CN103951872A - 一种轻质eva鞋底材料及其制备方法 - Google Patents

一种轻质eva鞋底材料及其制备方法 Download PDF

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CN103951872A
CN103951872A CN201410211819.2A CN201410211819A CN103951872A CN 103951872 A CN103951872 A CN 103951872A CN 201410211819 A CN201410211819 A CN 201410211819A CN 103951872 A CN103951872 A CN 103951872A
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葛胜超
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East Asia Nanjing Product Of Rubber And Plastic Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/82—Heating or cooling
    • B29B7/823—Temperature control
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04—Homopolymers or copolymers of ethene
    • C08L23/08—Copolymers of ethene
    • C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0853—Vinylacetate
    • A—HUMAN NECESSITIES
    • A43—FOOTWEAR
    • A43B—CHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B13/00—Soles; Sole-and-heel integral units
    • A43B13/02—Soles; Sole-and-heel integral units characterised by the material
    • A43B13/04—Plastics, rubber or vulcanised fibre
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/002—Methods
    • B29B7/005—Methods for mixing in batches
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22—Component parts, details or accessories; Auxiliary operations
    • B29B7/28—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/286—Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/80—Component parts, details or accessories; Auxiliary operations
    • B29B7/88—Adding charges, i.e. additives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00—Making granules
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/02—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00—Mixing; Kneading
    • B29B7/74—Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476—Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495—Systems, i.e. flow charts or diagrams; Plants for mixing rubber
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00—Applications
    • C08L2203/14—Applications used for foams

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  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Footwear And Its Accessory, Manufacturing Method And Apparatuses (AREA)

Abstract

本发明公开了一种轻质EVA鞋底材料及其制备方法，该材料包括如下组分：EVA735040~60份；轻质二氧化硅填充剂20~40份；POE8003胶粒5~15份；工业轻粉5~15份；发泡剂1~5份；偶联剂0.2~0.6份；锌氧粉0.5-1.5份；硬脂酸0.3-0.7份以重量份计。其制备方法包括了密炼、开炼、造粒、冷却、发泡等步骤。本发明所述鞋底材料既具备了EVA发泡材料制成的鞋底本身的舒适性和弹性，同时在EVA底料中加入轻质料、轻粉等添加剂发泡，可以有效的减轻材料自身重量，使穿着时更加的轻便。

Description

一种轻质EVA鞋底材料及其制备方法
技术领域
本发明涉及一种鞋底材料的领域，尤其涉及一种轻质EVA（乙烯-醋酸乙烯共聚物）鞋底材料的领域。
背景技术
EVA材料由于具有良好的柔韧性、耐磨性，被广泛运用在鞋底制造业。EVA鞋底在制备过程中通常需要加入各种添加剂以达到高发泡等目的，但是同时鞋底本身也变的更重。
人们对于鞋底材料的轻便性和舒适性要求越来越高，尤其是运动鞋的鞋底材料。
发明内容
发明目的：本发明的目的在于针对现有技术的不足，提供一种穿着舒适、轻便并柔软性好的轻质EVA鞋底材料及其制备方法。
技术方案：本发明所述的轻质EVA鞋子材料包括如下组分：
EVA7350                                40~60份；
轻质二氧化硅填充剂            20~40份；
POE8003胶粒                       5~15份；
工业轻粉                                5~15份；
发泡剂                                      1~5份；
偶联剂                                0.2~0.6份；
锌氧粉                                    0.5-1.5份；
硬脂酸                                    0.3-0.7份
以重量份计。
优选地，所述的轻质EVA鞋底材料包括如下组分：
EVA7350                                       50份；
轻质二氧化硅填充剂                   30份；
POE8003胶粒                            10份；
工业轻粉                                     10份；
发泡剂                                          3份；
偶联剂                                   0.4份；
锌氧粉                                           1份；
硬脂酸                                         0.5份。
本发明所述的轻质EVA鞋底材料的制备方法包括以下步骤：
①密炼：将各组分按重量份配好送入密炼机密炼，密炼机温度控制在90~100℃，气压在0.7~0.8kg，密炼时间5~9分钟；
②开炼：将步骤 ①处理后的材料送入开炼机开炼，开炼温度在75~85℃，15mm2次，1mm2次；
③造粒：将上述处理后得到的材料造粒，造粒温度75~80℃；
④冷却：造粒完成后冷却6小时； 
⑤发泡：冷却完成后将材料发泡，发泡机温度在165~170℃，压力160~180kg，发泡时间5-9分钟。
有益效果：本发明所述鞋底材料既具备了EVA发泡材料制成的鞋底本身的舒适性和弹性，同时在EVA底料中加入轻质料、轻粉等添加剂发泡，可以有效的减轻材料自身重量，使穿着时更加的轻便。
具体实施方式
下面对本发明技术方案进行详细说明，但是本发明的保护范围不局限于所述实施例。
本发明实施例中使用的原料均为市售产品，来源如下：EVA7350(东莞凯瑞塑胶原料有限公司产品18%VA含量)；轻质二氧化硅填充剂（广州市荣沣塑料制品有限公司）；POE8003（东莞市银洋塑胶贸易有限公司产品）；工业轻粉（广州市荣沣塑料制品有限）；发泡剂（上海杰余工贸有限公司产品EVA发泡剂）；偶联剂（南京向前化工有限公司产品KH-570）；锌氧粉（广州拓亿贸易有限公司产品间接法99.7%锌氧粉）；硬脂酸（广州市天河区大观智业化工产品1801硬脂酸）。
实施例1：将以下组分的原料按重量份配好送入密炼机密炼：
EVA7350                                       40份；
轻质二氧化硅填充剂                   20份；
POE8003胶粒                             5份；
工业轻粉                                      5份；
发泡剂                                          1份；
偶联剂                                   0.2份；
锌氧粉                                           0.5份；
硬脂酸                                         0.3份，
密炼机温度控制在90℃，气压在0.7kg，密炼时间5分钟；将密炼处理后的材料送入开炼机开炼，开炼温度在75℃，15mm2次，1mm2次；开炼后得到的材料进行造粒，造粒温度75℃；冷却6小时；冷却完成后将材料发泡，发泡机温度在165℃，压力160kg，发泡时间5分钟，得到所述轻质EVA鞋底材料。
实施例2：将以下组分的原料按重量份配好送入密炼机密炼：
EVA7350                                       60份；
轻质二氧化硅填充剂                   40份；
POE8003胶粒                            15份；
工业轻粉                                     15份；
发泡剂                                          5份；
偶联剂                                   0.6份；
锌氧粉                                           1.5份；
硬脂酸                                         0.7份，
密炼机温度控制在100℃，气压在0.8kg，密炼时间9分钟；将密炼处理后的材料送入开炼机开炼，开炼温度85℃，15mm2次，1mm2次；开炼后得到的材料进行造粒，造粒温度80℃；冷却6小时；冷却完成后将材料发泡，发泡机温度在170℃，压力180kg，发泡时间9分钟，得到所述轻质EVA鞋底材料。
实施例3：将以下组分的原料按重量份配好送入密炼机密炼：
EVA7350                                       50份；
轻质二氧化硅填充剂                   30份；
POE8003胶粒                            10份；
工业轻粉                                     10份；
发泡剂                                          3份；
偶联剂                                   0.4份；
锌氧粉                                           1份；
硬脂酸                                         0.5份，
密炼机温度控制在95℃，气压在0.7kg，密炼时间7分钟；将密炼处理后的材料送入开炼机开炼，开炼温度在80℃，15mm2次，1mm2次；开炼后得到的材料进行造粒，造粒温度80℃；冷却6小时；冷却完成后将材料发泡，发泡机温度在170℃，压力170kg，发泡时间7分钟，得到所述轻质EVA鞋底材料。
本发明轻质EVA鞋底材料与现有EVA鞋底性能比较结果见表1。
表1 实施例1-3与现有EVA材料产品性能检测结果。
产品 抗拉强度(MPa) 扯断伸长率(%) 密度(g/cm)
现有EVA材料 20 400 1300
实施例1 24.5 630 860
实施例2 23 628 880
实施例3 25 650 820
如上所述，尽管参照特定的优选实施例已经表示和表述了本发明，但其不得解释为对本发明自身的限制。在不脱离所附权利要求定义的本发明的精神和范围前提下，可对其在形式上和细节上作出各种变化。

