CN206229454U - A high-humidity solid organic pulverizer - Google Patents
A high-humidity solid organic pulverizer Download PDFInfo
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- CN206229454U CN206229454U CN201621125929.8U CN201621125929U CN206229454U CN 206229454 U CN206229454 U CN 206229454U CN 201621125929 U CN201621125929 U CN 201621125929U CN 206229454 U CN206229454 U CN 206229454U
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- 239000007787 solid Substances 0.000 title claims abstract description 33
- 239000000463 material Substances 0.000 claims abstract description 25
- 238000007599 discharging Methods 0.000 claims abstract description 9
- 238000005520 cutting process Methods 0.000 claims description 13
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 3
- 239000010962 carbon steel Substances 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims 1
- 239000004744 fabric Substances 0.000 claims 1
- 239000000843 powder Substances 0.000 claims 1
- 239000005416 organic matter Substances 0.000 abstract description 13
- 239000000835 fiber Substances 0.000 abstract description 6
- 238000005265 energy consumption Methods 0.000 abstract description 4
- 230000001105 regulatory effect Effects 0.000 abstract description 2
- 244000144972 livestock Species 0.000 description 3
- 244000144977 poultry Species 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 241000609240 Ambelania acida Species 0.000 description 2
- 240000003183 Manihot esculenta Species 0.000 description 2
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 2
- 238000010564 aerobic fermentation Methods 0.000 description 2
- 238000012271 agricultural production Methods 0.000 description 2
- 239000010905 bagasse Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 210000003608 fece Anatomy 0.000 description 2
- 241000411851 herbal medicine Species 0.000 description 2
- 239000002689 soil Substances 0.000 description 2
- 239000010902 straw Substances 0.000 description 2
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 description 1
- 241000894006 Bacteria Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 240000000111 Saccharum officinarum Species 0.000 description 1
- 235000007201 Saccharum officinarum Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000004021 humic acid Substances 0.000 description 1
- 239000010871 livestock manure Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Crushing And Pulverization Processes (AREA)
Abstract
Description
技术领域technical field
本实用新型属于粉碎机技术领域,具体是一种高湿固体有机物粉碎机。The utility model belongs to the technical field of pulverizers, in particular to a pulverizer for high-humidity solid organic matter.
技术背景technical background
目前,我国高效、集约化农业和农产品加工业获得飞速发展,同样带来了大量固体有机物资源被闲置、丢弃,也造成了有机物资源的浪费,很多地方还造成了对环境的污染。固体有机物包括秸秆、中草药渣、木薯渣、甘蔗渣、畜禽粪渣、压滤菌泥等等,经过粉碎等预处理后,可以利用生物技术,在厌氧或好氧发酵的条件下转化成为富含丰富腐植酸质和动植物可吸收的养分产物,重新回到现代农业生产中,减少农业生产对化肥的使用量,有利于提高土壤的有机质、改善土壤活性、提高农产品质量,也可以作为畜禽饲养的饲料,减少饲料投资成本。但是,固体有机物资源化利用之前需要进行粉碎,传统粉碎设备存在能耗高,筛网易堵塞,产量低的问题,特别是针对高湿、长纤维、硬质类的固体有机物根本无法进行粉碎,需要晒干或烘干使水分到45%以下才能流畅粉碎。At present, my country's high-efficiency and intensive agriculture and agricultural product processing industry have achieved rapid development, which has also brought a large amount of solid organic resources to be idled and discarded, resulting in waste of organic resources and environmental pollution in many places. Solid organic matter includes straw, Chinese herbal medicine dregs, cassava dregs, bagasse, livestock and poultry manure dregs, filter press sludge, etc. After pretreatment such as crushing, biotechnology can be used to convert it into It is rich in humic acid and nutrient products that can be absorbed by animals and plants. It returns to modern agricultural production and reduces the use of chemical fertilizers in agricultural production. It is conducive to improving the organic matter of the soil, improving soil activity, and improving the quality of agricultural products. It can also be used as a Feed for livestock and poultry, reducing feed investment costs. However, solid organic matter needs to be crushed before recycling. Traditional crushing equipment has the problems of high energy consumption, easy blockage of the screen, and low output. Especially for high-humidity, long-fiber, and hard solid organic matter, it is impossible to crush at all. Sun-dried or oven-dried so that the moisture content is below 45%, it can be crushed smoothly.
