CN103769281A - Dehydration treatment device of feed grinder and operation method thereof - Google Patents
Dehydration treatment device of feed grinder and operation method thereof Download PDFInfo
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- CN103769281A CN103769281A CN201410022972.0A CN201410022972A CN103769281A CN 103769281 A CN103769281 A CN 103769281A CN 201410022972 A CN201410022972 A CN 201410022972A CN 103769281 A CN103769281 A CN 103769281A
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Abstract
The invention relates to a complete set of dehydration treatment device of a feed grinder. The complete set of treatment device comprises a slice grinder, a connection part and a roller squeezing chamber, wherein the slice grinder is in threaded connection with the connection part; the tail end of the connection part is arranged in an opening formed at the upper part of the roller squeezing chamber and fixed through a bolts; the slice grinder comprises a frame, a guide roller device, a cutting chamber and a preliminary screening chamber; a conveying belt is mounted at the upper part of the frame; the guide roller device is mounted in the middle of the slice grinder and matched with the conveying belt; a slice grinding chamber is connected to the side of the guide roller device; the slice grinding chamber is communicated with the preliminary screening chamber; a belt pulley and a motor are mounted at the rear part of the slice grinding machine; and the motor is used together with the belt pulley. The complete set of dehydration treatment device of the feed grinder has the advantages that the materials are ground and dehydrated mechanically; the complete set of dehydration treatment device of the feed grinder is intelligent and automatic to operate and suitable for grinding and dehydrating various materials; the working efficiency is greatly improved; the problem that high consumption of manpower and material resources is required in material treatment can be effectively solved; the complete set of dehydration treatment device of the feed grinder is simple in structure and convenient to use.
Description
Technical field
The present invention relates to feed grinder field, in particular to a kind of feed grinder dewater complete treatment facility and method of operating.
Background technology
China's Banana Stalk-Leaves Resources is very abundant, and only approximately 1,800 ten thousand tons of China's cauline leaf annual productions wherein can utilize approximately 1,200 ten thousand tons of stem stalk amounts extracting fiber, can not extract the cauline leaf of fiber and any of several broadleaf plants approximately 6,000,000 tons.At present, peasant is take results fruit as sole purpose, and a large amount of stem stalk resources, as discarded object, are all dropped in field, not only waste resource but also contaminated environment, and all rely on labor cleaning, and time-consuming, labour intensity is large.According to preliminary test, banana stem can extract 0.8% fiber, general every mu has 4-5 ton stem stalk can supply to extract fiber, residual residue still can be made fertilizer or processing feed etc., can make 6,000,000 tons, greenfeed and maybe can meet 600,000 family rural households marsh gas raw materials needs and maybe can produce more than 600 ten thousand tons of fertilizers, can alleviate the pressure of livestock feed supply.Can not extract the banana stem leaves of fiber and any of several broadleaf plants head after pulverizing go back to field, its fertilizer efficiency is equivalent to 400,000 tons of chemical fertilizer amounts, can increase the organic matter of soil, reduce fertilizer amount, improvement soil, sets up ecological organic cyclic utilization system, contributes to the sustainable development of banana industry.
Existing fodder crushing machine modeling heaviness takes up room larger, in transmission material process, material is often scattered in machine exterior, material is too thick blocks by machine the vexed machine that causes, shredding mechanism adopts common metal to make, material is moisture morely easily causes shredding mechanism inside to get rusty and common camber line design that the blade of shredding mechanism inside is taked can not be by tight better material pawl, dewatering is poor, material can not be squeezed into bulk or and pie, be not easy to material collection, its structure is loaded down with trivial details, troublesome poeration, the low inferior shortcomings of production efficiency.
Summary of the invention
For the weak point existing in the problems referred to above, the invention provides a kind of feed grinder dewater complete treatment facility and method of operating.
