Detailed description of the invention
Below in conjunction with accompanying drawing and multiple embodiment, multilayer circuit board that the technical program provides and preparation method thereof is described in further detail.
The manufacture method of ten sandwich circuit boards that the technical program first embodiment provides comprises the following steps:
The first step, refers to Fig. 1, it is provided that four copper-clad base plates 10.Each copper-clad base plate 10 all includes an insulating barrier 11 and is bonded in the first copper foil layer 12 and the second copper foil layer 13 of insulating barrier 11 opposite sides.
Described copper-clad base plate 10 can be glass fiber fabric base clad copper base, paper substrate copper-clad base plate, composite base copper-clad base plate, aramid fiber nonwoven fabric base copper-clad base plate or synthetic fibers base copper-clad base plate etc..It is of course also possible to select two, three, five or more described copper-clad base plate 10 according to the needs of the wiring board number of plies formed.
Second step, refer to Fig. 2, each described copper-clad base plate 10 is formed at least one first conductive hole 14, each described first copper foil layer 12 is made formation the first conductive circuit pattern 15, each second copper foil layer 13 is made formation the second conductive circuit pattern 16, first conductive circuit pattern 15 and the second conductive circuit pattern 16 are mutually conducted by least one first conductive hole 14 described, thus obtain four first line substrates 110.
The formation of described first conductive hole 14 can be adopted with the following method: first, the mode using machine drilling forms through hole on described copper-clad base plate 10, the most through described first copper foil layer 12 of described through hole, insulating barrier 11 and the second copper foil layer 13, and described through hole is carried out de-smear process;Then, use the mode of plating described through hole internal electroplated such as copper, the metal such as silver-colored or golden, thus obtain described first conductive hole 14.Preferably, at the internal electroplated copper of described through hole.It is highly preferred that when electroplating, described through hole is filled up completely with by plating process for filling hole.It is of course also possible to first at the hole wall plated metal of described through hole, to form described first conductive hole 14, the most again potting resin in described through hole;Or after forming described through hole, in described through hole, fill conductive paste, solidify described conductive paste and form described first conductive hole 14.
Those skilled in the art it is also understood that, the mode that can also first use laser ablation forms blind hole on described copper-clad base plate 10, through described first copper foil layer 12 of described blind hole and insulating barrier 11, then, use plating process for filling hole to fill plated metal in the inside of described blind hole, thus obtain described first conductive hole 14;The mode that can also use open copper window first etches open copper window in the position forming described first conductive hole 14 of described first copper foil layer 12, use the most again the mode of laser ablation on described insulating barrier 11 ablation thus form blind hole, then, use plating process for filling hole to fill plated metal in the inside of described blind hole, thus obtain described first conductive hole 14.
First conductive circuit pattern 15 and the second conductive circuit pattern 16 can be made by image transfer technique and etch process and be formed.
In present embodiment, the first conductive circuit pattern 15 and the second conductive circuit pattern 16 on four described first line substrates 110 are set according to the wiring board being actually subjected to prepare, the first conductive circuit pattern 15 in each copper-clad base plate 10 is arranged with the second conductive circuit pattern 16 can be identical, it is also possible to different.
3rd step, refers to Fig. 3-4, and a described first line substrate 110 in four described first line substrates 110 is made second circuit base plate 120.The manufacture method of described second circuit base plate 120 may comprise steps of:
First, the first conductive circuit pattern 15 of described first line substrate 110 overlaps the first film 17 and mould release membrance 18 successively, protecting film 19 of fitting in the second conductive circuit pattern 16 of described first line substrate 110.Secondly; first line substrate the 110, first film 17 described in pre-pressing and mould release membrance 18 and protecting film 19; make described first film 17 be bonded together with described first line substrate 110, also make described protecting film 19 be bonded in described second conductive circuit pattern 16 simultaneously.Remove described mould release membrance 18.Then, described first film 17 is formed at least one first through hole 20, described first through described first film 17 of through hole 20, and makes part the first conductive circuit pattern 15 expose bottom described first through hole 20.Furthermore, in described first through hole 20, form the first conductive material 21, thus described first conductive material 21 mutually conduct with described first conductive circuit pattern 15.Finally, remove described protecting film 19, obtain described second circuit base plate 120.
In the present embodiment, described first film 17 is semi-solid preparation film, and it can be glass-fiber-fabric prepreg, paper substrate prepreg, composite base prepreg, aramid fiber non-woven fabrics prepreg, synthetic fibers prepreg or virgin resin prepreg etc..
