CN103594529A - MWT and passivation combined crystal silicon solar cell and manufacturing method thereof - Google Patents

MWT and passivation combined crystal silicon solar cell and manufacturing method thereof Download PDF

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Publication number
CN103594529A
CN103594529A CN201310612664.9A CN201310612664A CN103594529A CN 103594529 A CN103594529 A CN 103594529A CN 201310612664 A CN201310612664 A CN 201310612664A CN 103594529 A CN103594529 A CN 103594529A
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crystal silicon
mwt
silicon solar
film
combined
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CN201310612664.9A
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Inventor
夏正月
高艳涛
陈同银
刘仁中
董经兵
张斌
邢国强
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Altusvia Energy Taicang Co Ltd
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Altusvia Energy Taicang Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0224Electrodes
    • H01L31/022408Electrodes for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/022425Electrodes for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • H01L31/022441Electrode arrangements specially adapted for back-contact solar cells
    • H01L31/02245Electrode arrangements specially adapted for back-contact solar cells for metallisation wrap-through [MWT] type solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0216Coatings
    • H01L31/02161Coatings for devices characterised by at least one potential jump barrier or surface barrier
    • H01L31/02167Coatings for devices characterised by at least one potential jump barrier or surface barrier for solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/02Details
    • H01L31/0232Optical elements or arrangements associated with the device
    • H01L31/02327Optical elements or arrangements associated with the device the optical elements being integrated or being directly associated to the device, e.g. back reflectors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/06Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier
    • H01L31/068Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by at least one potential-jump barrier or surface barrier the potential barriers being only of the PN homojunction type, e.g. bulk silicon PN homojunction solar cells or thin film polycrystalline silicon PN homojunction solar cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1804Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof comprising only elements of Group IV of the Periodic System
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/547Monocrystalline silicon PV cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses an MWT and passivation combined crystal silicon solar cell and a manufacturing method thereof. The crystal silicon solar cell comprises a passivating film, a phosphorus diffusion layer, a P-type silicon substrate, an aluminum oxide film, a laminated protective film and an aluminum printing layer structure which are sequentially superposed, and a through-hole silver electrode penetrates the crystal silicon solar cell. The manufacturing method of the crystal silicon solar cell comprises the steps of drilling, flocking, diffusing, polishing, film growth, tapping, hole filling, printing, sintering and the like. The MWT and passivation combined crystal silicon solar cell has the advantages of being low in cost and capable of being produced in a mass mode.

