CN106393395A - Manufacturing method for concrete decorative hanging plate - Google Patents

Manufacturing method for concrete decorative hanging plate Download PDF

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Publication number
CN106393395A
CN106393395A CN201610840157.4A CN201610840157A CN106393395A CN 106393395 A CN106393395 A CN 106393395A CN 201610840157 A CN201610840157 A CN 201610840157A CN 106393395 A CN106393395 A CN 106393395A
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CN
China
Prior art keywords
concrete
hanging board
decorative
pattern
manufacture method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610840157.4A
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Chinese (zh)
Inventor
刘福财
肖敏
李思斯
黄贺明
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Individual
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Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN201610840157.4A priority Critical patent/CN106393395A/en
Publication of CN106393395A publication Critical patent/CN106393395A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/30Producing shaped prefabricated articles from the material by applying the material on to a core or other moulding surface to form a layer thereon
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/002Apparatus for washing concrete for decorative purposes or similar surface treatments for exposing the texture
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0871Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having an ornamental or specially shaped visible surface
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/141Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of concrete

Abstract

The invention relates to the technical field of decorative hanging plates and particularly discloses a manufacturing method for a concrete decorative hanging plate. The manufacturing method comprises the following steps of: S1, spraying a concrete retarder on a plane carrier according to a decorative pattern which is to be formed on the decorative hanging plate and performing film forming uniformly on the concrete retarder; S2, spreading the plane carrier in a mold, enabling the face where the concrete retarder is sprayed to be upward, and then performing pouring of concrete; S3, performing a maintaining operation on the poured concrete and performing demolding after maintenance; S4, performing washing to remove concrete which is not coagulated on the surface of a demolded product to form a sunken decorative pattern so as to prepare the decorative hanging plate; and S5, drawing the decorative pattern formed on the surface of the product in the step S4 with pigments, and then spraying a concrete protective agent. According to the manufacturing method provided by the invention, the universality of the mold is not changed, and the plane carrier provided with the retarder pattern is only spread in the mold, so that the manufacturing method is simple and convenient to operate, the pattern can be diversified and the cost of a pattern decorative plate is reduced to a great extent.