Wherein, the effect of pre-pressing is to heat described first film 17, makes described first film 17 produce certain viscosity, thus is bonded together with described first line substrate 110.The time that temperature, the pressure of pressing needs and the pressing that the time of the temperature of pre-pressing, the pressure of pre-pressing and the pre-pressing of described first film 17 all needs much smaller than the pressing of described first film 17 needs, therefore, described first film 17 after pre-pressing still remains its semi-solid preparation character.In the present embodiment, the temperature range of the pre-pressing of described first film 17 is 60-110 DEG C, the time range of pre-pressing is the 10-60 second, the pressure limit of pre-pressing is 5-15kg/cm2, the pressing-in temp scope of corresponding described first film 17 is 180-250 DEG C, the time range of pressing is 60-120 minute, and the pressure limit of pressing is 200-300
kg/cm2.Preferably, the temperature of the pre-pressing of described first film 17 is 80 DEG C, and the time of pre-pressing is 30 seconds, and the pressure of pre-pressing is 10kg/cm2, and the temperature of pressing is 210 DEG C, and the time of pressing is 80 minutes, and the pressure of pressing is 250kg/cm2.
In the present embodiment; described mould release membrance 18 is for stepping pulling-on piece (mylar); it is used for protecting described first film 17, and when preventing pre-pressing, described first film 17 is bonding with object in contact (steel plate used by such as pre-pressing or tool for stitching) and cannot separate.Described mould release membrance 18 can also be that other are such as separated type materials such as polyethylene mould release membrance or polypropylene mould release membrances.
Described protecting film 19 is used for protecting described second conductive circuit pattern 16, to prevent described second conductive circuit pattern 16 from oxidation and damage occurring in the step of follow-up pre-pressing or making the first conductive hole.In the present embodiment, described protecting film 19 includes mylar and the low-viscosity glue-line fitting on mylar.Certainly, mylar can also be that other are such as the macromolecule membrane such as polyethylene film, polypropylene screen, it is only necessary to has preferable thermostability.
In the present embodiment, described first through hole 20 uses the mode of laser drill to be formed.Additionally, because laser drilling process is to form hole by the first film 17 described in high-octane laser ablation, some residues can be produced during ablation, therefore, preferably, after laser drilling described first through hole 20 is carried out de-smear process, except residue can be selected for plasma removing glue residues processing technique or chemical desmear technique etc..
In the present embodiment, the mode of type metal conductive paste is used to fill the first conductive material 21 in the first through hole 20.Described metallic conduction cream can be conductive copper cream, conduction silver paste, conduction tin cream etc., preferably conductive copper cream.Specifically, first, metallic conduction cream is filled in the first through hole 20 by the way of silk screen printing;Then, conductive metal paste is toasted so that described conductive metal paste solidifies, and forms the first conductive material 21.The temperature that the temperature of conductive metal paste baking is solidified less than described first film 17, thus do not affect the semi-solid preparation character of described first film 17.
Additionally, before overlapping described first film 17 and mould release membrance 18, it is preferable that first described first conductive circuit pattern 15 can be carried out surface coarsening process, as brown processes, to strengthen the adhesion between described first film 17 and described first conductive circuit pattern 15.
It is of course also possible to according to formed the wiring board number of plies need make multiple described second circuit base plate 120.
4th step, refers to Fig. 5, and two described first line substrates 110 in four described first line substrates 110 are made two tertiary circuit substrates 130.The manufacture method of each described tertiary circuit substrate 130 may each comprise following steps:
First, the first conductive circuit pattern 15 of described first line substrate 110 overlaps the second film 22 and mould release membrance, the second conductive circuit pattern 16 of described first line substrate 110 overlaps the 3rd film 23 and mould release membrance.Secondly, first line substrate the 110, second film 22 and the 3rd film 23 described in pre-pressing, make described second film 22, described first line substrate 110 and described 3rd film 23 be bonded together.Then, the mould release membrance of described first line substrate 110 both sides is removed.Furthermore, described second film 22 is formed at least one second through hole 24, described second through described second film 22 of through hole 24, and make part the first conductive circuit pattern 15 expose bottom described second through hole 24, described 3rd film 23 forms at least one third through-hole 25, through described 3rd film 23 of described third through-hole 25, and make part the second conductive circuit pattern 16 expose bottom described third through-hole 25.Finally, the second conductive material 26 is formed in described second through hole 24, and in described third through-hole 25, form the 3rd conductive material 27, thus described second conductive material 26 mutually conducts with described first conductive circuit pattern 15, described 3rd conductive material 27 mutually conducts with described second conductive circuit pattern 16, obtains described tertiary circuit substrate 130.