The invention provides a kind of feed grinder complete treatment facility that dewaters, described complete treatment facility comprises slicing shredder, connector and pair roller mill room, described slicing shredder and connector are threaded connection, and this connector end is positioned at the opening on pair roller mill room top and is bolted; Described slicing shredder comprises frame, guide roller arrangement, chopping chamber and primary dcreening operation chamber, described upper rack is provided with conveyer belt, slicing shredder middle part is provided with the guide roller arrangement matching with conveyer belt, guide roller arrangement sidepiece is connected with section pulverizing chamber, section pulverizing chamber is communicated with primary dcreening operation chamber, the motor that slicing shredder rear portion is provided with belt wheel and is used in combination with belt wheel.
Further, described guide roller arrangement comprises guide roller and lower guide roller, and upper guide roller is arranged on guide roller arrangement top by regulating spring, and lower guide roller is arranged on guide roller arrangement bottom by bolt.
Further, described chopping chamber interior is provided with rotor and stationary knife knife rest, and rotor and moving knife are fixed by bolt and pressure block, and stationary knife knife rest is steel plate structure and is welded on chopping chamber interior walls, and this stationary knife knife rest is fixed by bolt and stationary knife.
Preferably, described chopping chamber is the steel plate of thickness 12mm, and increases the U-shaped stiffening plate of weldering in chopping outdoor face.
Further, described stationary knife and moving knife are zigzag fashion, and moving knife outer is provided with guide ring.
Further, described upper guide roller and lower guide roller opening size are 100mm-450mm.
Preferably, described connector is coated with guipure.
Further, described pair roller mill room inside is provided with twin rollers, is suppressed with the projection of many group leaders strip on described twin rollers, and pair roller mill room bottom has the outlet matching with twin rollers, and is placed with guipure machine and plash below outlet.
Further, described twin rollers, outlet and plash are an axis.
The dewater method of operating of complete treatment facility of feed grinder, this method of operating comprises the following steps:
Step 1: material is sent into guide roller arrangement by conveyer belt;
Step 2: guide roller arrangement is importing material chopping chamber;
Step 3: shred indoor moving knife and stationary knife by material chopping and by air blast, the material of chopping be blown into primary dcreening operation chamber;
Step 4: primary dcreening operation chamber by the portion of water of material from;
Step 5: material is entering pair roller mill room through connector.
Further, in step 1, material is placed on and on conveyer belt, feeds guide roller arrangement.
In step 2, upper guide roller adopts regulating spring control, when supplied materials size becomes large, upper guide roller by move certain size with guarantee material normally input, when material size diminishes, upper guide roller resets under the effect of regulating spring pulling force, to guarantee that upper and lower guide roller contacts all the time to material and material is imported to chopping chamber.
Further, in step 3, the chopping of material adopts three groups of moving knife and stationary knife, moving knife rotary course swings minimum, the gap of moving knife and stationary knife is uniform and stable, consistent for guaranteeing the gap after the effect of chopping is repaiied with blade mill, the design gaps of stationary knife and moving knife is for adjustable continuously, and its adjustable range is set as 0-12mm.
Further, in step 4, under the effect of air blast, the material of chopping is thrown to primary dcreening operation chamber, be separated at a part of water of primary dcreening operation chamber material.
Further, in step 5, chopping material is transported to pair roller mill room by connector, after twin rollers extruding, the expressate moisture content of output can be controlled in 45 ± 5%, twin rollers pressure process is that bulk material is agglomerated into finer and close bulk biscuit under pressure, and the material after moisture and moulding is discharged water through outlet and directly entered plash, and the material after moulding falls on guipure machine.
Beneficial effect of the present invention is: by material mechanization crushing/dewatering, intellectuality and automation mechanized operation, be applicable to numerous crushing material dehydrations, greatly improve operating efficiency, and can effectively solve the processing of material stalk and need expend the problem of a large amount of manpower and materials, be applicable to broken thick material, hard material piece, stub bars etc., effectively raise Tool in Cutting power, reduce tool wear, drive away the space of storeroom, the plurality of advantages such as the density between this material has increased several times, has increased the eliminating of moisture, simple in structure, easy to use.
Accompanying drawing explanation
Fig. 1 is the dewater front view of complete treatment facility of a kind of feed grinder of the present invention;
Fig. 2 is the dewater structural representation of complete treatment facility slicing shredder of a kind of feed grinder of the present invention.
