CN109776097A - A kind of high-performance ceramic brick adobe with gradient-structure - Google Patents
A kind of high-performance ceramic brick adobe with gradient-structure Download PDFInfo
- Publication number
- CN109776097A CN109776097A CN201711109208.7A CN201711109208A CN109776097A CN 109776097 A CN109776097 A CN 109776097A CN 201711109208 A CN201711109208 A CN 201711109208A CN 109776097 A CN109776097 A CN 109776097A
- Authority
- CN
- China
- Prior art keywords
- layer
- adobe
- green body
- ceramic tiles
- gradient
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses a kind of high-performance ceramic brick adobe with gradient-structure has the double-layer structure by billet surface layer and green body backing layer compression moulding, and the billet surface layer is compacted zone, and the green body backing layer is open-pored porous layer.Ceramic Tiles adobe of the invention is the double-layer structure with gradient, its green body backing layer is open-pored porous layer, the adhesion strength of Ceramic Tiles green body bottom surface and cement mortar is improved by increasing specific surface area and pinning effect, to realize that high-strength interfaces combine, the hollowing and the problem that falls off that Ceramic Tiles occur in paving and use process are improved.The invention also discloses the preparation method of the Ceramic Tiles adobe, technical process is simple, it is easy to accomplish industrialization, and reproducible, high yield rate.The present invention is suitable for the adobe of a variety of Ceramic Tiles with decorative effect.
Description
Technical field
The present invention relates to architectural pottery field, in particular to a kind of high-performance ceramic brick adobe with gradient-structure.
Background technique
In recent years, the income groups of the general public represented with the development of Real estate industry and middle class expand,
Requirement of the people to hardware conditions such as houses is higher and higher；Ceramic Tiles as home decorating also become important selection, and right
In ceramic tile itself in addition to also needing the practicability for ensuring and improving Ceramic Tiles other than its beautiful decorative expansion.Hollowing phenomenon one
It is directly building ceramic tiles quotidian quality problems in paving use process, its presence makes Ceramic Tiles core the most
Decoration, using effect are had a greatly reduced quality, it is also possible to become potential security risk.And when hollowing phenomenon occurs in kitchen, bathroom etc.
Region is then easy to form ponding generation stench at Ceramic Tiles bottom, seriously affects people and occupies experience.Between building ceramic tiles and cement mortar
Bond strength deficiency be to cause one of basic reason of hollowing.Currently, in architectural ceramic industry, it is main by increasing Ceramic Tiles back end
Specific surface area (such as concave and convex stripe, crossed square concave and convex stripe, hexagon concave and convex stripe) the Lai Tigao Ceramic Tiles and cement of line
Contact area, achieve the purpose that increase Ceramic Tiles and cement bond strength.But porcelain not can effectively solve still using this kind of method
The problem of wall hollowing falls off on matter brick.In order to solve the problems, such as the hollowing of Ceramic Tiles and fall off, need to increase Ceramic Tiles and binder
Bond strength reduce maintenance cost to increase service life.In the intensity for increasing Ceramic Tiles and binder, tile bonding
Agent is a kind of mode being often used, but its cost is often several times or even several times of ordinary mortar, this will increase construction cost.
Summary of the invention
It is an object of the invention in view of the above shortcomings of the prior art, provide a kind of high-performance pottery with gradient-structure
Ceramic tile adobe, the Ceramic Tiles adobe have gradient-structure and can apply to the preparation of the Ceramic Tiles of a variety of decorative effects.
The technical solution used in the present invention is: a kind of high-performance ceramic brick adobe with gradient-structure, have by
The double-layer structure of billet surface layer and green body backing layer compression moulding, the billet surface layer are compacted zone, the green body back end
Layer is open-pored porous layer.
As a further improvement of the foregoing solution, the open cell porous structure of the green body backing layer is by pore creating material foam process
It is made.
Specifically, the compacted zone is for realizing the traditional decoration of Ceramic Tiles in subsequent machining technology, such as the billet surface
Decorative pattern needed for layer obtains after the charity of the glaze such as overglaze, color glaze, throwing glaze, can be prepared by firing with decorative effect
Ceramic Tiles.The green body backing layer has open cell porous structure, can be improved
A kind of preparation method of the Ceramic Tiles adobe as described above with gradient-structure comprising following processing step:
1) prepared by base powder: the different base powder of two kinds of moisture content is made by mist projection granulating in conventional ceramic slurry, i.e., it is low to contain
Two kinds of water rate base powder and high-moisture percentage base powder, then mix high-moisture percentage base powder after sieving is handled with a certain amount of pore creating material
Uniformly, must foam base powder, and the foaming base powder and low-water-content base powder are carried out aging processing respectively；
2) form: using the low-water-content base powder in step 1) as green body fabric, the foaming base powder in step 1) is green body bottom
Material, dry-pressing formed using secondary material distributing, being formed is compacted zone with billet surface layer and green body backing layer is open-pored porous layer
The adobe of double-layer structure；
3) it post-processes: the resulting adobe of step 2) being placed in drying in dry kiln, passes through mill blank machine after dry to adobe table
Face carries out throwing flat processing, obtains adobe finished product.