In the present embodiment, described second through hole 24 of two tertiary circuit substrates 130 and arrange position and the quantity of third through-hole 25 are set according to the wiring board being actually subjected to prepare, the second through hole 24 in each tertiary circuit substrate 130 and third through-hole 25 arranges position and quantity can be the same or different.
It addition, this step is similar with above-mentioned 3rd step, the material of mould release membrance and effect and the material of the mould release membrance 18 in the 3rd step and act on the most identical in this step, the condition of pre-pressing and act on also with the condition of the pre-pressing in the 3rd step and act on identical.The generation type of described second through hole 24 and third through-hole 25 can also be identical with the generation type of the first through hole 20 in the 3rd step.The mode forming the second conductive material 26 and the 3rd conductive material 27 in described second through hole 24 and third through-hole 25 can also be identical with the mode forming the first conductive material 21 in the first through hole 20 in the 3rd step.Additionally, preferably, the most described second through hole 24 and third through-hole 25 are carried out de-smear process, to remove the residue in described second through hole 24 and third through-hole 25, except residue treatment can select plasma removing glue residues processing technique or chemical desmear to process technique etc..Preferably, before overlapping described second film 22 and the 3rd film 23, also described first conductive circuit pattern 15 and the second conductive circuit pattern 16 are carried out surface coarsening process.
It is of course also possible to need to be formed without described tertiary circuit substrate 130 according to the wiring board number of plies formed, or make the described tertiary circuit substrate 130 forming one or more.
5th step, refer to Fig. 6, first copper foil 28 and the second copper foil 29 is provided, stacks gradually and described in one step press, 130, described first line substrate 110 of the described tertiary circuit substrate of the second copper foil 29, another described second circuit base plate 120 of described tertiary circuit substrate 130, and described first copper foil 28 become an entirety.In described entirety, described first copper foil 28 and the second copper foil 29 are respectively the outermost layer conductive layer of described overall both sides, and be bonded together by the second film 22 or the 3rd film 23 between adjacent insulating barrier 11, it is bonded together by the first film 17 or the second film 22 or the 3rd film between adjacent insulating barrier 11 and Copper Foil.Specifically, described second copper foil 29 is the most bonding with the second film 22 of a described tertiary circuit substrate 130, described first line substrate 110 directly bonds with the 3rd film 23 of the tertiary circuit substrate 130 directly bondd with described second copper foil 29, another one tertiary circuit substrate 130 is between described first line substrate 110 and the first copper foil 28, and directly bond with described first line substrate 110, described second circuit base plate 120 is between described second copper foil 29 tertiary circuit substrate 130 and the first copper foil 28 farther out, described first copper foil 28 is bonding with the first film 17 of described second circuit base plate 120.
When aliging and stacking described second copper foil 130, described first line substrate 110 of 29, described tertiary circuit substrate, another described 130, described second circuit base plate 120 of tertiary circuit substrate and described first copper foil 28, should ensure that the accurate para-position between 130, described first line substrate 110 of described tertiary circuit substrate, another described second circuit base plate 120 of described tertiary circuit substrate 130,.When practical operation, during stacking, 130, described first line substrate 110 of described tertiary circuit substrate, another described second circuit base plate 120 of described tertiary circuit substrate 130, can will be respectively provided with registration holes, use the tool with the alignment pin corresponding with registration holes to carry out para-position.
nullIn the present embodiment,Owing to relative two surfaces of each described tertiary circuit substrate 130 are respectively provided with the second film 22 and the 3rd film 23,The surface adjacent with described second copper foil 29 of described second circuit base plate 120 has the first film 17,Because the heating of semi-solid preparation material has certain mobility,After bonding processes,One described tertiary circuit substrate 130、One described first line substrate 110、Another described tertiary circuit substrate 130 and each described first conductive circuit pattern 15 of described second circuit base plate 120、Second conductive circuit pattern 16 is all corresponding embeds each first film 17、In the insulating barrier that second film 22 and the 3rd film 23 are formed,Described second copper foil 29 glues with the second film 22 phase of a described tertiary circuit substrate 130,Described first copper foil 28 glues with the first film 17 phase of described second circuit base plate 120,So that each layer is combined closely.
6th step, refers to Fig. 7, and the second copper foil 29 makes formation the 3rd conductive circuit pattern 30, and the first copper foil 28 makes formation the 4th conductive circuit pattern 31.