Description

A kind of manufacture method of Concrete decorated hanging board
Technical field
The present invention relates to Decorative hanging board technical field, more particularly, to a kind of manufacture method of Concrete decorated hanging board.
Background technology
In the design and construction of building decoration engineering, in order that the surface aesthetic of building, typically set finishing on its surface Facing, such as brushing decorative paint, paving dalle etc., these facings not only expend a large amount of man-hours and material, make engineering cost Greatly increase, and the prolongation with use time, often the phenomenons such as colour fading, peeling, scaling occur, had a strong impact on building Outward appearance.In recent years, with the lifting of people's ecology, environmental protection and back to nature idea, concrete decoration element particularly coagulation The application amount of native Decorative hanging board gradually increases, its be mainly used in various public with civil buildings inside and outside metope finishing.Coagulation Native Decorative hanging board is a kind of artificial material, compares with lithotome, and it does not have radioactivity, and this is limited can to save lithotome Natural resourcess, and avoid exploiting stone material destruction that ecological environment, vegetation are brought.
The manufacture method of Concrete decorated hanging board is generally passed through to make the mould of corresponding pattern at this stage, then pours mixed Solidifying soil, in this method, Making mold appropriate litigation fees are high, and do not have the value of recycling.Mould is substantially once Property amortization.Concrete decorated hanging board cost is high, limits the popularization of Concrete decorated hanging board.
Additionally, prior art also discloses a kind of technique making decorative cover after first making link plate main body, such as Application No. 201410153371.3 patent of invention disclose a kind of exposed wall decorative hangig panel processing technology, specially 1) prepare raw material:Each former Material component mixes by weight;2) Feedstock treating:By step 1) in each raw material carry out feeding intake, premix, add water stirring;3) Make 3D structure alkali-resisting glass fiber screen cloth:3D structure alkali-resisting glass fiber screen cloth includes the netted alkaline-resisting glass of levels of the setting in parallel interval Fine cloth, is uniformly connected with alkali-resisting glass fiber silk between levels netted alkali-resisting glass fiber cloth;4) molding:By 3D structure alkali-resisting glass fiber screen cloth Insert mould cavity;5) molding:By step 2) in the material that stirs be delivered in mould cavity, under 10-15MPa pressure Carry out pressure filtration molding;6) depanning:The slab that pressure filtration molding is obtained, by negative pressure of vacuum, is suctioned out in die cavity using upper mould, puts down Row inserts supporting plate;7) maintenance:Slab with supporting plate is rested 2~4 hours, then carries out steam curing 8-10 hour, the then demoulding, Code base is stacked;8) make decorative layer;9) overlay film, finished product packing.Wherein make decorative layer technique be:By the plate after steam curing After base adopts natural curing 7-10 days, surface carries out ball blast, polishing, polishing, washing, forms the surface layer with decorative effect, then Application colourless water-proof climate resisting protective agent.In this invention, realized the repetition profit to mould by individually making to decorative layer With, but being fabricated separately of decorative layer increased man-hour, reduces efficiency, and the concrete after molding is polished, polishes Deng difficulty is larger.Therefore, it is necessary to improve to prior art.
Content of the invention
In view of this, it is an object of the invention to overcoming the deficiencies in the prior art, a kind of reduction production cost, mould are provided The manufacture method of the high Concrete decorated hanging board of repeatable utilization, production efficiency.
In order to solve above-mentioned technical problem, the present invention adopts following scheme to realize:
A kind of manufacture method of Concrete decorated hanging board, comprises the steps:
S1:According to the decorative pattern gunning concrete retarder that Decorative hanging board is to be formed on flat carrier, and make Concrete retarder homogeneous film formation;
S2:Flat carrier is laid in mould and allows and be coated with facing up of concrete retarder, after carry out concrete Pour;
S3:Maintenance operations are carried out to the concrete after pouring, maintenance carries out the demoulding after terminating;
S4:Wash away the concrete that the product surface after removing the demoulding does not also condense, to form the decorative pattern of depression, be obtained Decorative hanging board.
Concrete retarder is a kind of reduction cement or Gypsum Fibrosum hydration rate and the heat of hydration, the interpolation extending setting time Agent, it can extend the hydration and hardening time of cement, enables concrete to keep plasticity in a long time, thus adjusting concrete Setting time.According to the concrete that Decorative hanging board decorative pattern spraying to be formed is corresponding on flat carrier in the present invention Retarder, and flat carrier is carried out drying guarantee concrete retarder homogeneous film formation, after concreting, concrete Moisture can be diffused in concrete retarder again, and concrete retarder just slowly discharges in concrete.This method can make Obtain concrete retarder and penetrate into concrete back boundary clearly, depth is consistent, it is to avoid concrete retarder is sprayed directly on mould The phenomenon that slow setting pattern boundaries are unintelligible, slow setting depth is inconsistent producing after casting concrete, and, the present invention is in concrete In casting process, concrete retarder will not be distributed to inside other concrete affects concrete strength effect, and the present invention is more Plus it is suitable for accurate floral designs making.Separately, can be according to Decorative hanging board decorative pattern depth to be formed in the present invention The spraying number of times of adjustment concrete retarder.
Additionally, the present invention is prior to utilizing decorative pattern according to needed for Decorative hanging board for the concrete retarder on flat carrier Carry out spraying out corresponding pattern and be not painted on mould, in addition to effect described above, because it is divided with mould Open making, therefore flat carrier gunning concrete retarder can be produced in enormous quantities, then be combined with mould and produce Decorative hanging board, and The production of Decorative hanging board need not be limited according to the utilization power of mould, significantly provide production efficiency.
The present invention does not change the versatility of mould, is only provided with the flat carrier of retarder pattern, operation in mould Simple and convenient, pattern can diversification, pattern decorative plate cost, picture on surface excellent in durability are greatly lowered, anti-wear performance is excellent Good.
Further, in step S1, it is relative that described flat carrier is provided with the decorative pattern to be formed with Decorative hanging board The pattern answered, concrete retarder is sprayed on pattern and homogeneous film formation.Described flat carrier is paper or plastic sheeting.First will Relational pattern prints to flat carrier, and therefore, the pattern on flat carrier can present multiple so that only changing flat carrier And the premise not changing mould also can produce the Decorative hanging board of different decorative designs, substantially reduce production cost.Flat carrier From paper or plastic sheeting, with low cost, easily peel off after product stripping.
Further, in step S2, flat carrier sprays, before being laid in mould, the flat carrier that bonds in mould Before glue, and sprayed glues, deashing process is carried out to mould.Flat carrier is laid in mould, and by plastic presser plate to it Carry out smooth adjustment, the glue of spraying can guarantee that the planarization of concreting process midplane carrier, is unlikely to casting process Middle displacement deformation.
Further, in step S2, described concrete is self-leveling concrete.Self-leveling concrete has high fluidity, Ensure concrete energy self-flowing dense molding, aerofluxuss of only need to slightly vibrating can be transferred to maintenance.For bottom flat carrier and Speech, self-leveling concrete will not produce to flat carrier pull phenomenon it is ensured that last decorative design effects.
Further, in step S3, the curing condition of the concrete after pouring can be adjusted according to actual, then takes off Mould.
Further, in step S4, first flat carrier is peeled off before flush operation.First flat carrier is peeled off and be conducive to rushing Brush does not also have the concrete of molding.
Further, in step S4, carry out flush operation using hydraulic giant injection.
Further, also include step S5, described step S5 is that the decorative pattern that product surface in step S4 is formed enters Row pigment is described.Decorative pattern is carried out after pigment description, then to product gunning concrete protective agent.Described Concrete Protective Agent For clear-water concrete protective agent.It is transferred to stockyard after gunning concrete protective agent and places natural curing, after reaching normal intensity be Can deliver.
Compared with prior art, the present invention has the advantages that:The present invention does not change the versatility of mould, only in mould Be provided with the flat carrier of retarder pattern in tool, simple to operation, pattern can diversification, pattern decorative is greatly lowered Plate cost, picture on surface excellent in durability, excellent wear-resisting property.
Specific embodiment
In order to allow those skilled in the art more fully understand technical scheme, below the present invention is made further Illustrate.
Embodiment
A kind of manufacture method of Concrete decorated hanging board, comprises the steps:
S1:Print on paper has the corresponding pattern of the decorative pattern to be formed with Decorative hanging board, by concrete retarding Agent is sprayed on pattern and dries so that concrete coagulant homogeneous film formation;
S2:Spray appropriate glue using after air compressor machine trachea cleaning mould dust, paper is laid on mould and allows It is coated with facing up of concrete retarder, after-pouring self-leveling concrete;
S3:Self-leveling concrete primary concreting is in mould, and is transferred to maintenance operations, maintenance after aerofluxuss of slightly vibrating Carry out the demoulding after end;
S4:Product after the demoulding peels off paper, and using giant, uniformly the coagulation removing also no condensation is washed away in injection Soil, to form the decorative pattern of depression;
S5:The decorative pattern that product surface in step S4 is formed carries out pigment description, and description terminates rear product and integrally sprays Apply clear-water concrete protective agent, prepared Decorative hanging board.Decorative hanging board is transferred to stockyard and places natural curing, after maintenance terminates Delivery.
Above-described embodiment is only the wherein specific implementation of the present invention, and its description is more concrete and detailed, but can not Therefore it is interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that for the person of ordinary skill of the art, Without departing from the inventive concept of the premise, some deformation can also be made and improve, these obvious alternative forms are equal Belong to protection scope of the present invention.