Description

Crystal silicon solar batteries and manufacture method thereof that MWT is combined with back of the body passivation
Technical field
The present invention relates to a kind of structure and manufacture method of solar cell, be specifically related to crystal silicon solar batteries and manufacture method thereof that a kind of MWT is combined with back of the body passivation.
Background technology
Modernization solar cell industryization is produced towards high efficiency, low cost future development, MWT(Metal wrap through) technology combines as the representative of high efficiency, low cost developing direction with carrying on the back passivation (PERC) technology, has following advantage:
(1) extremely low positive shading: MWT technology is guided to the back side of battery by the mode of holing on silicon chip by main grid line (busbar), thus the metal electrode shading of battery towards sunny side reduced;
(2) excellent back reflector: because the existence of cell backside deielectric-coating makes interior back reflection be increased to 92-95% from the full aluminium back surface field 65% of routine.The absorption of the longwave optical increasing on the one hand, especially provides technical assurance to the trend of following Thin film cell on the other hand;
(3) superior passivating back technology: due to the good passivation of back side deielectric-coating, can by back side recombination rate from the full aluminium back of the body ~ 1000cm/s is reduced to 100-200cm/s;
(4) good synergy, there is natural marriage relation in positive MWT technology and passivating back technology, and material path has membrane action with the surrounding of back of the body surface handing-over, has naturally isolated contacting of grout slurry and silicon.
Although the outer numerous companies of Present Domestic and research unit are all at development monocrystalline silicon back side point contact solar cell and MWT battery, not yet occurring can volume production structure and preparation method by the low cost of both combinations.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the invention provides crystal silicon solar batteries and manufacture method thereof that a kind of MWT is combined with back of the body passivation.
Technical scheme: for solving the problems of the technologies described above, the crystal silicon solar batteries that MWT provided by the invention is combined with back of the body passivation, comprise the passivating film of stack successively, phosphorus-diffused layer, P type silicon substrate, aluminum oxide film, lamination diaphragm and aluminium printed-layer structure, on said structure, there is through hole, in hole, be coated with grout silver electrode, between hole wall and grout silver electrode, be coated with dielectric film, the top of described grout silver electrode is coated with positive silver electrode, the spaced projection of tool in described aluminium printed layers, described projection contacts with aluminum oxide film and with P type silicon substrate formation local aluminium back surface field through lamination diaphragm.
Preferably, described phosphorus-diffused layer is N-shaped layer, and its sheet resistance value is 30-120ohm/sq.
Preferably, described passivating film is SiNx or SiOx antireflective passive film.
Preferably, described aluminum oxide film film thickness is 1-100nm.
Preferably, described lamination diaphragm is SiNx, SiCx or TiOx.
The present invention proposes the method processed of above-mentioned MWT and the back of the body passivation crystal silicon solar batteries of being combined simultaneously, comprises the following steps:
1) laser drill;
2) silicon chip goes damage making herbs into wool, and making herbs into wool face is laser terminal surface;
3) diffusion;
4) remove back side phosphorosilicate glass, and realize polished backside;
5) back side aluminum oxide film and the growth of lamination diaphragm;
6) front antireflection film growth;
7) back side, back side aluminum oxide film and the perforate of lamination diaphragm;
8) print overleaf grout slurry;
9) the printing back of the body is silver-colored overleaf;
10) printing back of the body aluminium, just silver-colored, sintering, test.
Preferably, in described step 4), adopt online roller type equipment one side to remove back side phosphorosilicate glass.
Preferably, the laser that in described step 1), laser drill adopts is ruddiness or green laser.
Preferably, the boring method in described step 7) and be the perforate of corrosivity slurry or laser beam drilling.
Preferably, described step 8) and step 9) adopt slurry printing of the same race simultaneously.
Preferably, in described step 10), sintering adopts laser sintered method to form the contact of back side point.
Beneficial effect: the invention provides a kind of structure and manufacture method that can the efficient crystal silicon solar batteries of volume production, can make full use of the conventional batteries production equipment that current enterprise production line has possessed, do not increase every watt of manufacturing cost of battery.In the time of growth front and back film, also deposition medium film in laser drill, not only passivation hole wall, and effectively isolated contacting of grout electrode and silicon; Boring step is placed on before making herbs into wool step, also helps the removal of laser damage.
Accompanying drawing explanation
The structural representation of Fig. 1 embodiments of the invention;
Each label in figure: antireflective film 1, phosphorus-diffused layer 2, P type silicon substrate 3, aluminum oxide film 4, lamination diaphragm 5, aluminium printed layers 6, grout silver electrode 7, positive silver electrode 8, local aluminium back surface field contact 9.
Embodiment
Embodiment: the structure of the crystal silicon solar batteries that the MWT of the present embodiment is combined with back of the body passivation as shown in Figure 1, comprise the antireflective film 1 of stack successively, phosphorus-diffused layer 2, P type silicon substrate 3, aluminum oxide film 4, lamination diaphragm 5, aluminium printed layers 6 structures, on said structure, there is through hole, in hole, be coated with grout silver electrode 7, between hole wall and grout silver electrode 7, be coated with dielectric film, the top of grout silver electrode 7 is coated with positive silver electrode 8, the spaced projection of tool in aluminium printed layers 6, projection contacts 9 through lamination diaphragm 5 with aluminum oxide film 4 and with P type silicon substrate 3 formation local aluminium back surface fields.
The 156mm p type single crystal silicon sheet of take is basis material, and the concrete steps of manufacture method are as follows:
(1) at silicon chip back side, adopt red laser to hole, figure is 4*4 matrix, and bore diameter is 200um, and spacing is 38.5mm;
(2) silicon chip is gone to damage making herbs into wool, clean;
(3) tubular type phosphorus diffusion, diffused sheet resistance 75 ohm/sq;
(4) wet method in line equipment back side phosphorosilicate glass (PSG) is removed, polished backside;
(5) at the back of the body superficial growth aluminum oxide film of silicon chip, the about 10nm of thickness;
(6) at the front surface of silicon chip, use the method grown silicon nitride antireflective film 80nm of PECVD;
(7) on the back of the body surface of silicon chip, use method growing silicon oxide/silicon nitride stack film 120nm of PECVD;
(8) green laser film processed, opens film, exposes silicon substrate, and live width is 35um, and spacing is 700um;
(9) on the back of the body surface of silicon chip, adopt the method for silk screen printing to print grout electrode and backplate simultaneously;
(10) back up aluminium back surface field, in the front surface printing grid line of silicon chip, sintering, test.
After plated film and perforate finish, battery front surface printed silver grid line, back of the body surface printing aluminium back surface field and electrode, after co-sintering, battery completes.Sintering can adopt laser sintered method, and after the stack membrane growth of pellumina and diaphragm finishes, printed silver is starched and dried, and directly utilizes LFC technique to form the contact of back side point.On lamination rete, perforate can adopt the method for the perforate of corrosivity slurry or laser beam drilling.
After tested, the single crystal battery conversion efficiency batch average efficiency that the present embodiment makes reaches 20.3%.
The present invention provides a kind of new production model theory for the efficient crystal silicon solar batteries of volume production, and applicability and workable, is implying huge use value.
The above-mentioned foundation desirable embodiment of the present invention of take is enlightenment, and by above-mentioned description, relevant staff can, within not departing from the scope of this invention technological thought, carry out various change and modification completely.The technical scope of this invention is not limited to the content on specification, must determine its technical scope according to claim scope.