Described 3rd conductive circuit pattern 30 and the 4th conductive circuit pattern 31 can be formed by image transfer technique and etch process.
7th step, refers to Fig. 8, forms the first welding resisting layer 32 on the surface of described 3rd conductive circuit pattern 30, forms the second welding resisting layer 33 on the surface of described 4th conductive circuit pattern 31, obtains ten sandwich circuit boards 100.
First welding resisting layer 32 and the second welding resisting layer 33 can be formed by the way of solder-mask printing ink.First welding resisting layer 32 is for protection the 3rd conductive circuit pattern 30, and the second welding resisting layer 33 is for protection the 4th conductive circuit pattern 31.
It is understood that the manufacture method of the wiring board of the technical program offer can also be applied to the making of the multilayer circuit board of other numbers of plies.Wherein, when making multilayer circuit board, one can be chosen in described first line substrate the 110, second circuit base plate 120 and tertiary circuit substrate 130 these three circuit base plate, two or three be combined, the quantity of every kind can be one or more, certainly, described first copper foil 28 can also be selected again or select first copper foil 28 and the second copper foil 29 to be combined simultaneously, being specifically referred to following method and carry out:
Method one: the method is used for forming 2N sandwich circuit board, N is the natural number more than or equal to 4.Particularly as follows: first, it is the natural number more than or equal to 2 by M first line substrate 110(M, and N is more than 2M-1), M-1 tertiary circuit substrate 130, (N-2M+1) individual second circuit base plate 120 aligns and is overlapped into an overlapping substrate, and make two first line substrates 110 lay respectively at the outermost both sides of described overlapping substrate, or make a first line substrate 110 and second circuit base plate 120 lay respectively at the outermost both sides of described overlapping substrate, or two the second circuit base plates 120 lay respectively at the outermost both sides of described overlapping substrate, and between adjacent insulating barrier 11, have the first film 17, second film 22 or the 3rd film 23;Secondly, after overlapping substrate described in disposable pressing, 2N sandwich circuit board is obtained.In described 2N sandwich circuit board, two first line substrates 110 lay respectively at the outermost both sides of described 2N sandwich circuit board, or a first line substrate 110 and second circuit base plate 120 lay respectively at the outermost both sides of described 2N sandwich circuit board, or two the second circuit base plates 120 are laid respectively at and are bonded together by first film the 17, second film 22 or the 3rd film 23 between the outermost both sides of described 2N sandwich circuit board, and adjacent insulating barrier 11.The folding method of described overlapping substrate is specifically referred to below embodiment:
Second embodiment: in the present embodiment, M is the natural number more than or equal to 2, and N is more than 2M-1) described overlapping substrate can be formed by the following method: first, using a first line substrate 110 in M first line substrate 110 as outermost wire base board;Secondly, in remaining M-1 first line substrate 110 and M-1 tertiary circuit substrate 130, one tertiary circuit substrate 130 and a first line substrate 110 are stacked and form first stackable unit only having two circuit base plates, thus obtains M-1 the first stackable unit;Then, being stacked by N-2M+1 the second circuit base plate 120 and form second stackable unit only having the second circuit base plate 120, described second stackable unit can include one or more second circuit base plate 120;Finally, M-1 described first stackable unit is stacked on the first line substrate 110 of outermost wire base board with described second stackable unit, and make the first line substrate 110 in the most corresponding first stackable unit of the tertiary circuit substrate 130 in each first stackable unit near the first line substrate 110 as outermost wire base board, the second conductive circuit pattern 16 making more corresponding second circuit base plate 120 of the first film 17 of each described second circuit base plate 120 in described second stackable unit is close to the first line substrate 110 as outermost wire base board, thus obtain described stacking substrates.
Certainly, the stack manner of M-1 described first stackable unit second stackable unit described with has multiple, is specifically as follows: described second stackable unit may be located at adjacent described first stackable unit and described as the first line substrate 110 of outermost wire base board between;Described second stackable unit can also be between two adjacent described first stackable unit;Described second stackable unit can also be positioned on the distance first line substrate 110 as farthest the first stackable unit of the first line substrate 110 of outermost wire base board.
When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is only necessary to the quantity of described first stackable unit is increased or decreased in described overlapping substrate;Or in described overlapping substrate, the quantity of described second stackable unit is increased or decreased;Or the quantity of described second circuit base plate 120 being increased or decreased in described overlapping substrate in described second stackable unit.