In figure: 1, slicing shredder; 2, moving knife; 3, guipure; 4, connector; 5, pair roller mill room; 6, outlet; 7, guipure machine; 8, plash; 9, frame; 10, conveyer belt; 11, upper guide roller; 12, regulating spring; 13, belt wheel.
The specific embodiment
As shown in Figure 1-2, a kind of feed grinder described in the embodiment of the present invention dewater complete treatment facility and method of operating, described complete treatment facility comprises slicing shredder 1, connector 4 and pair roller mill room 5, described slicing shredder 1 is threaded connection with connector 4, and these connector 4 ends are positioned at the opening on pair roller mill room 5 tops and are bolted; Described slicing shredder 1 comprises frame 9, guide roller arrangement, chopping chamber and primary dcreening operation chamber, described frame 9 tops are provided with conveyer belt 10, slicing shredder 1 middle part is provided with the guide roller arrangement matching with conveyer belt 10, guide roller arrangement sidepiece is connected with section pulverizing chamber, section pulverizing chamber is communicated with primary dcreening operation chamber, the motor that slicing shredder 1 rear portion is provided with belt wheel 13 and is used in combination with belt wheel 13.By material mechanization crushing/dewatering, intellectuality and automation mechanized operation, be applicable to numerous crushing material dehydrations, greatly improve operating efficiency, and can effectively solve the processing of material stalk and need expend the problem of a large amount of manpower and materials, be applicable to broken thick material, hard material piece, stub bars etc., effectively raise Tool in Cutting power, reduce tool wear, drive away the space of storeroom, the plurality of advantages such as the density between this material has increased several times, has increased the eliminating of moisture, simple in structure, easy to use.
Described guide roller arrangement comprises guide roller 11 and lower guide roller, and upper guide roller 11 is arranged on guide roller arrangement top by regulating spring 12, and lower guide roller is arranged on guide roller arrangement bottom by bolt.Described upper guide roller 11 is 100mm-450mm with lower guide roller opening size.Material is through three meters of chain-plate type conveyer belt feeding guide roller arrangements, guide roller arrangement aims at material design, the minimum open dimension of its upper and lower guide roller spacing is 100mm, full-size is 450mm, and upper guide roller adopts regulating spring control, when supplied materials size becomes large, upper guide roller by move certain size with guarantee material normally input, when material size diminishes, upper guide roller resets under the effect of spring tension, to guarantee that upper and lower guide roller contacts all the time to material and material is imported to chopping chamber.
Described chopping chamber interior is provided with rotor and stationary knife knife rest, and rotor and moving knife 2 are fixed by bolt and pressure block, and stationary knife knife rest is steel plate structure and is welded on chopping chamber interior walls, and this stationary knife knife rest is fixed by bolt and stationary knife.The chopping of material adopts three groups of special moving knife, and this cutter is designed to zigzag fashion according to the shape of initial material, and the special bolt of manufacturing for cutting blade, by pressure block, is fixed on fly cutter on rotor.Consistent for guaranteeing the gap after the effect of chopping is repaiied with blade mill, the design gaps of stationary knife and moving knife is for adjustable continuously, its adjustable range is set as 0-12mm, stationary knife knife rest, for guaranteeing high strength, has adopted welded-steel plate construction, relatively cast iron knife rest, intensity improves greatly, there will not be because material size is large, or the high and defect such as occur forging a knife of hardness, safety in production is guaranteed.
Described chopping chamber is the steel plate of thickness 12mm, and increases the U-shaped stiffening plate of weldering in chopping outdoor face.Inside and outside whip stitch welding, the local U-shaped stiffening plate of weldering that increases, pulverizing chamber is complete when guaranteeing to occur accident, the blade pulverizing chamber that can not fly out.
Described stationary knife and moving knife 2 are zigzag fashion, and moving knife 2 outers are provided with guide ring.Its jaggy pitch and shape are all passed through special design, and moving knife outer is provided with guide ring, guarantee that moving knife rotary course swings minimum, and the gap of blade is uniform and stable.
Described connector 4 is coated with guipure 3.Adopt said structure can make connector more firm.