Claims (3)

1.一种轻质EVA鞋底材料，其特征在于包括如下组分：
EVA7350                  40~60份；
轻质二氧化硅填充剂       20~40份；
POE8003胶粒              5~15份；
工业轻粉                  5~15份；
发泡剂                     1~5份；
偶联剂                  0.2~0.6份；
锌氧粉                   0.5-1.5份；
硬脂酸                    0.3-0.7份
以重量份计。
2.根据权利要求1所述的轻质EVA鞋底材料，其特征在于包括如下组分：
EVA7350                      50份；
轻质二氧化硅填充剂          30份；
POE8003胶粒                 10份；
工业轻粉                     10份；
发泡剂                        3份；
偶联剂                      0.4份；
锌氧粉                       1份；
硬脂酸                       0.5份。
3.根据权利要求1所述的轻质EVA鞋底材料的制备方法，其特征在于包括以下步骤：
①密炼：将各组分按重量份配好送入密炼机密炼，密炼机温度控制在90~100℃，气压在0.7~0.8kg，密炼时间5~9分钟；
②开炼：将步骤 ①处理后的材料送入开炼机开炼，开炼温度在75~85℃，15mm2次，1mm2次；
③造粒：将上述处理后得到的材料造粒，造粒温度75~80℃；
④冷却：造粒完成后冷却6小时； 
⑤发泡：冷却完成后将材料发泡，发泡机温度在165~170℃，压力160~180kg，发泡时间5-9分钟。
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104277318A (zh) * 2014-08-28 2015-01-14 茂泰(福建)鞋材有限公司 一种质轻、减震橡塑发泡材料及其制备方法
CN107057175A (zh) * 2017-04-17 2017-08-18 福州路雅鞋业有限公司 一种轻质防滑鞋底材料
CN107522937A (zh) * 2017-09-28 2017-12-29 鹤山市亿田路鞋业有限公司 抗菌除臭的eva鞋底发泡材料及其制备方法
CN110607021A (zh) * 2019-09-24 2019-12-24 中国皮革制鞋研究院有限公司 皮革屑复合改性eva发泡鞋材的制备方法
CN110835437A (zh) * 2019-11-30 2020-02-25 晋江市志协鞋塑有限公司 耐磨止滑双色eva材料、耐磨止滑双色eva鞋底及其制作方法

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CN101402760A (zh) * 2008-08-25 2009-04-08 牟海妲 一种鞋底材料及其加工方法
CN101724193A (zh) * 2008-10-23 2010-06-09 安踏（中国）有限公司 一种运动鞋底用超轻塑胶配方
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