CN103880345B - Concrete imitated marble granite dry powder aquation moulding process and composition of raw materials thereof - Google Patents
Concrete imitated marble granite dry powder aquation moulding process and composition of raw materials thereof Download PDFInfo
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- CN103880345B CN103880345B CN201410030816.9A CN201410030816A CN103880345B CN 103880345 B CN103880345 B CN 103880345B CN 201410030816 A CN201410030816 A CN 201410030816A CN 103880345 B CN103880345 B CN 103880345B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Abstract
The invention discloses a kind of concrete imitated marble granite dry powder aquation moulding process and composition of raw materials thereof, composition of raw materials comprises ceramic waste residue, breeze, cement and quartz sand; Moulding process comprises colour mixture and spice, storing, computer dust, multi-pipeline cloth, control the steps such as the whole pattern of mechanical hand adjustment, the aquation that sprays water with high pressure, vibratory compaction, vapor cure, surface finish; Its composition of raw materials of the present invention is based on ceramic waste residue and cement, and moulding process, without the need to high-temperature firing process, has the advantages such as low-carbon environment-friendly is energy-conservation; And the finished product fidelity of this technological forming is high, sheet metal thickness is 10-30mm or finished product concrete imitation marble granite composite board surface recombination layer thickness is 3-8mm, each finished bricks slightly difference but associative perception is strong, high for naturalness during concrete scene, it shapingly all needs high-temperature firing to solve current ceramic industry wall brick or ceramic tile, and the problem of a large amount of ceramic waste residue process produced produced by consume energy large and seriously polluted and traditional ceramics industry wall brick or ceramic tile.
Description
Technical field
The present invention relates to wall brick finishing material production technical field, be specifically related to a kind of concrete imitated marble granite dry powder aquation moulding process and composition of raw materials thereof.
Background technology
Current ceramic industry wall brick or ceramic tile its shapingly all need high-temperature firing, consume energy large and seriously polluted, traditional ceramics industry wall brick or ceramic tile are produced and also can be produced a large amount of ceramic waste residue simultaneously.For solving the problem, be necessary to seek a kind of need not high-temperature firing power consumption less and simultaneously can to the wall brick of ceramic waste residue recycling or tile forming technique.And in recent years imitated marble granite brick because of its imitating natural marble grouan fidelity high, also extensively popular.In conjunction with above-mentioned phenomenon, I proposes a kind of concrete imitated marble granite dry powder aquation moulding process.
Summary of the invention
For the deficiencies in the prior art, the present invention aims to provide a kind of low-carbon energy-saving environmental protection without the need to high-temperature firing and the concrete imitated marble granite dry powder aquation moulding process of a large amount of ceramic waste residues of recycling ceramic industry generation and composition of raw materials thereof.
For achieving the above object, the present invention adopts following technical scheme:
Concrete imitated marble granite composition of raw materials, comprises the ceramic waste residue of 20%-60% weight part, cement and quartz sand that the breeze of 10%-15% weight part, weight ratio are 1:1-1:2.
Concrete imitated marble granite dry powder aquation moulding process, comprises the following steps, (1) colour mixture spice; (2) storing; (3) computer dusts; (4) multi-pipeline cloth; (5) the whole pattern of mechanical hand adjustment is controlled; (6) spray water with high pressure aquation; (7) vibratory compaction; (8) vapor cure; (9) surface finish; (10) packaging and warehousing.
Further, above-mentioned concrete imitated marble granite dry powder aquation moulding process, concrete technology flow process is, (1) colour mixture spice, by ceramic waste residue, breeze, cement and quartz sand according to actual needs proportioning, mixes and stirs; (2) storing, selects colorant according to actual needs and is stored in computer powder spraying apparatus for subsequent use; (3) computer dusts, and to be sprayed on by the colorant stored in step (2) on the compound that step (1) stirred by computer powder spraying apparatus; (4) multi-pipeline cloth, the base-material of multiple color, at each pipeline monitor mixing cloth, forms different lines skin texture; (5) control the whole pattern of mechanical hand adjustment, pass through control mechanical Freehandhand-drawing system and adjust pattern according to the pattern texture of required imitated marble granite brick; (6) spray water with high pressure aquation, adds additive for improving product strength and plasticity and by the hydration process that sprays water with high pressure in water; (7) vibratory compaction, is delivered to shaking table vibratory compaction after hydration process, to ensure the closely knit of finished product concrete imitated marble granite; (8) vapor cure, is delivered to steam-curing chamber and carries out maintenance to improve the physicals of finished product concrete imitated marble granite; (9) surface finish, by polishing machine to the polished finish of finished product concrete imitation marble granite face, to reach smooth surface; (10) packaging and warehousing, the finished product concrete imitated marble granite subpackage after surface finish is packaged into stock and puts.
The present invention has following beneficial effect:
Concrete imitated marble granite dry powder aquation moulding process of the present invention and composition of raw materials thereof, its composition of raw materials is based on ceramic waste residue and cement, and simultaneously moulding process is without the need to high-temperature firing process, has the advantages such as low-carbon environment-friendly is energy-conservation; The finished product fidelity of this technological forming is high, sheet metal thickness is 10-30mm or finished product concrete imitation marble granite composite board surface recombination layer thickness is 3-8mm, each finished bricks slightly difference but associative perception is strong, high for its naturalness during concrete scene, it shapingly all needs high-temperature firing to solve current ceramic industry wall brick or ceramic tile, and the problem of a large amount of ceramic waste residue process produced produced by consume energy large and seriously polluted and traditional ceramics industry wall brick or ceramic tile.
