CN104126830A - 蜂蜜瓜蒌汁饮料的加工技术及生产工艺 - Google Patents

蜂蜜瓜蒌汁饮料的加工技术及生产工艺 Download PDF

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CN104126830A
CN104126830A CN201410273868.9A CN201410273868A CN104126830A CN 104126830 A CN104126830 A CN 104126830A CN 201410273868 A CN201410273868 A CN 201410273868A CN 104126830 A CN104126830 A CN 104126830A
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honey
snakegourd fruit
juice beverage
concentrate
temperature
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王汪平
袁满青
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ANHUI WANFENG BEE INDUSTRY GROUP Co Ltd
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ANHUI WANFENG BEE INDUSTRY GROUP Co Ltd
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    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52—Adding ingredients
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52—Adding ingredients
    • A23L2/56—Flavouring or bittering agents
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
    • A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
    • A—HUMAN NECESSITIES
    • A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof

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  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Mycology (AREA)
  • Non-Alcoholic Beverages (AREA)

Abstract

本发明公开了蜂蜜瓜蒌汁饮料的加工技术及生产工艺，将瓜蒌囊，通过破碎、打浆、离心分离、过滤、浓缩等先进技术，变废为宝。本发明克服了现有技术的不足，经科学配制，加入瓜蒌囊汁中加入蜂蜜、纯化水和柠檬酸，加工成天然保健饮品，该饮品含有丰富的维生素、氨基酸、蛋白质、脂肪酸、三帖皂苷和多种微量元素，瓜蒌特有的香味，香气协调，无异味。

Description

蜂蜜瓜蒌汁饮料的加工技术及生产工艺
技术领域
本发明涉及瓜蒌处理技术领域，具体属于一种蜂蜜瓜蒌汁饮料的加工技术及生产工艺。 
背景技术
潜山县素有中国瓜蒌之乡，天柱山瓜蒌籽被国家质检总局界定为国家地理标志保护产品。2013年，全县种植瓜蒌面积达6万余亩，年产瓜蒌籽4000吨，瓜蒌皮3200吨，天花粉200吨，瓜瓤20000吨。瓜蒌全身是宝，籽、皮、根均可入药又可食用，而瓜蒌囊尚未开发利用。 
发明内容
本发明的目的是提供了蜂蜜瓜蒌汁饮料的加工技术及生产工艺，克服了现有技术的不足，将瓜蒌囊，通过破碎、打浆、离心分离、过滤、浓缩等先进技术，变废为宝，并经科学配制，加工而成的天然保健饮品，该饮品含有丰富的维生素、氨基酸、蛋白质、脂肪酸、三帖皂苷和多种微量元素，瓜蒌特有的香味，香气协调，无异味。 
本发明采用的技术方案如下： 
蜂蜜瓜蒌汁饮料的加工技术及生产工艺，其特征在于：其工艺步骤如下： 
(1)蜂蜜处理：将蜂蜜在60℃巴氏杀菌30分钟，经过800目精滤后，再60℃低温真空浓缩，成品水分控制在20％±0.5Wt％； 
(2)瓜蒌处理：将筛选后的瓜蒌清晰去皮去籽得瓜蒌囊； 
(3)瓜蒌囊处理：将瓜蒌囊破碎、打浆、渣汁分离，再经80目过滤、加热、反复匀速搅拌，最后低温浓缩，得瓜蒌浓缩液低温储存； 
(4)混合：将蒌浓缩液自然解冻至常温，按量投入配料缸，依次加入适量蜂蜜、柠檬酸和纯化水，反复搅拌后，经微孔膜过滤，再经板框压滤机精滤后罐装，至杀菌锅中缓慢升至121℃，保持40分钟后，分阶段喷淋冷却至50℃出杀菌锅得蜂蜜瓜蒌汁饮料； 
所述的混合比例为：瓜蒌浓缩液15-25％、纯化水70-80％、紫云英蜂蜜3-9％、柠檬酸0.02-0.09％ 
所述步骤(3)中的低温浓缩浓缩参数为：真空压力0.092MPa、蒸发温度≤60℃、出料温度≤50℃，浓缩液控制在18±0.5Brix范围内。 
所述的混合比例为：瓜蒌浓缩液20％、纯化水75％、紫云英蜂蜜5％、柠檬酸0.06％。 
所述的微孔膜过滤过滤精度为0.45um、0.2um，所述的板框压滤机精滤过滤精度为0.1um。 
所述瓜蒌浓缩液储存温度为-18℃。 
所述蜂蜜为紫云英蜂蜜。 
与已有技术相比，本发明的有益效果如下： 
本发明是将瓜囊，通过破碎、打浆、离心分离、过滤、浓缩等先进技术，变废为宝，并经科学配制，加工而成的天然保健饮品。该饮品含有丰富的维生素、氨基酸、蛋白质、脂肪酸、三帖皂苷和多种微量元素；理化指标：总糖度：5％，总酸度：0.45％，砷≤0.2mg/Kg、铅≤0.3mg/Kg、铜≤5mg/Kg；微生物指标：菌落总数(cfu/ml)：＜10，大肠菌群(MPN/ml)：＜3，致病菌：不得检出。 
具体实施方式
蜂蜜瓜蒌汁饮料的加工技术及生产工艺，其特征在于：其工艺步骤如下： 
(1)蜂蜜处理：将蜂蜜在60℃巴氏杀菌30分钟，经过800目精滤后，再60℃低温真空浓缩，成品水分控制在20％±0.5Wt％； 
(2)瓜蒌处理：将筛选后的瓜蒌清晰去皮去籽得瓜蒌囊； 
(3)瓜蒌囊处理：将瓜蒌囊破碎、打浆、渣汁分离，再经80目过滤、加热、反复匀速搅拌，除油，最后低温浓缩(浓缩参数：真空压力0.092MPa、蒸发温度≤60℃、出料温度≤50℃，浓缩液控制在18±0.5Brix范围内)，得瓜蒌浓缩液-18℃低温储存； 
(4)混合：取瓜蒌浓缩液自然解冻至常温，按量投入配料缸，依次加入适量紫云英蜂蜜、柠檬酸，反复搅拌后，经微孔膜(过滤精度0.45um、0.2um)过滤，再经板框压滤机(过滤精度0.1um)精滤后罐装，至杀菌锅中缓慢升至121℃，保持40分钟后，分阶段喷淋冷却至50℃出杀菌锅得蜂蜜瓜蒌汁饮料。 
主要配方：瓜蒌浓缩液20％、纯化水75％、紫云英蜂蜜5％、柠檬酸0.06％。 