Claims (10)

1. the crystal silicon solar batteries that a MWT is combined with back of the body passivation; it is characterized in that comprising: the passivating film, phosphorus-diffused layer, P type silicon substrate, aluminum oxide film, lamination diaphragm and the aluminium printed-layer structure that superpose successively; on said structure, there is through hole; in hole, be coated with grout silver electrode; between hole wall and grout silver electrode, be coated with dielectric film; the top of described grout silver electrode is coated with positive silver electrode; the spaced projection of tool in described aluminium printed layers, described projection contacts with aluminum oxide film and with P type silicon substrate formation local aluminium back surface field through lamination diaphragm.
2. the crystal silicon solar batteries that MWT as claimed in claim 1 is combined with back of the body passivation, is characterized in that: described phosphorus-diffused layer is N-shaped layer, its sheet resistance value is 30-120ohm/sq.
3. the crystal silicon solar batteries that MWT as claimed in claim 1 is combined with back of the body passivation, is characterized in that: described passivating film is SiNx or SiOx antireflective passive film.
4. the crystal silicon solar batteries that MWT as claimed in claim 1 is combined with back of the body passivation, is characterized in that: described aluminum oxide film film thickness is 1-100nm.
5. the crystal silicon solar batteries that MWT as claimed in claim 1 is combined with back of the body passivation, is characterized in that: described lamination diaphragm is SiNx, SiCx or TiOx.
6. the manufacture method of the crystal silicon solar batteries that MWT as claimed in claim 1 is combined with back of the body passivation, is characterized in that comprising the following steps:
1) laser drill;
2) silicon chip goes damage making herbs into wool, and making herbs into wool face is laser terminal surface;
3) diffusion;
4) remove back side phosphorosilicate glass, and realize polished backside;
5) back side aluminum oxide film and the growth of lamination diaphragm;
6) front antireflection film growth;
7) back side, back side aluminum oxide film and the perforate of lamination diaphragm;
8) print overleaf grout slurry;
9) the printing back of the body is silver-colored overleaf;
10) printing back of the body aluminium, just silver-colored, sintering, test.
7. manufacture method as claimed in claim 6, is characterized in that: in described step 4), adopt online roller type equipment one side to remove back side phosphorosilicate glass.
8. manufacture method as claimed in claim 6, is characterized in that: the boring method in described step 7) and be the perforate of corrosivity slurry or laser beam drilling.
9. manufacture method as claimed in claim 6, is characterized in that: described step 8) and step 9) adopt slurry printing of the same race simultaneously.
10. manufacture method as claimed in claim 6, is characterized in that: in described step 10), sintering adopts laser sintered method to form the contact of back side point.
CN201310612664.9A 2013-11-27 2013-11-27 MWT and passivation combined crystal silicon solar cell and manufacturing method thereof Pending CN103594529A (en)