Accompanying drawing explanation
Fig. 1 is the schematic flow sheet of concrete imitated marble granite dry powder aquation moulding process of the present invention.
Embodiment
Below in conjunction with drawings and the specific embodiments, the invention will be further described, understands the technological thought of application claims protection so that clearer.
Concrete imitated marble granite composition of raw materials of the present invention, comprises ceramic waste residue, breeze, cement and quartz sand.The composition by weight of concrete each raw material adjusts than the concrete imitated marble granite quality and performance that can obtain according to actual needs.The composition by weight of the best each raw material of concrete imitated marble granite composition of raw materials is the ceramic waste residue of 20%-60% weight part, the breeze of 10%-15% weight part, weight ratio are 1:1-1:2 cement and quartz sand.
Be illustrated in figure 1 the flow process of concrete imitated marble granite dry powder aquation moulding process of the present invention, concrete steps are: (1) colour mixture spice, by ceramic waste residue, breeze, cement and quartz sand according to actual needs proportioning, mix and stir;
(2) storing, selects colorant according to actual needs and is stored in computer powder spraying apparatus for subsequent use;
(3) computer dusts, and to be sprayed on by the colorant stored in step (2) on the compound that step (1) stirred by computer powder spraying apparatus;
(4) multi-pipeline cloth, the base-material of multiple color, at each pipeline monitor mixing cloth, forms different lines skin texture;
(5) control the whole pattern of mechanical hand adjustment, pass through control mechanical Freehandhand-drawing system and adjust pattern according to the pattern texture of required imitated marble granite brick;
(6) spray water with high pressure aquation, adds additive for improving product strength and plasticity and by the hydration process that sprays water with high pressure in water;
(7) vibratory compaction, is delivered to shaking table vibratory compaction after hydration process, to ensure the closely knit of finished product concrete imitated marble granite;
(8) vapor cure, is delivered to steam-curing chamber and carries out maintenance to improve the physicals of finished product concrete imitated marble granite;
(9) surface finish, by polishing machine to the polished finish of finished product concrete imitation marble granite face, to reach smooth surface;
(10) packaging and warehousing, the finished product concrete imitated marble granite subpackage after surface finish is packaged into stock and puts.
For a person skilled in the art, according to technical scheme described above and design, other various corresponding change and distortion can be made, and all these change and distortion all should belong within the protection domain of the claims in the present invention.
Claims (1)
1. concrete imitated marble granite dry powder aquation moulding process, is characterized in that: concrete technology flow process is, (1) colour mixture spice, by ceramic waste residue, breeze, cement and quartz sand according to actual needs proportioning, mixes and stirs; (2) storing, selects colorant according to actual needs and is stored in computer powder spraying apparatus for subsequent use; (3) computer dusts, and to be sprayed on by the colorant stored in step (2) on the compound that step (1) stirred by computer powder spraying apparatus; (4) multi-pipeline cloth, the base-material of multiple color, at each pipeline monitor mixing cloth, forms different lines skin texture; (5) control the whole pattern of mechanical hand adjustment, pass through control mechanical Freehandhand-drawing system and adjust pattern according to the pattern texture of required imitated marble granite brick; (6) spray water with high pressure aquation, adds additive for improving product strength and plasticity and by the hydration process that sprays water with high pressure in water; (7) vibratory compaction, is delivered to shaking table vibratory compaction after hydration process, to ensure the closely knit of finished product concrete imitated marble granite; (8) vapor cure, is delivered to steam-curing chamber and carries out maintenance to improve the physicals of finished product concrete imitated marble granite; (9) surface finish, by polishing machine to the polished finish of finished product concrete imitation marble granite face, to reach smooth surface; (10) packaging and warehousing, the finished product concrete imitated marble granite subpackage after surface finish is packaged into stock and puts.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410030816.9A CN103880345B (en) | 2014-01-22 | 2014-01-22 | Concrete imitated marble granite dry powder aquation moulding process and composition of raw materials thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410030816.9A CN103880345B (en) | 2014-01-22 | 2014-01-22 | Concrete imitated marble granite dry powder aquation moulding process and composition of raw materials thereof |
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| CN103880345A CN103880345A (en) | 2014-06-25 |
| CN103880345B true CN103880345B (en) | 2015-10-28 |
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| CN106738327A (en) * | 2016-12-20 | 2017-05-31 | 东莞市德维雕塑工艺品有限公司 | A kind of large area Artistic stone material processing unit (plant) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1088868A (en) * | 1992-03-25 | 1994-07-06 | 龚哲夫 | Impervious radiation-proof marble faced brick and production technique |
| CN101219909A (en) * | 2007-01-12 | 2008-07-16 | 张建红 | Method for manufacturing porcelain polished brick with slurry pouring method |
| CN103265226A (en) * | 2013-05-21 | 2013-08-28 | 石磊 | Composite blast furnace mineral powder and synthetic material made from same |
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2014
- 2014-01-22 CN CN201410030816.9A patent/CN103880345B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1088868A (en) * | 1992-03-25 | 1994-07-06 | 龚哲夫 | Impervious radiation-proof marble faced brick and production technique |
| CN101219909A (en) * | 2007-01-12 | 2008-07-16 | 张建红 | Method for manufacturing porcelain polished brick with slurry pouring method |
| CN103265226A (en) * | 2013-05-21 | 2013-08-28 | 石磊 | Composite blast furnace mineral powder and synthetic material made from same |
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| CN103880345A (en) | 2014-06-25 |
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