实用新型内容Utility model content
本实用新型所要解决的技术问题是提供一种能粉碎高湿、长纤维、硬质类的固体有机物,粉碎流畅,能耗低,产量高的高湿固体有机物粉碎机。The technical problem to be solved by the utility model is to provide a high-humidity solid organic pulverizer capable of crushing high-humidity, long-fiber, and hard solid organic matter, with smooth crushing, low energy consumption and high output.
本实用新型通过以下技术方案解决上述技术问题:The utility model solves the above technical problems through the following technical solutions:
一种高湿固体有机物粉碎机,包括下料仓、出料机构、输送带、切碎机、粉碎仓和机架;A high-humidity solid organic pulverizer, comprising a lower hopper, a discharge mechanism, a conveyor belt, a shredder, a pulverizer and a frame;
所述出料机构为耙齿滚筒形状,设在下料仓底部,出料机构连接调速电机;The discharge mechanism is in the shape of a rake-toothed drum, which is located at the bottom of the lower bin, and the discharge mechanism is connected to a speed-regulating motor;
所述切碎机为往复斜切铡刀式,包括铡刀砧板、铡刀、铡刀导杆、偏心轮和第一驱动电机;铡刀砧板一端连接输送带的出料端,另一端连接粉碎仓的进料口;铡刀位于铡刀砧板上方,铡刀安装在铡刀导杆下端,铡刀导杆上端连接偏心轮,偏心轮连接第一驱动电机,第一驱动电机固定在机架上;The shredder is a reciprocating inclined guillotine type, including a guillotine cutting board, a guillotine, a guillotine guide rod, an eccentric wheel and a first drive motor; one end of the guillotine cutting board is connected to the discharge end of the conveyor belt, and the other end is connected to the feed port of the crushing bin The guillotine is located above the cutting board of the guillotine, the guillotine is installed on the lower end of the guillotine guide rod, the upper end of the guillotine guide rod is connected to the eccentric wheel, the eccentric wheel is connected to the first driving motor, and the first driving motor is fixed on the frame;
所述输送带的进料端位于出料机构下方,出料端连接铡刀砧板,出料端上方还设有压辊,压辊连接切碎机;输送带连接第二驱动电机;The feed end of the conveyor belt is located below the discharge mechanism, the discharge end is connected to the guillotine cutting board, and a pressure roller is arranged above the discharge end, and the pressure roller is connected to the shredder; the conveyor belt is connected to the second drive motor;
所述粉碎仓为卧式结构,仓内设有物料倒流板和粉碎刀架结构;物料倒流板位于粉碎仓内顶部,为“L”字形结构,其勾头位于粉碎仓的进料口,另一端连接粉碎仓的出料口;所述粉碎仓为卧式结构,仓内设有物料倒流板和粉碎刀架结构;物料倒流板位于粉碎仓内顶部,为“L”字形结构,其勾头位于粉碎仓的进料口,另一端连接粉碎仓的出料口;所述粉碎刀架机构位于物料倒流板下方,由主轴、多组刀架盘、多组刀架和多组刀具构成,主轴两端分别轴承连接机架,多组刀架盘均布在主轴上,多组刀架均布在刀架盘上,多组刀具均布在刀架上;第三驱动电机连接主轴。The crushing bin is a horizontal structure, inside the bin there is a material backflow plate and a crushing knife frame structure; the material backflow plate is located on the top of the crushing bin, which is an "L"-shaped structure, and its hook is located at the feeding port of the crushing bin. One end is connected to the discharge port of the crushing bin; the crushing bin is a horizontal structure, with a material backflow plate and a crushing knife holder structure inside; the material backflow plate is located on the top of the crushing bin, which is an "L" shaped structure, and its hook It is located at the feed port of the crushing bin, and the other end is connected to the discharge port of the crushing bin; the crushing knife holder mechanism is located under the material backflow plate, and consists of a main shaft, multiple sets of knife rest discs, multiple sets of knife rests and multiple sets of knives. Bearings at both ends are respectively connected to the frame, and multiple sets of tool holders are evenly distributed on the main shaft, and multiple sets of tool holders are evenly distributed on the tool holder, and multiple sets of knives are evenly distributed on the tool holders; the third drive motor is connected to the main shaft.