Ceramic Tiles adobe with gradient-structure of the invention, the brick suitable for a variety of Ceramic Tiles with decorative effect
Base.
The beneficial effects of the present invention are: Ceramic Tiles adobe of the invention is the double-layer structure with gradient, green body back end
Layer is open-pored porous layer, strong by the bonding for increasing specific surface area and pinning effect raising Ceramic Tiles green body bottom surface and cement mortar
Degree improves the hollowing and the problem that falls off that Ceramic Tiles occur in paving and use process to realize that high-strength interfaces combine.
Present invention process process is simple, it is easy to accomplish industrialization, and reproducible, high yield rate.The present invention is suitable for a variety of with dress
Adorn the adobe of the Ceramic Tiles of effect.
Specific embodiment
The present invention is specifically described below with reference to embodiment, in order to technical field personnel to of the invention
Understand.It is necessary to it is emphasized that embodiment is only intended to, the present invention will be further described herein, should not be understood as to this
The limitation of invention protection scope, fields person skilled in the art, the non-intrinsically safe that the present invention is made according to foregoing invention content
The modifications and adaptations of property, should still fall within protection scope of the present invention.Mentioned raw materials following simultaneously are unspecified, are
Commercial product；The processing step or preparation method not referred in detail be processing step known to a person skilled in the art or
Preparation method.
Embodiment 1
A kind of high-performance ceramic brick adobe with gradient-structure has and is suppressed by billet surface layer and green body backing layer
Molding double-layer structure, the billet surface layer are compacted zone, and the green body backing layer is open-pored porous layer, and preparation method is such as
Under:
1) prepared by blank: conventional ceramic slurry is prepared into the low-water-content that moisture content is 4% by mist projection granulating respectively
The high-moisture percentage base powder that base powder and moisture content are 7%, then by high-moisture percentage base powder cross after the processing of 20 meshes with carbon dust and starch
Uniformly mixing, must foam base powder, and wherein the total amount of adding of carbon dust and starch is 0.5% of gross mass in foaming base powder, then low is contained
Water rate base powder and foaming base powder are distinguished aging 9 days；
2) form: using the low-water-content base powder in step 1) as green body fabric, the foaming base powder in step 1) is green body bottom
Material, and the mass ratio of green body fabric and green body bottom material is 10: 1, dry-pressing formed using secondary material distributing, that is, being formed has billet surface
Layer be compacted zone and green body backing layer be open-pored porous layer double-layer structure adobe；
3) it post-processes: the resulting adobe of step 2) is placed in drying in dry kiln, drying temperature is 180 DEG C, drying time
For 45min, adobe surface is carried out by mill blank machine to throw flat processing after dry, wherein mill blank is with a thickness of 0.3mm, obtain adobe at
Product.
Embodiment 2
A kind of high-performance ceramic brick adobe with gradient-structure has and is suppressed by billet surface layer and green body backing layer
Molding double-layer structure, the billet surface layer are compacted zone, and the green body backing layer is open-pored porous layer, and preparation method is such as
Under:
1) prepared by blank: conventional ceramic slurry is prepared into the low-water-content that moisture content is 5% by mist projection granulating respectively
The high-moisture percentage base powder that base powder and moisture content are 8%, then by high-moisture percentage base powder cross after the processing of 20 meshes with polymethyl
Sour methyl esters uniformly mixes, and must foam base powder, and wherein the additive amount of polymethyl methacrylate is gross mass in foaming base powder
10%, then low-water-content base powder and foaming base powder difference aging 7 days；
2) form: using the low-water-content base powder in step 1) as green body fabric, the foaming base powder in step 1) is green body bottom
Material, and the mass ratio of green body fabric and green body bottom material is 5: 1, dry-pressing formed using secondary material distributing, that is, being formed has billet surface
Layer be compacted zone and green body backing layer be open-pored porous layer double-layer structure adobe；
3) it post-processes: the resulting adobe of step 2) is placed in drying in dry kiln, drying temperature is 150 DEG C, drying time
For 60min, adobe surface is carried out by mill blank machine to throw flat processing after dry, wherein mill blank is with a thickness of 0.5mm, obtain adobe at
Product.
