CN103964818A - Antique porcelain prepared by abandoned tiles and preparation process of antique porcelain - Google Patents
Antique porcelain prepared by abandoned tiles and preparation process of antique porcelain Download PDFInfo
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- CN103964818A CN103964818A CN201410180474.9A CN201410180474A CN103964818A CN 103964818 A CN103964818 A CN 103964818A CN 201410180474 A CN201410180474 A CN 201410180474A CN 103964818 A CN103964818 A CN 103964818A
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- glaze
- antique
- tile
- discarded tile
- imitation antique
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Abstract
The invention belongs to the field of ceramics and particularly relates to a piece of antique porcelain and a preparation process thereof, wherein abandoned tiles, generated during a demolition process or a ceramic production process, are used as a raw material of porcelain blank and glaze material to prepare the antique porcelain. The antique porcelain prepared by the abandoned tiles has the effects that the ground coat is black; black sand is uniformly distributed on the glaze and is black granular bulges; the black ground coat and the black sand have the same color, are uniform in color and have impressive textures; a plain antique impression with dhyana is brought to people. The antique porcelain adopts the abandoned tiles, generated during the demolition process or the ceramic production process, as the raw material for producing porcelain clay and glaze material, so that the utilization rate of the resource is effectively increased, discharge of the solid waste is reduced, and meanwhile the production cost is reduced. According to the innovative preparation process, the ceramic glaze is fired at intermediate temperate, and the ceramic firing temperature can be reduced by 100 DEG C, so that fuel can be saved by 20% and the energy consumption is effectively reduced.
Description
Technical field
The invention belongs to ceramic field, be specifically related to a kind of discarded tile that adopts removal or the discarded tile in Production of Ceramics process as the made imitation antique of the raw material of ceramic batch and glaze and manufacture craft thereof.
Background technology
Along with the continuous of people's living standard can be improved, Production of Ceramics has also obtained swift and violent development, meanwhile Ye Wei Production of Ceramics enterprise has brought many problems, wherein relatively distinct issues have two: the one, and the price of Production of Ceramics raw material rises steadily, cause production cost constantly soaring, for enterprise has caused immense pressure; The 2nd, the continuous enhancing of market competition, improves constantly the requirement of ceramic product quality.
If can make high-quality pottery when reducing ceramic raw material cost, for Production of Ceramics enterprise, tool is of great significance, the cost that should consider china clay, glaze in research process is considered the stability of china clay, glaze again, and its key is selecting properly and holds the choosing of ceramic batch, moulding process, glaze selection, firing process etc.
Summary of the invention
In order to address the above problem, the invention provides a kind of discarded tile that adopts removal or the discarded tile in Production of Ceramics process as the made imitation antique of the raw material of ceramic batch and glaze and manufacture craft thereof.
The imitation antique that this kind utilizes discarded tile to produce, is characterized in that: according to weight part meter, the blank formulation of this imitation antique is as follows: discarded tile 20-35, sandy soil 10-20, potassium felspar sand 20-30, clay 10-20, quartzy 10-20; According to weight part meter, the glaze formula of this imitation antique is as follows: discarded tile 30-40, potassium felspar sand 20-30, quartzy 15-25, calcium carbonate 5-10, zinc oxide 10-20.
Further, according to weight part meter, the blank formulation of this imitation antique is as follows: discarded tile 30, sandy soil 15, potassium felspar sand 25, clay 15, quartzy 15.
Further, according to weight part meter, the glaze formula of this imitation antique is as follows: discarded tile 35, potassium felspar sand 25, quartz 18, calcium carbonate 7, zinc oxide 15.
Utilize discarded tile to produce a manufacture craft for imitation antique, it is characterized in that, the production of the Imitative Ancient Porcelains that claim 1-3 provides, comprises the following steps:
Step 1, makes biscuit according to composition of raw materials;
Step 2, makes glaze according to composition of raw materials;
Step 3, glazing on the biscuit that the glaze that step 2 is made makes in step 1;
Step 4, klining, after glaze layer is dry as for kiln in, under oxidizing atmosphere, heat up, when temperature arrives 1250-1310 ℃, stop heating up, and keep 5-10 minute, after naturally cooling, obtain imitation antique.