Claims (10)

1. a kind of manufacture method of Concrete decorated hanging board is it is characterised in that comprise the steps:
S1:According to the decorative pattern gunning concrete retarder that Decorative hanging board is to be formed on flat carrier, and make coagulation Native retarder homogeneous film formation;
S2:Flat carrier is laid in mould and allows and be coated with facing up of concrete retarder, after carry out concreting;
S3:Maintenance operations are carried out to the concrete after pouring, maintenance carries out the demoulding after terminating;
S4:Wash away the concrete that the product surface after removing the demoulding does not also condense, to form the decorative pattern of depression, decoration is obtained Link plate.
2. the manufacture method of Concrete decorated hanging board according to claim 1 is it is characterised in that in step S1, described flat Face carrier is provided with the corresponding pattern of the decorative pattern to be formed with Decorative hanging board, and concrete retarder is sprayed on pattern And homogeneous film formation.
3. the manufacture method of Concrete decorated hanging board according to claim 1 and 2 is it is characterised in that described flat carrier For paper or plastic sheeting.
4. the manufacture method of Concrete decorated hanging board according to claim 1 is it is characterised in that in step S2, plane carries Body sprays, before being laid in mould, the glue of flat carrier that bonds in mould.
5. the manufacture method of Concrete decorated hanging board according to claim 4 is it is characterised in that in step S2, spray glue Before water, deashing process is carried out to mould.
6. the manufacture method of Concrete decorated hanging board according to claim 1 is it is characterised in that in step S2, described mixed Solidifying soil is self-leveling concrete.
7. the manufacture method of Concrete decorated hanging board according to claim 1 is it is characterised in that in step S4, wash away behaviour First flat carrier is peeled off before work.
8. the manufacture method of the Concrete decorated hanging board according to claim 1 or 7 is it is characterised in that in step S4, utilize Hydraulic giant injection carries out flush operation.
9. the manufacture method of Concrete decorated hanging board according to claim 1 is it is characterised in that also include step S5, institute Stating step S5 is that the decorative pattern that product surface in step S4 is formed carries out pigment description.
10. the manufacture method of Concrete decorated hanging board according to claim 9 is it is characterised in that in step S5, to decoration After pattern carries out pigment description, then to product gunning concrete protective agent.
CN201610840157.4A 2016-09-22 2016-09-22 Manufacturing method for concrete decorative hanging plate Pending CN106393395A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610840157.4A CN106393395A (en) 2016-09-22 2016-09-22 Manufacturing method for concrete decorative hanging plate