Described pair roller mill room 5 inside are provided with twin rollers, are suppressed with the projection of many group leaders strip on described twin rollers, and pair roller mill room 5 bottoms have the outlet 6 matching with twin rollers, and are placed with guipure machine 7 and plash 8 below outlet 6.Twin rollers pressure process is that bulk material is agglomerated into finer and close bulk (biscuit) under pressure, is called extrusion process.In this process, utilize the principle of intermolecular force in physics, allowed the molecule being extruded freely be combined into the molecule that space density is less, thereby the moisture in raw material is pulled away.For guaranteeing that pair roller squeezes the uniformity of machine pressure process strength, the twin rollers Ministry of worker adopts fluid pressure type holding device, this device guarantees how the material thickness that no matter enters pair roller mill room changes, all can apply suitable dynamics, the material water ratio pushing is away reached unanimity, and can or not occur because of the too much and vexed machine of material that equipment is unexpected.
Described twin rollers, outlet 6 are an axis with plash 8, and above-mentioned parts are an axis can be better by moisture and material collection.
The dewater method of operating of complete treatment facility of feed grinder, this method of operating comprises the following steps:
Step 1: material is sent into guide roller arrangement by conveyer belt;
Step 2: guide roller arrangement is importing material chopping chamber;
Step 3: shred indoor moving knife and stationary knife by material chopping and by air blast, the material of chopping be blown into primary dcreening operation chamber;
Step 4: primary dcreening operation chamber by the portion of water of material from;
Step 5: material is entering pair roller mill room through connector.
In step 1, material is placed on and on conveyer belt, feeds guide roller arrangement.
In step 2, upper guide roller adopts regulating spring control, when supplied materials size becomes large, upper guide roller by move certain size with guarantee material normally input, when material size diminishes, upper guide roller resets under the effect of regulating spring pulling force, to guarantee that upper and lower guide roller contacts all the time to material and material is imported to chopping chamber.
In step 3, the chopping of material adopts three groups of moving knife and stationary knife, moving knife rotary course swings minimum, the gap of moving knife and stationary knife is uniform and stable, consistent for guaranteeing the gap after the effect of chopping is repaiied with blade mill, the design gaps of stationary knife and moving knife is for adjustable continuously, and its adjustable range is set as 0-12mm.
In step 4, under the effect of air blast, the material of chopping is thrown to primary dcreening operation chamber, be separated at a part of water of primary dcreening operation chamber material.
In step 5, chopping material is transported to pair roller mill room by connector, after the extruding of pair roller extruder, the expressate moisture content of output can be controlled in 45 ± 5%, pair roller pressure process is that bulk material is agglomerated into finer and close bulk biscuit under pressure, material after moisture and moulding is discharged water through outlet and is directly entered plash, and the material after moulding falls on guipure machine.
When concrete use: material enters guide roller arrangement through conveyer belt, it is three meters or longer that conveyer belt can be designed to length, the upper guide roller of guide roller arrangement inside and lower guide roller can regulate opening degree through reconciling spring, guide roller arrangement is being led material into chopping chamber, shredding indoor moving knife and stationary knife is shredding material, by air blast, the material cutting is being blown to primary dcreening operation chamber, when primary dcreening operation, the sieve plate of inside swing material collides mutually, moisture flows away along tank, material is entering pair roller mill room through connector after the processed of primary dcreening operation chamber, the twin rollers of pair roller mill room inside is being squeezed into material bulk or pie, moisture is entering plash through discharging opening and guipure machine, material is falling into through discharging opening on guipure machine subsequently, dewater complete treatment facility of feed grinder adopts motor that power is provided.
Crushing technology: rational in infrastructure, tool changing is simple and efficient; Knife rest optimal design, pawl type moving knife can be cut rapidly by comminuting matter, the possibility that keeps material not roll, pawl type moving knife shape is that the stressing conditions of moving knife more tends towards stability, just the shearing force that produces of every moving knife is basically perpendicular to stationary knife, substantially cannot produce horizontal component, improved crush efficiency, reduce equipment and be subject to the possibility of lateral impact forces.Be applicable to broken thick material, hard material piece, stub bars etc., effectively raise Tool in Cutting power, reduce tool wear.