所述高湿固体有机物粉碎机主体为不锈钢或碳钢材质,The main body of the high-humidity solid organic pulverizer is made of stainless steel or carbon steel,
所述下料仓为倒三角结构。The lower hopper is an inverted triangle structure.
所述铡刀导杆上设有水平限位机构。The guillotine guide rod is provided with a horizontal limit mechanism.
所述水平限位机构为至少一组定位轮,定位轮固定连接机架。The horizontal limit mechanism is at least one set of positioning wheels, and the positioning wheels are fixedly connected to the frame.
还包括限位板,限位板固定在粉碎仓的出料口。A limiting plate is also included, and the limiting plate is fixed on the discharge port of the crushing bin.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
本实用新型高湿固体有机物粉碎机不用筛网,不堵塞,粉碎流畅,各种含水率的固体有机物均可以粉碎,能粉碎含水率45%以上、长纤维、硬质类的固体有机物,实现了低成本、大产量的粉碎预处理,而且能耗低。用于好氧发酵系统中能保障后续好氧发酵工序的充分和稳定,也能灵活独立使用,把固体有机物就地粉碎后用作种植基料或另作它用,提高固体有机物的资源化利用途径。The high-humidity solid organic pulverizer of the utility model does not need a screen, does not block, and pulverizes smoothly. Solid organic substances with various moisture contents can be pulverized, and can pulverize solid organic substances with a moisture content of more than 45%, long fibers, and hard types. Low-cost, high-volume pulverization pretreatment with low energy consumption. Used in the aerobic fermentation system can ensure the sufficient and stable subsequent aerobic fermentation process, and can also be used flexibly and independently. The solid organic matter can be crushed on the spot and used as planting base material or used for other purposes to improve the resource utilization of solid organic matter. way.
附图说明Description of drawings
图1是本实用新型高湿固体有机物粉碎机的结构示意图。Fig. 1 is a schematic diagram of the structure of the high-humidity solid organic pulverizer of the present invention.
图2是图1中刀架盘、刀架和刀具的结构示意图。Fig. 2 is a schematic diagram of the structure of the tool holder disk, the tool holder and the cutter in Fig. 1 .
图中:11-下料仓,12-出料机构,13-调速电机,14-输送带,15-压辊,16-铡刀砧板,18-铡刀,19-定位轮,110-铡刀导杆,111-偏心轮,112-第一驱动电机,113-机架,114-粉碎仓,115-物料倒流板,116-粉碎仓的出料口,117-第三驱动电机,1180-刀架,1181-顶套,119-主轴,120-刀架盘,121-刀具,122-限位板。In the figure: 11-feeding bin, 12-discharging mechanism, 13-speed regulating motor, 14-conveyor belt, 15-pressure roller, 16-guillotine cutting board, 18-guillotine, 19-positioning wheel, 110-guillotine guide rod , 111-eccentric wheel, 112-first drive motor, 113-frame, 114-crushing bin, 115-material backflow plate, 116-discharge port of crushing bin, 117-third driving motor, 1180-knife rest, 1181-top cover, 119-spindle, 120-turret disk, 121-cutter, 122-limit plate.
具体实施方式detailed description
以下结合附图对本实用新型的具体实施方式作详细说明,但不构成对本实用新型权利要求保护范围的限制。The specific implementation of the utility model will be described in detail below in conjunction with the accompanying drawings, but this does not constitute a limitation to the protection scope of the claims of the utility model.