It will be appreciated by those skilled in the art that, when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, one or more second circuit base plate 120 of superposition on the first line substrate 110 as outermost wire base board overlapping substrate of described multilayer circuit board can also be formed at the present embodiment, thus obtain a new multilayer circuit board, in described new multilayer circuit board, one first line substrate 110 and the outermost wire base board of second circuit base plate 120 respectively described new multilayer circuit board both sides, or two the second circuit base plates 120 are respectively the outermost wire base board of described new multilayer circuit board both sides.
Refer to Fig. 9, below with N=7, as a example by the structure of 14 sandwich circuit boards 200 obtained by a kind of stack manner of the second embodiment during M=3, the present embodiment is illustrated.Described 14 sandwich circuit boards 200 are by aliging 110, two tertiary circuit substrates 130 of three first line substrates and two the second circuit base plates 120 and be overlapped into an overlapping substrate, and overlap formation after substrate described in one step press.In described 14 sandwich circuit boards 200, two first line substrates 110 lay respectively at the outermost both sides of described 14 sandwich circuit boards 200, and are bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11.Concrete, the overlapping substrate of described 14 sandwich circuit boards 200 can be formed by the following method: first, using a first line substrate 110 as the outermost wire base board of described overlapping substrate, in remaining two first line substrates 110 and two tertiary circuit substrates 130, one first line substrate 110 and a tertiary circuit substrate 130 are stacked one the first stackable unit of formation, thus obtain two the first stackable unit, and two one the second circuit base plate 120 is stacked one the second stackable unit of formation;Secondly, described in described second stackable unit one the second circuit base plate 120 is directly affixed with the first line substrate 110 as outermost wire base board, two the first stackable unit stack gradually on the second circuit base plate 120 that distance is farthest as the first line substrate 110 of outermost wire base board, make the first line substrate 110 in the most corresponding first stackable unit of the tertiary circuit substrate 130 in each first stackable unit near the first line substrate 110 as outermost wire base board, second conductive circuit pattern 16 of the most corresponding second circuit base plate 120 of the first film 17 of each described second circuit base plate 120 is close to the first line substrate 110 as outermost wire base board, thus obtain described overlapping substrate.
3rd embodiment: in the present embodiment, M is the natural number more than or equal to 2, and N=3M-2) described overlapping substrate can be formed by the following method: first, using a first line substrate 110 in M first line substrate 110 as outermost wire base board;Secondly, in remaining M-1 first line substrate 110, M-1 the second circuit base plate 120 and M-1 tertiary circuit substrate 130,110, second circuit base plate 120 of one first line substrate and a tertiary circuit substrate 130 are stacked and form the 3rd stackable unit only having three circuit base plates, thus obtains (M-1) individual 3rd stackable unit;Finally, M-1 described 3rd stackable unit is stacked on the first line substrate 110 of outermost wire base board, and make the close first line substrate 110 as outermost wire base board of first line substrate 110 in the most corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit, thus obtain described overlapping substrate.
Certainly, the stack manner of three circuit base plates in described 3rd stackable unit has multiple, it is specifically as follows: in each 3rd stackable unit, described tertiary circuit substrate 130 is arranged between adjacent first line substrate 110 and the second circuit base plate 120, now, in the overlapping substrate formed, the tertiary circuit substrate 130 in the second more corresponding 3rd stackable unit of circuit base plate 120 in each 3rd stackable unit is near the first line substrate 110 as outermost wire base board;Or in each 3rd stackable unit, described first line substrate 110 is arranged between adjacent tertiary circuit substrate 130 and the second circuit base plate 120, now, in the overlapping substrate formed, the second circuit base plate 120 in more corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit is near the first line substrate 110 as outermost wire base board;Or in each 3rd stackable unit, the second circuit base plate 120 in described 3rd stackable unit is arranged between adjacent tertiary circuit substrate 130 and first line substrate 110, now, in the overlapping substrate formed, described first line substrate 110 is directly affixed with described first film 17, and the second circuit base plate 120 in more corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit is near the first line substrate 110 as outermost wire base board.
When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is only necessary to the quantity of described threeth stackable unit is increased or decreased in described overlapping substrate.