Optimize, the base of step 1 comprises the following steps:
(1), the waste and old tile of centralized collection, waste and old tile is standby after washing, oven dry;
(2), according to the weight proportion of formula, choosing discarded tile, sandy soil, potassium felspar sand, clay, quartz adds water for ball milling and makes pug;
(3) pug that, ball milling is made is made blue or green base after filter-press dehydration, old, vacuum pugging, roll forming;
(4), treat that blue or green base is dried laggard kiln biscuiting and makes biscuit.
Further, the firing temperature of blue or green base biscuiting is 1000-1050 ℃.
Optimize, the enamel frit makeing material of step 2 comprises the following steps:
(1) the waste and old tile of centralized collection, waste and old tile is crossed 200 mesh sieves after washing, oven dry, pulverizing, and powder process end is standby;
(2) potassium felspar sand, quartz, calcium carbonate, zinc oxide are mixed in proportion to pulverizing, carry out wet ball mill and obtain glaze slip;
(3) will add in the made slurry of step (2) according to the prepared powder of step (1), and stir and make glaze.
Optimize, the glazing mode in step 3 is for watering glaze.
Seen from the above description imitation antique and manufacture craft thereof that, the discarded tile of utilization provided by the invention is produced have following beneficial effect:
(1) the ground-coat enamel face that imitation antique effect is black, glaze is evenly distributed with black sand, the particulate state projection that this black sand is black, the ground-coat enamel face of black and black sand color are unified, even, texture sense is strong, give people a kind of perception of simple and unsophisticated, rich buddhist taste;
(2) the discarded tile that employing is removed or the discarded tile in Production of Ceramics process, as the raw material of producing ceramic clay, glaze, have improved the utilization ratio of resource effectively, have reduced the discharge of solid waste, have also reduced production cost simultaneously;
(3) manufacture craft of innovation, warm firing ceramics glaze in employing, the firing temperature of pottery can reduce by 100 ℃, saves 20% fuel, has effectively reduced energy consumption.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Fig. 1 is for utilizing discarded tile to produce the production technological process of imitation antique.
Fig. 2 is the production technological process of biscuit.
Fig. 3 is the production technological process of glaze.
Embodiment
Technical scheme for a better understanding of the present invention, describes embodiment provided by the invention in detail below in conjunction with accompanying drawing.
The invention provides a kind of imitation antique that utilizes discarded tile to produce, according to weight part meter, the blank formulation of this imitation antique is as follows: discarded tile 20-35, sandy soil 10-20, potassium felspar sand 20-30, clay 10-20, quartzy 10-20; According to weight part meter, the glaze formula of this imitation antique is as follows: discarded tile 30-40, potassium felspar sand 20-30, quartzy 15-25, calcium carbonate 5-10, zinc oxide 10-20.
Imitation antique effect is the ground-coat enamel face of black, and glaze is evenly distributed with black sand, the particulate state projection that this black sand is black, and the ground-coat enamel face of black and black sand color are unified, even, texture sense is strong, give people a kind of perception of simple and unsophisticated, rich buddhist taste.
Shown in Fig. 1, the making method of the imitation antique that the discarded tile of above-mentioned utilization is produced is as follows:
Step 1, makes biscuit according to composition of raw materials;
Step 2, makes glaze according to composition of raw materials;
Step 3, glazing on the biscuit that the glaze that step 2 is made makes in step 1;
Step 4, klining, after glaze layer is dry as for kiln in, under oxidizing atmosphere, heat up, when temperature arrives 1250-1310 ℃, stop heating up, and keep 5-10 minute, after naturally cooling, obtain imitation antique.
Glazing mode in above-mentioned steps 3 is for watering glaze.
In step 1, the formula of blank (weight percent) is as shown in table 1,
Table 1: blank formulation
| Raw material | Discarded tile | Sandy soil | Potassium felspar sand | Clay | Quartzy |
| Content | 30 | 15 | 25 | 15 | 15 |
Shown in Fig. 2, the making method of biscuit is as follows:
(1), the waste and old tile of centralized collection, waste and old tile is standby after washing, oven dry;
(2), according to the weight proportion of formula, choosing discarded tile, sandy soil, potassium felspar sand, clay, quartz adds water for ball milling and makes pug;
(3) pug that, ball milling is made is made blue or green base after filter-press dehydration, old, vacuum pugging, roll forming;
(4), treat that blue or green base is dried laggard kiln biscuiting and makes biscuit, the firing temperature of blue or green base biscuiting is 1000-1050 ℃.