Be provided with automatically controlled by full design, pulverizing chamber adopt double-decker, inside fill out acoustic material, make equipment there is good security and the feature of environmental protection, durable electricity-saving.
Pair roller extrusion technique is mainly the mode by external pressurized, makes, by twin rollers, material extruding is become to pie, drives away the space of storeroom, and the density between this material has increased several times, has increased the eliminating of moisture.
After twin rollers extruding, for guaranteeing the evacuation of material, adopted protruding carding technology at a slow speed, the material of compacting is again got back to original loose state under four groups of protruding roles, and being shaped as of projection is circular or square, to facilitate heap fermentation.
Only as described above, be only preferred embodiment of the present invention, such as professional who are familiar with this art.After understanding technological means of the present invention, natural energy, according to actual needs, is changed under instruction of the present invention.Therefore all equal variation and modifications of doing according to the present patent application the scope of the claims, once should still remain within the scope of the patent.
Claims (15)
1. a feed grinder complete treatment facility that dewaters, it is characterized in that: described complete treatment facility comprises slicing shredder (1), connector (4) and pair roller mill room (5), described slicing shredder (1) is threaded connection with connector (4), and this connector (4) end is positioned at the opening on pair roller mill room (5) top and is bolted;
Described slicing shredder (1) comprises frame (9), guide roller arrangement, chopping chamber and primary dcreening operation chamber, described frame (9) top is provided with conveyer belt (10), slicing shredder (1) middle part is provided with the guide roller arrangement matching with conveyer belt (10), guide roller arrangement sidepiece is connected with section pulverizing chamber, section pulverizing chamber is communicated with primary dcreening operation chamber, the motor that slicing shredder (1) rear portion is provided with belt wheel (13) and is used in combination with belt wheel (13).
2. the feed grinder according to claim 1 complete treatment facility that dewaters, it is characterized in that: described guide roller arrangement comprises guide roller (11) and lower guide roller, upper guide roller (11) is arranged on guide roller arrangement top by regulating spring (12), and lower guide roller is arranged on guide roller arrangement bottom by bolt.
3. the feed grinder according to claim 1 complete treatment facility that dewaters, it is characterized in that: described chopping chamber interior is provided with rotor and stationary knife knife rest, rotor and moving knife (2) are fixed by bolt and pressure block, stationary knife knife rest is steel plate structure and is welded on chopping chamber interior walls, and this stationary knife knife rest is fixed by bolt and stationary knife.
4. the feed grinder according to claim 1 complete treatment facility that dewaters, is characterized in that: described chopping chamber is the steel plate of thickness 12mm, and increases the U-shaped stiffening plate of weldering in chopping outdoor face.
5. the feed grinder according to claim 3 complete treatment facility that dewaters, is characterized in that: described stationary knife and moving knife (2) are zigzag fashion, and moving knife (2) outer is provided with guide ring.
6. the feed grinder according to claim 2 complete treatment facility that dewaters, is characterized in that: described upper guide roller (11) is 100mm-450mm with lower guide roller opening size.
7. the feed grinder according to claim 1 complete treatment facility that dewaters, is characterized in that: described connector (4) is coated with guipure (3).
8. the feed grinder according to claim 1 complete treatment facility that dewaters, it is characterized in that: described pair roller mill room (5) inside is provided with twin rollers, on described twin rollers, be suppressed with the projection of many group leaders strip, pair roller mill room (5) bottom has the outlet (6) matching with twin rollers, and is placed with guipure machine (7) and plash (8) in outlet (6) below.
9. the feed grinder according to claim 8 complete treatment facility that dewaters, is characterized in that: described twin rollers, outlet (6) are an axis with plash (8).
10. the feed grinder method of operating for complete treatment facility of dewatering, is characterized in that: this method of operating comprises the following steps:
Step 1: material is sent into guide roller arrangement by conveyer belt;
Step 2: guide roller arrangement is importing material chopping chamber;
Step 3: shred indoor moving knife and stationary knife by material chopping and by air blast, the material of chopping be blown into primary dcreening operation chamber;
Step 4: primary dcreening operation chamber by the portion of water of material from;
Step 5: material is entering pair roller mill room through connector.