Claims (5)

1.蜂蜜瓜蒌汁饮料的加工技术及生产工艺，其特征在于：其工艺步骤如下：
(1)蜂蜜处理：将蜂蜜在60℃巴氏杀菌30分钟，经过800目精滤后，再60℃低温真空浓缩，成品水分控制在20％±0.5Wt％；
(2)瓜蒌处理：将筛选后的瓜蒌清晰去皮去籽得瓜蒌囊；
(3)瓜蒌囊处理：将瓜蒌囊破碎、打浆、渣汁分离，再经80目过滤、加热、反复匀速搅拌，最后低温浓缩，得瓜蒌浓缩液低温储存；
(4)混合：将蒌浓缩液自然解冻至常温，按量投入配料缸，依次加入适量蜂蜜、柠檬酸和纯化水，反复搅拌后，经微孔膜过滤，再经板框压滤机精滤后罐装，至杀菌锅中缓慢升至121℃，保持40分钟后，分阶段喷淋冷却至50℃出杀菌锅得蜂蜜瓜蒌汁饮料；
所述的混合比例为：瓜蒌浓缩液15-25％、纯化水70-80％、蜂蜜3-9％、柠檬酸0.02-0.09％
所述步骤(3)中的低温浓缩浓缩参数为：真空压力0.092MPa、蒸发温度≤60℃、出料温度≤50℃，浓缩液控制在18±0.5Brix范围内。
2.根据权利要求1所述的蜂蜜瓜蒌汁饮料的加工技术及生产工艺，其特征在于：所述的混合比例为：瓜蒌浓缩液20％、纯化水75％、紫云英蜂蜜5％、柠檬酸0.06％。
3.根据权利要求1所述的蜂蜜瓜蒌汁饮料的加工技术及生产工艺，其特征在于：所述的微孔膜过滤过滤精度为0.45um、0.2um，所述的板框压滤机精滤过滤精度为0.1um。
4.根据权利要求1所述的蜂蜜瓜蒌汁饮料的加工技术及生产工艺，其特征在于：所述瓜蒌浓缩液储存温度为-18℃。
5.根据权利要求1或2所述的蜂蜜瓜蒌汁饮料的加工技术及生产工艺，其特征在于：所述蜂蜜为紫云英蜂蜜。
CN201410273868.9A 2014-06-15 2014-06-15 蜂蜜瓜蒌汁饮料的加工技术及生产工艺 Pending CN104126830A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104872763A (zh) * 2015-05-29 2015-09-02 桐城市牯牛背农业开发有限公司 一种瓜蒌汁及其制备方法

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102742803A (zh) * 2012-07-20 2012-10-24 李德祥 瓜蒌果瓤糖膏及其制备方法

Patent Citations (1)

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Publication number Priority date Publication date Assignee Title
CN102742803A (zh) * 2012-07-20 2012-10-24 李德祥 瓜蒌果瓤糖膏及其制备方法

Non-Patent Citations (1)

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Title
无: "瓜蒌汁等新型保健饮料在北京诞生", 《瓜蒌汁等新型保健饮料在北京诞生 HTTP://INFO.TJKX.COM/DETAIL/24426.HTM》, 19 May 2003 (2003-05-19) *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104872763A (zh) * 2015-05-29 2015-09-02 桐城市牯牛背农业开发有限公司 一种瓜蒌汁及其制备方法

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