一种高湿固体有机物粉碎机,包括下料仓11、出料机构12、输送带14、切碎机、粉碎仓114和机架113;A high-humidity solid organic pulverizer, comprising a lower hopper 11, a discharge mechanism 12, a conveyor belt 14, a shredder, a pulverizer 114 and a frame 113;
所述出料机构12为耙齿滚筒形状,设在倒三角结构的下料仓11底部,出料机构12连接调速电机13;The discharge mechanism 12 is in the shape of a rake-toothed drum, and is located at the bottom of the lower bin 11 with an inverted triangle structure, and the discharge mechanism 12 is connected to a speed-regulating motor 13;
所述切碎机为往复斜切铡刀式,包括铡刀砧板16、铡刀18、铡刀导杆110、偏心轮111和第一驱动电机112;铡刀砧板16一端连接输送带14的出料端,另一端连接粉碎仓114的进料口;铡刀18位于铡刀砧板16上方,铡刀18安装在铡刀导杆110下端,铡刀导杆110上端连接偏心轮111,偏心轮111连接第一驱动电机112,第一驱动电机112固定在机架113上;所述铡刀导杆110上设有至少一组定位轮19,定位轮19固定连接机架113,用于限制铡刀导杆110水平方向不发生位移。The shredder is a reciprocating inclined cutting guillotine type, including a guillotine cutting board 16, a guillotine 18, a guillotine guide rod 110, an eccentric wheel 111 and a first drive motor 112; one end of the guillotine cutting board 16 is connected to the discharge end of the conveyor belt 14, and the other end is Connect the feed port of the crushing bin 114; the guillotine 18 is located above the guillotine cutting board 16, the guillotine 18 is installed on the lower end of the guillotine guide rod 110, the upper end of the guillotine guide rod 110 is connected to the eccentric wheel 111, and the eccentric wheel 111 is connected to the first drive motor 112, and the first drive The motor 112 is fixed on the frame 113; the guillotine guide rod 110 is provided with at least one set of positioning wheels 19, and the positioning wheels 19 are fixedly connected to the frame 113 for limiting horizontal displacement of the guillotine guide rod 110.
所述输送带14的进料端位于出料机构12下方,出料端连接铡刀砧板16,出料端上方还设有压辊15,压辊15连接机架113;输送带14连接第二驱动电机;The feeding end of the conveyor belt 14 is located below the discharge mechanism 12, the discharge end is connected to the guillotine cutting board 16, and a pressure roller 15 is also arranged above the discharge end, and the pressure roller 15 is connected to the frame 113; the conveyor belt 14 is connected to the second drive motor;
所述粉碎仓114为卧式结构,仓内设有物料倒流板115和粉碎刀架结构;物料倒流板115用于物料回流和出料,位于粉碎仓114内顶部,为“L”字形结构,其勾头位于粉碎仓114的进料口,另一端连接粉碎仓114的出料口116;所述粉碎刀架机构位于物料倒流板115下方,由主轴119、多组刀架盘120、多组刀架1180和多组刀具121构成,主轴119两端分别轴承连接机架113,多组刀架盘120均布在主轴上,每组刀架盘120上均布有多组刀架1180,每组刀架1180上均布有多组刀具121;第三驱动电机117连接主轴119。刀具121的刀口为锯齿状。同一刀架1180上相邻的两组刀具121之间设有顶套1181。The crushing bin 114 is a horizontal structure, and there is a material backflow plate 115 and a crushing knife holder structure inside the bin; the material backflow plate 115 is used for material backflow and discharge, and is located at the top of the crushing bin 114, which is an "L"-shaped structure. Its hook head is located at the feeding port of the crushing bin 114, and the other end is connected to the discharge port 116 of the crushing bin 114; Tool rest 1180 and multiple groups of cutting tools 121 are formed, the two ends of main shaft 119 are respectively bearing connected to frame 113, and multiple groups of tool rest discs 120 are evenly distributed on the main shaft, and multiple groups of tool rests 1180 are evenly distributed on each group of tool rest discs 120. A plurality of groups of cutters 121 are evenly distributed on the group tool holder 1180 ; the third driving motor 117 is connected to the main shaft 119 . The cutting edge of the cutter 121 is serrated. A top sleeve 1181 is provided between two adjacent groups of cutters 121 on the same cutter holder 1180 .
所述高湿固体有机物粉碎机主体为不锈钢或碳钢材质。The main body of the high-humidity solid organic pulverizer is made of stainless steel or carbon steel.
还包括限位板122,限位板122固定在粉碎仓114的出料口116,通过限位销可调节限位板122的高度,以调节出料口116的大小。A limiting plate 122 is also included, and the limiting plate 122 is fixed on the discharge port 116 of the crushing bin 114 , and the height of the limiting plate 122 can be adjusted through a limiting pin to adjust the size of the discharge port 116 .
