1) mixing cement, modified powder and an additive to obtain a mixture 1;
(2) mixing raw soil, fine sand, medium sand, a soil stabilizer, sun-proof yellow and semi-aqueous resin, and stirring to obtain a mixture 2;
(3) adding the mixture 1 into the remaining half of the water-based resin, and stirring to obtain a mixture 3;
(4) and adding the mixture 3 into the mixture 2, fully stirring, finally adding the polypropylene fiber which is dissolved by water, and fully stirring uniformly to obtain a mixture required by construction, namely the novel raw soil composite material.
5. And (3) uniformly smearing the separant in the mold, injecting the raw soil composite material obtained in the step 4) into the silica gel mold 1 by using a concrete shotcrete machine, and uniformly smearing by using a trowel.
6. After 24 hours of strength maintenance, carefully removing the outer mold 2 and the silica gel mold 1 to obtain the image raw soil hanging plate; natural curing is adopted, and attention is paid to sun protection and rain protection.
7. Processing the surface of the image raw soil hanging plate obtained in the step 6); the edges are polished to be clean and smooth by a brush and abrasive cloth, and the image raw soil hanging plate is manufactured.
Specifically, a colorless transparent protective agent is smeared on the surface of the image raw soil hanging plate, and the colorless transparent protective agent is smeared for the second time and the third time after being dried. And (5) continuously maintaining for 24 hours, polishing the edge edges by using a brush and abrasive cloth to be clean and smooth, and finishing the manufacture of the image raw soil hanging plate.
Further, if the image raw soil hanging plate needs to be produced in batches, or the image raw soil hanging plate is combined into a larger image in blocks, and a plurality of molds are manufactured in batches at the same time.
The tools used in the invention:
① computer carving machine, ② female die, four-frame outer die, ③ silica gel die, ④ concrete mixer, ⑤ spatula and batch knife.
The invention relates to a method for manufacturing an image raw soil hanging plate, which comprises the steps of processing pictures by professional software, manufacturing a female die by computer carving, and forming an image surface layer while manufacturing the raw soil hanging plate by a silica gel die. The method integrates the hanging board and the image. The quality and the repeated use of the template mold reduce the economic cost, and the mass production can be realized by manufacturing a large number of molds. The image raw soil hanging plate is used for decorating the inner wall and the outer wall of a building, different image effects are formed through the change of light of a light source, and different visual feelings are brought to people while the building is beautified.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (1)
1. The method for manufacturing the image immature soil hanging plate is characterized by comprising the following steps of:
1) and manufacturing a female die: carving images on the wood board or other boards by using a carving machine;
2) and manufacturing a silica gel mold:
(1) uniformly coating a release agent on the female die;
(2) uniformly spraying the prepared silica gel liquid for manufacturing the mold on the surface of the female mold for the first time, and sticking a first layer of fiber gauze; after solidification, uniformly spraying silica gel liquid on the first layer of gauze again, and sticking a second layer of fiber gauze; after the silica gel liquid is solidified, uniformly spraying the silica gel liquid for the third time;
(3) after curing, carefully taking down the silica gel mold, and repairing and flattening the four sides of the silica gel mold for later use, wherein the silica gel mold is manufactured;
3) and manufacturing an external mold:
the outer mold is of a three-dimensional hollow structure, the upper part of the outer mold is in an opening shape, and the silica gel mold in the step 2) is placed in the outer mold;
4) preparing a raw soil composite material:
the preparation of the raw soil composite material comprises the following steps:
1) and preparing a mixture: the mixture consists of the following raw materials in percentage by weight:
raw soil, fine sand, medium sand, aqueous resin, additives, a soil stabilizer, polypropylene fiber and light-fast yellow;
2) and stirring the mixture:
the stirring steps of the mixture are as follows:
(1) mixing cement, modified powder and an additive to obtain a mixture 1;
(2) mixing raw soil, fine sand, medium sand, a soil stabilizer, sun-proof yellow and semi-aqueous resin, and stirring to obtain a mixture 2;
(3) adding the mixture 1 into the remaining half of the water-based resin, and stirring to obtain a mixture 3;
(4) adding the mixture 3 into the mixture 2, fully stirring, finally adding the polypropylene fiber which is dissolved by water, and fully and uniformly stirring to obtain a mixture required by construction, namely the novel raw soil composite material;
5) uniformly smearing the separant in the mold, injecting the raw soil composite material obtained in the step 4) into a silica gel mold by using a concrete shotcrete machine, and uniformly smearing by using a trowel;
6) after 24 hours of strength maintenance, carefully removing the outer mold and the silica gel mold to obtain the image raw soil hanging plate;
7) processing the surface of the image raw soil hanging plate obtained in the step 6); the edges are polished to be clean and smooth by a brush and abrasive cloth, and the image raw soil hanging plate is manufactured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201911391172.5A CN111016031A (en) | 2019-12-30 | 2019-12-30 | Method for manufacturing image raw soil hanging plate |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911391172.5A CN111016031A (en) | 2019-12-30 | 2019-12-30 | Method for manufacturing image raw soil hanging plate |
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| CN111016031A true CN111016031A (en) | 2020-04-17 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113500690A (en) * | 2021-06-23 | 2021-10-15 | 上海建工建材科技集团股份有限公司 | Manufacturing process of UHPC outer wall decorative plate |
| CN114434593A (en) * | 2022-01-25 | 2022-05-06 | 深圳新岩景观艺术有限公司 | Full-body color concrete imitation pavement product and production method and pavement preparation method thereof |
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| CN114434593A (en) * | 2022-01-25 | 2022-05-06 | 深圳新岩景观艺术有限公司 | Full-body color concrete imitation pavement product and production method and pavement preparation method thereof |
| CN114434593B (en) * | 2022-01-25 | 2024-07-26 | 深圳新岩景观艺术有限公司 | Full-body color concrete imitation pavement product and production method and pavement preparation method thereof |
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Application publication date: 20200417 |
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