The dewater method of operating of complete treatment facility of 11. feed grinders according to claim 10, is characterized in that: in step 1, material is placed on and on conveyer belt, feeds guide roller arrangement.
The dewater method of operating of complete treatment facility of 12. feed grinders according to claim 10, it is characterized in that: in step 2, upper guide roller adopts regulating spring control, when supplied materials size becomes large, upper guide roller by move certain size with guarantee material normally input, when material size diminishes, upper guide roller resets under the effect of regulating spring pulling force, to guarantee that upper and lower guide roller contacts all the time to material and material is imported to chopping chamber.
The dewater method of operating of complete treatment facility of 13. feed grinders according to claim 10, it is characterized in that: in step 3, the chopping of material adopts three groups of moving knife and stationary knife, moving knife rotary course swings minimum, the gap of moving knife and stationary knife is uniform and stable, consistent for guaranteeing the gap after the effect of chopping is repaiied with blade mill, the design gaps of stationary knife and moving knife is for adjustable continuously, and its adjustable range is set as 0-12mm.
The dewater method of operating of complete treatment facility of 14. feed grinders according to claim 10, is characterized in that: in step 4, under the effect of air blast, the material of chopping is thrown to primary dcreening operation chamber, be separated at a part of water of primary dcreening operation chamber material.
The dewater method of operating of complete treatment facility of 15. feed grinders according to claim 10, it is characterized in that: in step 5, chopping material is transported to pair roller mill room by connector, after twin rollers extruding, the expressate moisture content of output can be controlled in 45 ± 5%, twin rollers pressure process is that bulk material is agglomerated into finer and close bulk biscuit under pressure, and the material after moisture and moulding is discharged water through outlet and directly entered plash, and the material after moulding falls on guipure machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410022972.0A CN103769281B (en) | 2014-01-17 | 2014-01-17 | A kind of feed grinder dewaters complete treatment facility and method of operating |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410022972.0A CN103769281B (en) | 2014-01-17 | 2014-01-17 | A kind of feed grinder dewaters complete treatment facility and method of operating |
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| CN103769281A true CN103769281A (en) | 2014-05-07 |
| CN103769281B CN103769281B (en) | 2015-09-30 |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106690085A (en) * | 2016-12-16 | 2017-05-24 | 重庆市长寿区舒福食品有限公司 | Beef processing dewatering equipment |
| CN107837937A (en) * | 2017-11-17 | 2018-03-27 | 巴东隆生生物科技有限公司 | A kind of stalk feed crushing machine |
| CN108811801A (en) * | 2018-05-28 | 2018-11-16 | 海南大学 | A kind of banana stalk is ground into type all-in-one machine |
| CN108906249A (en) * | 2018-06-04 | 2018-11-30 | 牛瑞志 | A kind of feed stuff reducing device with dehydrating function |
| CN110001118A (en) * | 2019-05-16 | 2019-07-12 | 重庆市机电设计研究院 | A kind of separation system of efficient process livestock |
| CN110935525A (en) * | 2019-11-28 | 2020-03-31 | 安吉县宇宏粘土化工有限公司 | Straw dewatering equipment for soil fertilizer processing |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106690085A (en) * | 2016-12-16 | 2017-05-24 | 重庆市长寿区舒福食品有限公司 | Beef processing dewatering equipment |
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| CN108811801A (en) * | 2018-05-28 | 2018-11-16 | 海南大学 | A kind of banana stalk is ground into type all-in-one machine |
| CN108906249A (en) * | 2018-06-04 | 2018-11-30 | 牛瑞志 | A kind of feed stuff reducing device with dehydrating function |
| CN110001118A (en) * | 2019-05-16 | 2019-07-12 | 重庆市机电设计研究院 | A kind of separation system of efficient process livestock |
| CN110935525A (en) * | 2019-11-28 | 2020-03-31 | 安吉县宇宏粘土化工有限公司 | Straw dewatering equipment for soil fertilizer processing |
| CN110935525B (en) * | 2019-11-28 | 2021-08-17 | 安吉县宇宏粘土化工有限公司 | Straw dewatering equipment for soil fertilizer processing |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103769281B (en) | 2015-09-30 |
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