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Application Number Priority Date Filing Date Title
CN201610840157.4A CN106393395A (en) 2016-09-22 2016-09-22 Manufacturing method for concrete decorative hanging plate

Publications (1)

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108274589A (en) * 2017-12-29 2018-07-13 湖北工业大学 The production method of decorative concrete products
CN108274590A (en) * 2017-12-29 2018-07-13 湖北工业大学 Concrete surface pattern method of modifying
CN108656324A (en) * 2018-05-09 2018-10-16 中建商品混凝土有限公司 The production method for transferring concrete retarder and abnormity or vertical mold transfer concrete
CN110027353A (en) * 2019-03-15 2019-07-19 中民筑友新材有限公司 A kind of UHPC Decorative hanging board manufacture craft of chip-axe rectangular slab of stone effect
CN110733102B (en) * 2019-10-09 2021-11-12 安徽汇辽新型装饰材料有限公司 Method for exposing aggregate by using decorative panel of ultrahigh-pressure water gun
CN113787597A (en) * 2021-09-08 2021-12-14 中建商品混凝土有限公司 Preparation method of image cement product without film uncovering
CN115464748A (en) * 2022-08-18 2022-12-13 华润水泥技术研发有限公司 UHPC formula image concrete and preparation method thereof
CN116102303A (en) * 2022-08-18 2023-05-12 华润水泥技术研发有限公司 Self-leveling image concrete and manufacturing method thereof

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1034161A (en) * 1988-12-09 1989-07-26 张宝贵 A kind of manufacture method of artificial stone ornament
CN1338985A (en) * 1999-02-17 2002-03-06 耶内·萨穆利·那曼卡 Method for creating patterned concrete surface
CN1811104A (en) * 2005-01-28 2006-08-02 张宝贵 Outer wall decorating hung board of reproduced stone and its production process and mold
CN102704643A (en) * 2012-06-20 2012-10-03 中国十七冶集团有限公司 Manufacturing method for rinsing exposed aggregate colorful concrete external-hung wallboard
CN103924763A (en) * 2014-04-17 2014-07-16 安徽华普节能材料股份有限公司 Manufacturing process for external wall decoration hanging plate
EP2789439A1 (en) * 2013-04-09 2014-10-15 Niels Pieter Gerard Nieuweboer Method for manufacturing a variety of esthetic concrete surfaces using metal molds and a magnetic substrate

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1034161A (en) * 1988-12-09 1989-07-26 张宝贵 A kind of manufacture method of artificial stone ornament
CN1338985A (en) * 1999-02-17 2002-03-06 耶内·萨穆利·那曼卡 Method for creating patterned concrete surface
CN1811104A (en) * 2005-01-28 2006-08-02 张宝贵 Outer wall decorating hung board of reproduced stone and its production process and mold
CN102704643A (en) * 2012-06-20 2012-10-03 中国十七冶集团有限公司 Manufacturing method for rinsing exposed aggregate colorful concrete external-hung wallboard
EP2789439A1 (en) * 2013-04-09 2014-10-15 Niels Pieter Gerard Nieuweboer Method for manufacturing a variety of esthetic concrete surfaces using metal molds and a magnetic substrate
CN103924763A (en) * 2014-04-17 2014-07-16 安徽华普节能材料股份有限公司 Manufacturing process for external wall decoration hanging plate

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108274589A (en) * 2017-12-29 2018-07-13 湖北工业大学 The production method of decorative concrete products
CN108274590A (en) * 2017-12-29 2018-07-13 湖北工业大学 Concrete surface pattern method of modifying
CN108274589B (en) * 2017-12-29 2020-08-07 湖北工业大学 Method for making decorative concrete products
CN108656324A (en) * 2018-05-09 2018-10-16 中建商品混凝土有限公司 The production method for transferring concrete retarder and abnormity or vertical mold transfer concrete
CN110027353A (en) * 2019-03-15 2019-07-19 中民筑友新材有限公司 A kind of UHPC Decorative hanging board manufacture craft of chip-axe rectangular slab of stone effect
CN110733102B (en) * 2019-10-09 2021-11-12 安徽汇辽新型装饰材料有限公司 Method for exposing aggregate by using decorative panel of ultrahigh-pressure water gun
CN113787597A (en) * 2021-09-08 2021-12-14 中建商品混凝土有限公司 Preparation method of image cement product without film uncovering
CN115464748A (en) * 2022-08-18 2022-12-13 华润水泥技术研发有限公司 UHPC formula image concrete and preparation method thereof
CN116102303A (en) * 2022-08-18 2023-05-12 华润水泥技术研发有限公司 Self-leveling image concrete and manufacturing method thereof

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Application publication date: 20170215