本实用新型高湿固体有机物粉碎机的工作原理:当物料呈块状、条形长纤维或高湿状态由下料仓11经输送带14进入切碎机,经过初步切碎后进入粉碎机,刀具121将物料切割、敲打,在刀具121高速旋转的同时,物料会随着物料导流板115被往返切割、敲打,最后从粉碎仓的出料口116排出。通过调节限位板122高度,控制粉碎仓的出料口116的大小,从而控制出料的粗细程度,粉碎仓的出料口116越小,出料越慢,物料在粉碎机内停留的时间越长,物料就越细碎,反之粉碎仓的出料口116越大,出料速度越快,物料就越粗大,因此本实用新型高湿固体有机物粉碎机可以根据所需物料的粗细程度进行调节粉碎。The working principle of the high-humidity solid organic pulverizer of the utility model: when the material is in block shape, strip-shaped long fiber or high-humidity state, it enters the shredder from the lower bin 11 through the conveyor belt 14, and enters the shredder after preliminary shredding. The cutter 121 cuts and beats the material. When the cutter 121 rotates at a high speed, the material will be cut and knocked back and forth along with the material deflector 115, and finally discharged from the discharge port 116 of the crushing bin. By adjusting the height of the limit plate 122, the size of the discharge port 116 of the crushing bin is controlled, thereby controlling the thickness of the discharge material. The smaller the discharge port 116 of the crushing bin, the slower the discharge, and the time the material stays in the pulverizer. The longer it is, the finer the material is. On the contrary, the larger the discharge port 116 of the crushing bin, the faster the discharge speed and the coarser the material. Therefore, the utility model high-humidity solid organic pulverizer can be adjusted according to the thickness of the required material. smash.
本实用新型高湿固体有机物粉碎机适用于各种含水率的固体有机物,包括秸秆、中草药渣、木薯渣、甘蔗渣、畜禽粪渣、压滤菌泥等长纤维、硬质类的固体有机物,含水率45%以上的高湿类固体有机物也能粉碎流畅。The utility model high-humidity solid organic pulverizer is suitable for solid organic matter with various water contents, including straw, Chinese herbal medicine dregs, cassava dregs, sugar cane bagasse, livestock and poultry dung dregs, press filter bacteria slime and other long-fiber and hard solid organic matter , high-humidity solid organic matter with a moisture content of more than 45% can also be crushed smoothly.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216040A (en) * | 2016-10-15 | 2016-12-14 | 南宁绿智环保科技有限公司 | A high-humidity solid organic pulverizer |
| CN108527712A (en) * | 2018-05-29 | 2018-09-14 | 马鞍山松鹤信息科技有限公司 | A kind of plastic strip pelleter and application method |
| CN109833963A (en) * | 2019-02-18 | 2019-06-04 | 卢雪薇 | A kind of Chinese medicine multistep treatment cutting and grinding device |
| CN111088148A (en) * | 2020-02-26 | 2020-05-01 | 郑州子然环保科技有限公司 | Fermentation treatment device for treating straws |
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2016
- 2016-10-15 CN CN201621125929.8U patent/CN206229454U/en not_active Withdrawn - After Issue
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106216040A (en) * | 2016-10-15 | 2016-12-14 | 南宁绿智环保科技有限公司 | A high-humidity solid organic pulverizer |
| CN106216040B (en) * | 2016-10-15 | 2018-09-07 | 南宁绿智环保科技有限公司 | High-humidity solid organic matter crusher |
| CN108527712A (en) * | 2018-05-29 | 2018-09-14 | 马鞍山松鹤信息科技有限公司 | A kind of plastic strip pelleter and application method |
| CN109833963A (en) * | 2019-02-18 | 2019-06-04 | 卢雪薇 | A kind of Chinese medicine multistep treatment cutting and grinding device |
| CN111088148A (en) * | 2020-02-26 | 2020-05-01 | 郑州子然环保科技有限公司 | Fermentation treatment device for treating straws |
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Granted publication date: 20170609 Effective date of abandoning: 20180907 |