It will be appreciated by those skilled in the art that, when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, one or more the second stackable unit as described in the second embodiment can also be increased in described overlapping substrate, the quantity of described second circuit base plate 120 in described second stackable unit can be one or more, described second stackable unit may be located at adjacent described 3rd stackable unit and described as the first line substrate 110 of outermost wire base board between, can also be between two adjacent described 3rd stackable unit, distance can also be stacked in as in farthest the 3rd stackable unit of the first line substrate 110 of outermost wire base board.Those skilled in the art are further appreciated that when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is also possible to increase one or more the first stackable unit as described in the second embodiment in described overlapping substrate.Those skilled in the art are further appreciated that when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is also possible to increase the first stackable unit and the second stackable unit as described in the second embodiment in described overlapping substrate simultaneously.
Additionally, those skilled in the art it is also understood that, when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, one or more second circuit base plate 120 of superposition on the first line substrate 110 as outermost wire base board of the overlapping substrate of the multilayer circuit board that can also be formed on the first line substrate 110 as outermost wire base board of the overlapping substrate of the described multilayer circuit board that the present embodiment is formed or after the present embodiment carries out above-mentioned increasing layer, thus obtain a new multilayer circuit board, in described new multilayer circuit board, one first line substrate 110 and the outermost wire base board of second circuit base plate 120 respectively described new multilayer circuit board both sides, or two the second circuit base plates 120 are respectively the outermost wire base board of described new multilayer circuit board both sides.
Refer to Figure 10, below with N=7, as a example by the structure of 14 sandwich circuit boards 210 obtained by a kind of stack manner of the 3rd embodiment during M=3, the present embodiment is illustrated.Described 14 sandwich circuit boards 210 are by aliging 110, two tertiary circuit substrates 130 of three first line substrates and two the second circuit base plates 120 and be overlapped into an overlapping substrate, and overlap formation after substrate described in one step press.In described 14 sandwich circuit boards 210, one first line substrate 110 and second circuit base plate 120 lay respectively at the outermost both sides of described 14 sandwich circuit boards 210, and are bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11.Concrete, the overlapping substrate of described 14 sandwich circuit boards 210 can be formed by the following method: by second circuit base plate 120, one tertiary circuit substrate 130 and a first line substrate 110 stack gradually into the 3rd stackable unit only having three circuit base plates, make the first line substrate 110 in described 3rd stackable unit between adjacent tertiary circuit substrate 130 and the second circuit base plate 120, two described 3rd stackable unit cycle arrangement are also stacked in as on the first line substrate 110 of outermost wire base board, and make the second circuit base plate 120 in more corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit near the first line substrate 110 as outermost wire base board, thus obtain described overlapping substrate.
Method two: the method is used for forming 2N+1 sandwich circuit board, N is the natural number more than or equal to 3.Particularly as follows: first, it is natural number by M first line substrate 110(M, and N is more than 2M), M tertiary circuit substrate 130, N-2M the second circuit base plate 120 and first copper foil 28 align and are overlapped into an overlapping substrate, and make described first copper foil 28 be positioned at the outermost side of described overlapping substrate, described first line substrate 110 or described second circuit base plate 120 are positioned at the outermost opposite side of described overlapping substrate, and between adjacent insulating barrier 11, have the first film 17, second film 22 or the 3rd film 23, the first film 17 or the second film 22 is had between adjacent insulating barrier 11 and the first copper foil 28;Secondly, 2N+1 sandwich circuit substrate is obtained after overlapping substrate described in disposable pressing, in described 2N+1 sandwich circuit substrate, described first copper foil 28 is positioned at the outermost side of described 2N+1 sandwich circuit substrate, described first line substrate 110 or described second circuit base plate 120 are positioned at the outermost opposite side of described 2N+1 sandwich circuit substrate, and be bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11, it is bonded together by the first film 17 or the second film 22 between adjacent insulating barrier 11 and the first copper foil 28;Finally, more described first copper foil 28 of above-mentioned 2N+1 sandwich circuit substrate is formed conductive circuit pattern through selective etch, i.e. obtain 2N+1 sandwich circuit board.The folding method of described overlapping substrate is specifically referred to below embodiment:
4th embodiment: in the present embodiment, M is the natural number more than or equal to 1, and N is more than 2M, described overlapping substrate can be formed by the following method: first, one tertiary circuit substrate 130 and a first line substrate 110 are stacked and form first stackable unit only having two circuit base plates, thus obtains M the first stackable unit;Secondly, N-2M described second circuit base plate 120 is stacked one the second stackable unit of formation;Finally, M described first stackable unit is stacked on described first copper foil 28 with described second stackable unit, and make the first line substrate 110 in the most corresponding first stackable unit of the tertiary circuit substrate 130 in each first stackable unit near described first copper foil 28, second conductive circuit pattern 16 of more corresponding second circuit base plate 120 of the first film 17 of each described second circuit base plate 120 in described second stackable unit is close to described first copper foil 28, thus obtains described overlapping substrate.
