Background technology
China's Banana Stalk-Leaves Resources is very abundant, and only approximately 1,800 ten thousand tons of China's cauline leaf annual productions wherein can utilize approximately 1,200 ten thousand tons of stem stalk amounts extracting fiber, can not extract the cauline leaf of fiber and any of several broadleaf plants approximately 6,000,000 tons.At present, peasant is take results fruit as sole purpose, and a large amount of stem stalk resources, as discarded object, are all dropped in field, not only waste resource but also contaminated environment, and all rely on labor cleaning, and time-consuming, labour intensity is large.According to preliminary test, banana stem can extract 0.8% fiber, general every mu has 4-5 ton stem stalk can supply to extract fiber, residual residue still can be made fertilizer or processing feed etc., can make 6,000,000 tons, greenfeed and maybe can meet 600,000 family rural households marsh gas raw materials needs and maybe can produce more than 600 ten thousand tons of fertilizers, can alleviate the pressure of livestock feed supply.Can not extract the banana stem leaves of fiber and any of several broadleaf plants head after pulverizing go back to field, its fertilizer efficiency is equivalent to 400,000 tons of chemical fertilizer amounts, can increase the organic matter of soil, reduce fertilizer amount, improvement soil, sets up ecological organic cyclic utilization system, contributes to the sustainable development of banana industry.
Existing fodder crushing machine modeling heaviness takes up room larger, in transmission material process, material is often scattered in machine exterior, material is too thick blocks by machine the vexed machine that causes, shredding mechanism adopts common metal to make, material is moisture morely easily causes shredding mechanism inside to get rusty and common camber line design that the blade of shredding mechanism inside is taked can not be by tight better material pawl, dewatering is poor, material can not be squeezed into bulk or and pie, be not easy to material collection, its structure is loaded down with trivial details, troublesome poeration, the low inferior shortcomings of production efficiency.
Utility model content
For the weak point existing in the problems referred to above, the utility model provides a kind of feed grinder complete treatment facility that dewaters.
The utility model provides a kind of feed grinder complete treatment facility that dewaters, described complete treatment facility comprises slicing shredder, connector and pair roller mill room, described slicing shredder and connector are threaded connection, and this connector end is positioned at the opening on pair roller mill room top and is bolted; Described slicing shredder comprises frame, guide roller arrangement, chopping chamber and primary dcreening operation chamber, described upper rack is provided with conveyer belt, slicing shredder middle part is provided with the guide roller arrangement matching with conveyer belt, guide roller arrangement sidepiece is connected with chopping chamber, chopping chamber is communicated with primary dcreening operation chamber, the motor that slicing shredder rear portion is provided with belt wheel and is used in combination with belt wheel.
Further, described guide roller arrangement comprises guide roller and lower guide roller, and upper guide roller is arranged on guide roller arrangement top by regulating spring, and lower guide roller is arranged on guide roller arrangement bottom by bolt.
Further, described chopping chamber interior is provided with rotor and stationary knife knife rest, and rotor and moving knife are fixed by bolt and pressure block, and stationary knife knife rest welding is in chopping chamber interior walls, and this stationary knife knife rest is fixed by bolt and stationary knife.
Preferably, described chopping outdoor face increases the U-shaped stiffening plate of weldering.
Further, described stationary knife and moving knife are zigzag fashion, and moving knife outer is provided with guide ring.
Further, described upper guide roller and lower guide roller opening size are 100mm-450mm.
Preferably, described connector is coated with guipure.
Further, described pair roller mill room inside is provided with twin rollers, is suppressed with the projection of many group leaders strip on described twin rollers, and pair roller mill room bottom has the outlet matching with twin rollers, and is placed with guipure machine and plash below outlet.
Further, described twin rollers, outlet and plash are an axis.
The beneficial effects of the utility model are: by material mechanization crushing/dewatering, intellectuality and automation mechanized operation, be applicable to numerous crushing material dehydrations, greatly improve operating efficiency, and can effectively solve the processing of material stalk and need expend the problem of a large amount of manpower and materials, be applicable to broken thick material, hard material piece, stub bars etc., effectively raise Tool in Cutting power, reduce tool wear, drive away the space of storeroom, the plurality of advantages such as the density between this material has increased several times, has increased the eliminating of moisture, simple in structure, easy to use.
The specific embodiment
As shown in Figure 1-2, a kind of feed grinder described in the utility model embodiment complete treatment facility that dewaters, described complete treatment facility comprises slicing shredder 1, connector 4 and pair roller mill room 5, described slicing shredder 1 is threaded connection with connector 4, and these connector 4 ends are positioned at the opening on pair roller mill room 5 tops and are bolted; Described slicing shredder 1 comprises frame 9, guide roller arrangement, chopping chamber and primary dcreening operation chamber, described frame 9 tops are provided with conveyer belt 10, slicing shredder 1 middle part is provided with the guide roller arrangement matching with conveyer belt 10, guide roller arrangement sidepiece is connected with chopping chamber, chopping chamber is communicated with primary dcreening operation chamber, the motor that slicing shredder 1 rear portion is provided with belt wheel 13 and is used in combination with belt wheel 13.By material mechanization crushing/dewatering, intellectuality and automation mechanized operation, be applicable to numerous crushing material dehydrations, greatly improve operating efficiency, and can effectively solve the processing of material stalk and need expend the problem of a large amount of manpower and materials, be applicable to broken thick material, hard material piece, stub bars etc., effectively raise Tool in Cutting power, reduce tool wear, drive away the space of storeroom, the plurality of advantages such as the density between this material has increased several times, has increased the eliminating of moisture, simple in structure, easy to use.