Claims (2)
1. a kind of high-performance ceramic brick adobe with gradient-structure, it is characterised in that: have and carried on the back by billet surface layer and green body
The double-layer structure of bottom compression moulding, the billet surface layer are compacted zone, and the green body backing layer is open-pored porous layer.
2. a kind of high-performance ceramic brick adobe with gradient-structure according to claim 1, it is characterised in that: the base
The open cell porous structure of body backing layer is made of pore creating material foam process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711109208.7A CN109776097A (en) | 2017-11-11 | 2017-11-11 | A kind of high-performance ceramic brick adobe with gradient-structure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711109208.7A CN109776097A (en) | 2017-11-11 | 2017-11-11 | A kind of high-performance ceramic brick adobe with gradient-structure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109776097A true CN109776097A (en) | 2019-05-21 |
Family
ID=66484486
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711109208.7A Pending CN109776097A (en) | 2017-11-11 | 2017-11-11 | A kind of high-performance ceramic brick adobe with gradient-structure |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109776097A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111605043A (en) * | 2020-05-14 | 2020-09-01 | 东莞市唯美陶瓷工业园有限公司 | Porous gradient ceramic tile and manufacturing method thereof |
| CN114853445A (en) * | 2022-05-06 | 2022-08-05 | 蒙娜丽莎集团股份有限公司 | Easy-to-bond green body for improving bonding strength of ceramic tile, ceramic tile comprising easy-to-bond green body and preparation method |
-
2017
- 2017-11-11 CN CN201711109208.7A patent/CN109776097A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111605043A (en) * | 2020-05-14 | 2020-09-01 | 东莞市唯美陶瓷工业园有限公司 | Porous gradient ceramic tile and manufacturing method thereof |
| CN114853445A (en) * | 2022-05-06 | 2022-08-05 | 蒙娜丽莎集团股份有限公司 | Easy-to-bond green body for improving bonding strength of ceramic tile, ceramic tile comprising easy-to-bond green body and preparation method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN107129308A (en) | Ceramic Tiles adobe that a kind of anti-hollowing comes off and its preparation method and application | |
| CN102877614B (en) | Production method of heat insulating and preserving ceramic composite plate with decorative properties | |
| CN105712701B (en) | A kind of single layer glaze transmutation brick and preparation method thereof | |
| CN108892490B (en) | Green body for enhancing bonding strength of paving and pasting ceramic tile and preparation method thereof | |
| CN105000866A (en) | Glazed tile prepared from sludge with mirror-effect surface and preparation method thereof | |
| CN101386521A (en) | Method for preparing environment friendly ceramic gaged brick by Yellow River sediment | |
| WO2008011786A1 (en) | Preparation method of a tile with solid pores as decoration and its product | |
| KR20150036303A (en) | Method for the production of solid surfaces for construction | |
| CN101812909A (en) | Method for producing anti-pollution flexible real stone face tiles | |
| CN106316356A (en) | Method for preparing stone jade porcelain polished tile | |
| CN108083769A (en) | A kind of sintering brick permeable to water produced using ceramic particle and preparation method thereof | |
| CN109437847A (en) | Light-weight ceramic tile and preparation method thereof | |
| CN109776097A (en) | A kind of high-performance ceramic brick adobe with gradient-structure | |
| CN109879674A (en) | A kind of Ceramic Tiles adobe and preparation method thereof with double-layer structure | |
| CN103964818A (en) | Antique porcelain prepared by abandoned tiles and preparation process of antique porcelain | |
| CN110357656A (en) | A kind of ceramic water-permeable brick and preparation method thereof | |
| CN110510936A (en) | Artificial porous volcanic rock slabstone of one kind and preparation method thereof | |
| KR101149576B1 (en) | Manufacturing method for clay brick and clay brick | |
| CN106542848B (en) | Daily porous composite ceramics with thermal insulation property and preparation method thereof | |
| CN110078375A (en) | It is a kind of for the crack glaze of glass Mosaic and the preparation process of glass Mosaic | |
| KR101145174B1 (en) | An antique feel provided clay bricks and pavers, and method for manufacturing the same | |
| CN104591695A (en) | Manufacturing method of large-sized regenerated ceramic | |
| CN104631745B (en) | Cement brick embedded with metallic beads and preparation method thereof | |
| CN103979809B (en) | Lepidolite extracted lithium slag is utilized to prepare the method for few grog white portland cement | |
| CN103555230B (en) | Adhesive for sticking ceramic tiles |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| WD01 | Invention patent application deemed withdrawn after publication | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20190521 |