Certainly, the stack manner of M described first stackable unit second stackable unit described with has multiple, is specifically as follows: described second stackable unit may be located between adjacent described first stackable unit and described first copper foil 28;Described second stackable unit can also be between two adjacent described first stackable unit;Described second stackable unit can also be stacked on the first line substrate 110 of farthest the first stackable unit of described first copper foil 28.
When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is only necessary to the quantity of described first stackable unit is increased or decreased in described overlapping substrate;Or in described overlapping substrate, the quantity of described second stackable unit is increased or decreased;Or the quantity of described second circuit base plate 120 being increased or decreased in described overlapping substrate in described second stackable unit.
Refer to Figure 11, below with N=6, as a example by the structure of the 13 sandwich circuit substrates 220 obtained by a kind of stack manner of the 4th embodiment during M=3, the present embodiment is illustrated.Described 13 sandwich circuit substrates 220 are by being formed after 130, two the second circuit base plates 120 of 110, two tertiary circuit substrates of two first line substrates and first copper foil 28 being alignd and be overlapped into an overlapping substrate, and overlapping substrate described in one step press.In described 13 sandwich circuit substrates 220, described first copper foil 28 is positioned at the outermost side of described 13 sandwich circuit substrates 220, described second circuit base plate 120 is the outermost opposite side of described 13 sandwich circuit substrates 220, and be bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11, it is bonded together by the 3rd film 23 between adjacent insulating barrier 11 and the first copper foil 28.Concrete, the overlapping substrate of described 13 sandwich circuit substrates 220 can be formed by the following method: a first line substrate 110 and a tertiary circuit substrate 130 are stacked one the first stackable unit of formation, thus obtain two the first stackable unit, two the second circuit base plates 120 are stacked one the second stackable unit of formation;Two described first stackable unit are stacked gradually on described first copper foil, make the first line substrate 110 in the most corresponding first stackable unit of the tertiary circuit substrate 130 in each first stackable unit near the first copper foil 28, described second stackable unit is stacked on the first line substrate 110 of farthest the first stackable unit of described first copper foil 28, and make the second conductive circuit pattern 16 of more corresponding second circuit base plate 120 of the first film 17 of each described second circuit base plate 120 be close to described first copper foil 28, thus obtain described overlapping substrate.
5th embodiment: in the present embodiment, M is the natural number more than or equal to 1, and N=3M, described overlapping substrate can be formed by the following method: 110, second circuit base plate 120 of a first line substrate and a tertiary circuit substrate 130 are stacked into the 3rd stackable unit only having three circuit base plates, thus form M the 3rd stackable unit;M described 3rd stackable unit is stacked on described first copper foil 28, and, make the first line substrate 110 in the most corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit near described first copper foil 28, thus obtain described stacking substrates.
Certainly, the stack manner of three circuit base plates in described 3rd stackable unit has multiple, it is specifically as follows: in each 3rd stackable unit, described tertiary circuit substrate 130 is arranged between adjacent first line substrate 110 and the second circuit base plate 120, now, in the overlapping substrate formed, the tertiary circuit substrate 130 in the second more corresponding 3rd stackable unit of circuit base plate 120 in each 3rd stackable unit is near described first copper foil 28;Or in each 3rd stackable unit, described first line substrate 110 is arranged between adjacent tertiary circuit substrate 130 and the second circuit base plate 120, now, in the overlapping substrate formed, the second circuit base plate 120 in more corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit is near described first copper foil 28;Or in each 3rd Superposition unit, second circuit base plate 120 is arranged between adjacent tertiary circuit substrate 130 and first line substrate 110, now, in the overlapping substrate formed, described first line substrate 110 is directly affixed with described first film 17, and the second circuit base plate in more corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit is near described first copper foil 28.
When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is only necessary to the quantity of described threeth stackable unit is increased or decreased in described overlapping substrate.
It will be appreciated by those skilled in the art that, when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, one or more the second stackable unit as described in the second embodiment can also be increased in described overlapping substrate, the quantity of described second circuit base plate 120 in described second stackable unit can be one or more, wherein, described second stackable unit may be located between adjacent described 3rd stackable unit and described first copper foil 28, can also be between two adjacent described 3rd stackable unit, can also be stacked in the 3rd stackable unit that described first copper foil 28 is farthest.Those skilled in the art are further appreciated that when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is also possible to increase one or more the first stackable unit as described in the second embodiment in described overlapping substrate.Those skilled in the art are further appreciated that when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is also possible to increase the first stackable unit and the second stackable unit as described in the second embodiment in described overlapping substrate simultaneously.