In step 2, the formula of glaze (weight percent) is as shown in table 2,
Table 2: glaze formula
| Raw material | Discarded tile | Potassium felspar sand | Quartzy | Calcium carbonate | Zinc oxide |
| Content | 30-40 | 20-30 | 15-25 | 5-10 | 10-20 |
Shown in Fig. 3, the making method of glaze is as follows:
(1) the waste and old tile of centralized collection, waste and old tile is crossed 200 mesh sieves after washing, oven dry, pulverizing, and powder process end is standby;
(2) potassium felspar sand, quartz, calcium carbonate, zinc oxide are mixed in proportion to pulverizing, carry out wet ball mill and obtain glaze slip;
(3) will add in the made slurry of step (2) according to the prepared powder of step (1), and stir and make glaze.
According to the above-mentioned Imitative Ancient Porcelains manufacture craft providing, the discarded tile that employing is removed or the discarded tile in Production of Ceramics process are as the raw material of producing ceramic clay, glaze, effectively improve the utilization ratio of resource, reduced the discharge of solid waste, also reduced production cost simultaneously;
The manufacture craft of innovation, warm firing ceramics glaze in employing, the firing temperature of pottery can reduce by 100 ℃, saves 20% fuel, has effectively reduced energy consumption.
The above, be only preferred embodiment of the present invention, therefore can not limit scope of the invention process with this, the equivalence of doing according to the present patent application the scope of the claims and description changes and modifies, and all should still remain within the scope of the patent.
Claims (8)
1. an imitation antique that utilizes discarded tile to produce, is characterized in that:
According to weight part meter, the blank formulation of this imitation antique is as follows: discarded tile 20-35, sandy soil 10-20, potassium felspar sand 20-30, clay 10-20, quartzy 10-20;
According to weight part meter, the glaze formula of this imitation antique is as follows: discarded tile 30-40, potassium felspar sand 20-30, quartzy 15-25, calcium carbonate 5-10, zinc oxide 10-20.
2. the imitation antique that the discarded tile of utilization according to claim 1 is produced, is characterized in that: according to weight part meter, the blank formulation of this imitation antique is as follows: discarded tile 30, sandy soil 15, potassium felspar sand 25, clay 15, quartzy 15.
3. the imitation antique that the discarded tile of utilization according to claim 1 and 2 is produced, is characterized in that: according to weight part meter, the glaze formula of this imitation antique is as follows: discarded tile 35, potassium felspar sand 25, quartz 18, calcium carbonate 7, zinc oxide 15.
4. utilize discarded tile to produce a manufacture craft for imitation antique, it is characterized in that, the production of the Imitative Ancient Porcelains of described claim 1-3, comprises the following steps:
Step 1, makes biscuit according to composition of raw materials;
Step 2, makes glaze according to composition of raw materials;
Step 3, glazing on the biscuit that the glaze that step 2 is made makes in step 1;
Step 4, klining, after glaze layer is dry as for kiln in, under oxidizing atmosphere, heat up, when temperature arrives 1250-1310 ℃, stop heating up, and keep 5-10 minute, after naturally cooling, obtain imitation antique.
5. the manufacture craft that the discarded tile of utilization according to claim 4 is produced imitation antique, is characterized in that, the base of described step 1 comprises the following steps:
(1), the waste and old tile of centralized collection, waste and old tile is standby after washing, oven dry;
(2), according to the weight proportion of formula, choosing discarded tile, sandy soil, potassium felspar sand, clay, quartz adds water for ball milling and makes pug;
(3) pug that, ball milling is made is made blue or green base after filter-press dehydration, old, vacuum pugging, roll forming;
(4), treat that blue or green base is dried laggard kiln biscuiting and makes biscuit.
6. the manufacture craft that the discarded tile of utilization according to claim 5 is produced imitation antique, is characterized in that, the firing temperature of blue or green base biscuiting is 1000-1050 ℃.
7. the manufacture craft that the discarded tile of utilization according to claim 4 is produced imitation antique, is characterized in that, the enamel frit makeing material of described step 2 comprises the following steps:
(1) the waste and old tile of centralized collection, waste and old tile is crossed 200 mesh sieves after washing, oven dry, pulverizing, and powder process end is standby;
(2) potassium felspar sand, quartz, calcium carbonate, zinc oxide are mixed in proportion to pulverizing, carry out wet ball mill and obtain glaze slip;
(3) will add in the made slurry of step (2) according to the prepared powder of step (1), and stir and make glaze.