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Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105304730A (en) * 2015-09-23 2016-02-03 浙江正泰太阳能科技有限公司 MWT cell with back passive film and preparation method thereof
CN107425085A (en) * 2017-03-30 2017-12-01 陈文英 A kind of preparation method of the back contacts crystal silicon solar batteries of passivating back
CN107863404A (en) * 2017-12-05 2018-03-30 君泰创新(北京)科技有限公司 Solar battery sheet and preparation method thereof, solar cell string and photovoltaic module
CN108110089A (en) * 2017-12-28 2018-06-01 南京日托光伏科技股份有限公司 A kind of processing method of MWT battery plug-hole defective products
CN108198906A (en) * 2017-12-29 2018-06-22 南京日托光伏科技股份有限公司 A kind of preparation method of efficient MWT solar cells
CN108305916A (en) * 2018-03-05 2018-07-20 通威太阳能(成都)有限公司 A kind of MWT battery manufacture craft based on plating masking diaphragm plate
CN109273536A (en) * 2018-12-05 2019-01-25 苏州阿特斯阳光电力科技有限公司 Solar battery and photovoltaic module
CN109585597A (en) * 2018-10-12 2019-04-05 浙江爱旭太阳能科技有限公司 A method of improving tubular type crystal silicon solar PERC battery front side around plating
CN109713053A (en) * 2018-12-27 2019-05-03 江苏日托光伏科技股份有限公司 A kind of preparation method of MWT solar battery
CN109768120A (en) * 2018-12-29 2019-05-17 江苏日托光伏科技股份有限公司 A kind of preparation method of the MWT without exposure mask solar battery
CN109935642A (en) * 2019-03-29 2019-06-25 江苏日托光伏科技股份有限公司 The solar battery and its manufacturing method of a kind of MWT in conjunction with TopCon
CN110429154A (en) * 2019-08-14 2019-11-08 宁波尤利卡太阳能科技发展有限公司 A kind of patch battery and preparation method thereof
CN111987171A (en) * 2020-09-03 2020-11-24 江苏日托光伏科技股份有限公司 MWT battery piece and screen printing method thereof
CN113224191A (en) * 2021-04-28 2021-08-06 宜兴市昱元能源装备技术开发有限公司 Photovoltaic cell substrate and preparation method thereof
CN113314624A (en) * 2021-07-27 2021-08-27 江苏赛拉弗光伏系统有限公司 MWT battery piece, MWT battery string and preparation method
CN115347056A (en) * 2022-10-19 2022-11-15 北京晶澳太阳能光伏科技有限公司 Solar cell

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CN105304730A (en) * 2015-09-23 2016-02-03 浙江正泰太阳能科技有限公司 MWT cell with back passive film and preparation method thereof
CN107425085A (en) * 2017-03-30 2017-12-01 陈文英 A kind of preparation method of the back contacts crystal silicon solar batteries of passivating back
CN107863404A (en) * 2017-12-05 2018-03-30 君泰创新(北京)科技有限公司 Solar battery sheet and preparation method thereof, solar cell string and photovoltaic module
CN108110089A (en) * 2017-12-28 2018-06-01 南京日托光伏科技股份有限公司 A kind of processing method of MWT battery plug-hole defective products
CN108198906A (en) * 2017-12-29 2018-06-22 南京日托光伏科技股份有限公司 A kind of preparation method of efficient MWT solar cells
WO2019128073A1 (en) * 2017-12-29 2019-07-04 江苏日托光伏科技股份有限公司 Method for preparing efficient mwt solar cell
CN108305916A (en) * 2018-03-05 2018-07-20 通威太阳能(成都)有限公司 A kind of MWT battery manufacture craft based on plating masking diaphragm plate
CN108305916B (en) * 2018-03-05 2019-10-18 通威太阳能(成都)有限公司 A kind of MWT battery manufacture craft based on plating masking diaphragm plate
US11430908B2 (en) 2018-10-12 2022-08-30 Zhejiang Aiko Solar Energy Technology Co., Ltd. Method for removing undesired coating from front face of crystalline silicon solar cell
CN109585597A (en) * 2018-10-12 2019-04-05 浙江爱旭太阳能科技有限公司 A method of improving tubular type crystal silicon solar PERC battery front side around plating
CN109273536A (en) * 2018-12-05 2019-01-25 苏州阿特斯阳光电力科技有限公司 Solar battery and photovoltaic module
CN109273536B (en) * 2018-12-05 2023-09-15 苏州阿特斯阳光电力科技有限公司 Solar cell and photovoltaic module
CN109713053A (en) * 2018-12-27 2019-05-03 江苏日托光伏科技股份有限公司 A kind of preparation method of MWT solar battery
CN109768120A (en) * 2018-12-29 2019-05-17 江苏日托光伏科技股份有限公司 A kind of preparation method of the MWT without exposure mask solar battery
CN109935642A (en) * 2019-03-29 2019-06-25 江苏日托光伏科技股份有限公司 The solar battery and its manufacturing method of a kind of MWT in conjunction with TopCon
CN110429154A (en) * 2019-08-14 2019-11-08 宁波尤利卡太阳能科技发展有限公司 A kind of patch battery and preparation method thereof
CN111987171A (en) * 2020-09-03 2020-11-24 江苏日托光伏科技股份有限公司 MWT battery piece and screen printing method thereof
CN113224191A (en) * 2021-04-28 2021-08-06 宜兴市昱元能源装备技术开发有限公司 Photovoltaic cell substrate and preparation method thereof
CN113314624A (en) * 2021-07-27 2021-08-27 江苏赛拉弗光伏系统有限公司 MWT battery piece, MWT battery string and preparation method
CN115347056A (en) * 2022-10-19 2022-11-15 北京晶澳太阳能光伏科技有限公司 Solar cell

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