Described guide roller arrangement comprises guide roller 11 and lower guide roller, and upper guide roller 11 is arranged on guide roller arrangement top by regulating spring 12, and lower guide roller is arranged on guide roller arrangement bottom by bolt.Described upper guide roller 11 is 100mm-450mm with lower guide roller opening size.Material is through three meters of chain-plate type conveyer belt feeding guide roller arrangements, guide roller arrangement aims at material design, the minimum open dimension of its upper and lower guide roller spacing is 100mm, full-size is 450mm, and upper guide roller adopts regulating spring control, when supplied materials size becomes large, upper guide roller by move certain size with guarantee material normally input, when material size diminishes, upper guide roller resets under the effect of spring tension, to guarantee that upper and lower guide roller contacts all the time to material and material is imported to chopping chamber.
Described chopping chamber interior is provided with rotor and stationary knife knife rest, and rotor and moving knife 2 are fixed by bolt and pressure block, and stationary knife knife rest welding is in chopping chamber interior walls, and this stationary knife knife rest is fixed by bolt and stationary knife.The chopping of material adopts three groups of special moving knife, and this cutter is designed to zigzag fashion according to the shape of initial material, and the special bolt of manufacturing for cutting blade, by pressure block, is fixed on fly cutter on rotor.Consistent for guaranteeing the gap after the effect of chopping is repaiied with blade mill, the design gaps of stationary knife and moving knife is for adjustable continuously, its adjustable range is set as 0-12mm, stationary knife knife rest, for guaranteeing high strength, has adopted welded-steel plate construction, relatively cast iron knife rest, intensity improves greatly, there will not be because material size is large, or the high and defect such as occur forging a knife of hardness, safety in production is guaranteed.
Described chopping outdoor face increases the U-shaped stiffening plate of weldering.Inside and outside whip stitch welding, the local U-shaped stiffening plate of weldering that increases, pulverizing chamber is complete when guaranteeing to occur accident, the blade pulverizing chamber that can not fly out.
Described stationary knife and moving knife 2 are zigzag fashion, and moving knife 2 outers are provided with guide ring.Its jaggy pitch and shape are all passed through special design, and moving knife outer is provided with guide ring, guarantee that moving knife rotary course swings minimum, and the gap of blade is uniform and stable.
Described connector 4 is coated with guipure 3.Adopt said structure can make connector more firm.
Described pair roller mill room 5 inside are provided with twin rollers, are suppressed with the projection of many group leaders strip on described twin rollers, and pair roller mill room 5 bottoms have the outlet 6 matching with twin rollers, and are placed with guipure machine 7 and plash 8 below outlet 6.Twin rollers pressure process is that bulk material is agglomerated into finer and close bulk (biscuit) under pressure, is called extrusion process.In this process, utilize the principle of intermolecular force in physics, allowed the molecule being extruded freely be combined into the molecule that space density is less, thereby the moisture in raw material is pulled away.For guaranteeing that pair roller squeezes the uniformity of machine pressure process strength, the twin rollers Ministry of worker adopts fluid pressure type holding device, this device guarantees how the material thickness that no matter enters pair roller mill room changes, all can apply suitable dynamics, the material water ratio pushing is away reached unanimity, and can or not occur because of the too much and vexed machine of material that equipment is unexpected.
Described twin rollers, outlet 6 are an axis with plash 8, and above-mentioned parts are an axis can be better by moisture and material collection.
When concrete use: material enters guide roller arrangement through conveyer belt, it is three meters or longer that conveyer belt can be designed to length, the upper guide roller of guide roller arrangement inside and lower guide roller can regulate opening degree through reconciling spring, guide roller arrangement is being led material into chopping chamber, shredding indoor moving knife and stationary knife is shredding material, by air blast, the material cutting is being blown to primary dcreening operation chamber, when primary dcreening operation, the sieve plate of inside swing material collides mutually, moisture flows away along tank, material is entering pair roller mill room through connector after the processed of primary dcreening operation chamber, the twin rollers of pair roller mill room inside is being squeezed into material bulk or pie, moisture is entering plash through discharging opening and guipure machine, material is falling into through discharging opening on guipure machine subsequently, dewater complete treatment facility of feed grinder adopts motor that power is provided.
Crushing technology: rational in infrastructure, tool changing is simple and efficient; Knife rest optimal design, pawl type moving knife can be cut rapidly by comminuting matter, the possibility that keeps material not roll, pawl type moving knife shape is that the stressing conditions of moving knife more tends towards stability, just the shearing force that produces of every moving knife is basically perpendicular to stationary knife, substantially cannot produce horizontal component, improved crush efficiency, reduce equipment and be subject to the possibility of lateral impact forces.Be applicable to broken thick material, hard material piece, stub bars etc., effectively raise Tool in Cutting power, reduce tool wear.
Be provided with automatically controlled by full design, pulverizing chamber adopt double-decker, inside fill out acoustic material, make equipment there is good security and the feature of environmental protection, durable electricity-saving.
Pair roller extrusion technique is mainly the mode by external pressurized, makes, by twin rollers, material extruding is become to pie, drives away the space of storeroom, and the density between this material has increased several times, has increased the eliminating of moisture.
After twin rollers extruding, for guaranteeing the evacuation of material, adopted protruding carding technology at a slow speed, the material of compacting is again got back to original loose state under four groups of protruding roles, and being shaped as of projection is circular or square, to facilitate heap fermentation.
Only as described above, be only preferred embodiment of the present utility model, such as professional who are familiar with this art.After understanding technological means of the present utility model, natural energy, according to actual needs, is changed under instruction of the present utility model.Therefore all equal variation and modifications of doing according to the utility model claim, once should still belong in the scope that the utility model patent contains.