8. according to utilizing discarded tile to produce the manufacture craft of imitation antique described in claim 4 or 7, it is characterized in that: the glazing mode in step 3 is for watering glaze.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410180474.9A CN103964818B (en) | 2014-04-30 | 2014-04-30 | A kind of utilize discarded tile to produce imitation antique and manufacture craft |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410180474.9A CN103964818B (en) | 2014-04-30 | 2014-04-30 | A kind of utilize discarded tile to produce imitation antique and manufacture craft |
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| CN103964818A true CN103964818A (en) | 2014-08-06 |
| CN103964818B CN103964818B (en) | 2015-11-04 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104341138A (en) * | 2014-08-29 | 2015-02-11 | 福建省德化县腾艺陶瓷有限公司 | Blank, glaze formula and preparation process for preparation of imitated ceramics by utilizing waste porcelain clay |
| CN104944916A (en) * | 2015-05-29 | 2015-09-30 | 苏州拓科仪器设备有限公司 | Glaze blue-and-white porcelain |
| CN105174913A (en) * | 2015-08-19 | 2015-12-23 | 四川省庄王黑砂股份有限公司 | Firing process for black sand pottery |
| CN109020212A (en) * | 2018-09-20 | 2018-12-18 | 河南省钧艺照明灯具有限公司 | It is a kind of to watch lamps and lanterns and preparation method thereof suitable for outdoor ceramics |
| CN109336551A (en) * | 2018-09-20 | 2019-02-15 | 河南省钧艺照明灯具有限公司 | A kind of pottery lamp manufacturing method of environmental protection type composite |
| CN110041044A (en) * | 2019-03-22 | 2019-07-23 | 湖南仙凤瓷业有限公司 | Imitative Ancient Porcelains and preparation method thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102584176B (en) * | 2012-02-13 | 2014-08-27 | 广州世正环保科技发展有限公司 | Method for preparing ceramic wall and floor tile by utilizing construction waste |
| CN103044009A (en) * | 2012-12-26 | 2013-04-17 | 李建顺 | Archaized bricks produced by using polished brick factory waste materials and preparation method thereof |
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2014
- 2014-04-30 CN CN201410180474.9A patent/CN103964818B/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104341138A (en) * | 2014-08-29 | 2015-02-11 | 福建省德化县腾艺陶瓷有限公司 | Blank, glaze formula and preparation process for preparation of imitated ceramics by utilizing waste porcelain clay |
| CN104944916A (en) * | 2015-05-29 | 2015-09-30 | 苏州拓科仪器设备有限公司 | Glaze blue-and-white porcelain |
| CN105174913A (en) * | 2015-08-19 | 2015-12-23 | 四川省庄王黑砂股份有限公司 | Firing process for black sand pottery |
| CN109020212A (en) * | 2018-09-20 | 2018-12-18 | 河南省钧艺照明灯具有限公司 | It is a kind of to watch lamps and lanterns and preparation method thereof suitable for outdoor ceramics |
| CN109336551A (en) * | 2018-09-20 | 2019-02-15 | 河南省钧艺照明灯具有限公司 | A kind of pottery lamp manufacturing method of environmental protection type composite |
| CN110041044A (en) * | 2019-03-22 | 2019-07-23 | 湖南仙凤瓷业有限公司 | Imitative Ancient Porcelains and preparation method thereof |
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| CN103964818B (en) | 2015-11-04 |
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Denomination of invention: Antique porcelain prepared by abandoned tiles and preparation process of antique porcelain Effective date of registration: 20171218 Granted publication date: 20151104 Pledgee: Credit cooperatives Dehua County Rural Credit Cooperative Union in Jiujiang Pledgor: Fujian Province Jia Shunyi product limited-liability company Registration number: 2017990001184 |
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Date of cancellation: 20201229 Granted publication date: 20151104 Pledgee: Credit cooperatives Dehua County Rural Credit Cooperative Union in Jiujiang Pledgor: FUJIAN JIASHUN ARTS & CRAFTS Corp.,Ltd. Registration number: 2017990001184 |