Refer to Figure 12, below with N=6, as a example by the structure of the 13 sandwich circuit substrates 230 obtained by a kind of stack manner of the 5th embodiment during M=2, the present embodiment is illustrated.Described 13 sandwich circuit substrates 230 are by being formed after 130, two the second circuit base plates 120 of 110, two tertiary circuit substrates of two first line substrates and first copper foil 28 being alignd and be overlapped into an overlapping substrate, and overlapping substrate described in one step press.In described 13 sandwich circuit substrates 230, described first copper foil 28 is positioned at the outermost side of described 13 sandwich circuit substrates 230, one first line substrate 110 is the outermost opposite side of described 13 sandwich circuit boards 230, and be bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11, it is bonded together by the first film 17 between adjacent insulating barrier 11 and the first copper foil 28.Concrete, the overlapping substrate of described 13 sandwich circuit substrates 230 can be formed by the following method: by second circuit base plate 120, one tertiary circuit substrate 130 and a first line substrate 110 stack gradually into the 3rd stackable unit only having three circuit base plates, make the tertiary circuit substrate 130 in described 3rd stackable unit between first line substrate 110 and the second circuit base plate 120, by two described 3rd stackable unit cycle arrangement and be stacked on described first copper foil 28, and make the tertiary circuit substrate 130 in the second more corresponding 3rd stackable unit of circuit base plate 120 in each 3rd stackable unit near described first copper foil 28, thus obtain described overlapping substrate.
Method three: the method is used for forming 2N+2 sandwich circuit board, N is the natural number more than or equal to 4.Particularly as follows: first, it is natural number by M first line substrate 110(M, and N is more than 2M+1), M+1 tertiary circuit substrate 130, N-2M-1 the second circuit base plate 120, one the first copper foil 28 and second copper foil 29 align and are overlapped into an overlapping substrate, and make described first copper foil 28 and the second copper foil 29 lay respectively at the outermost both sides layer conductive layer of described overlapping substrate, and between adjacent insulating barrier 11, have the first film 17, second film 22 or the 3rd film 23, the first film 17 or the second film 22 or the 3rd film is all had between adjacent insulating barrier 11 and the first copper foil 28 and between adjacent insulating barrier 11 and the second copper foil 29;Secondly, 2N+2 sandwich circuit substrate is obtained after overlapping substrate described in disposable pressing, in described 2N+2 sandwich circuit substrate, described first copper foil 28 and described second copper foil 29 lay respectively at the outermost both sides of described 2N+2 sandwich circuit substrate, and be bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11, all it is bonded together by the first film 17 or the second film 22 or the 3rd film 23 between adjacent insulating barrier 11 and the first copper foil 28 and between adjacent insulating barrier 11 and the second copper foil 29;Finally, described first copper foil 28 and second copper foil 29 of above-mentioned 2N+2 sandwich circuit substrate are formed conductive circuit pattern via selective etch respectively, i.e. obtains 2N+2 sandwich circuit board.The folding method of described overlapping substrate is specifically referred to below embodiment:
Sixth embodiment: in the present embodiment, M is the natural number more than or equal to 1, and N is more than 2M+1, described overlapping substrate can be formed by the following method: first, one tertiary circuit substrate 130 and a first line substrate 110 are stacked into first stackable unit only having two circuit base plates, thus form M the first stackable unit;Secondly, N-2M-1 described second circuit base plate 120 is stacked one the second stackable unit of formation;Finally, by a remaining tertiary circuit substrate 130, M described first stackable unit and described second stackable unit are stacked between described first copper foil 28 and the second copper foil 29, so that a described remaining tertiary circuit substrate 130 is directly affixed with described second copper foil 29, the first line substrate 110 in the most corresponding first stackable unit of tertiary circuit substrate 130 in each first stackable unit is near described first copper foil 28, second conductive circuit pattern 16 of more corresponding second circuit base plate 120 of the first film 17 of each described second circuit base plate 120 is close to described first copper foil 28, thus obtain described overlapping substrate.
Certainly, the stack manner of M described first stackable unit second stackable unit described with has multiple, is specifically as follows: described second stackable unit may be located between adjacent described first stackable unit and described first copper foil 28;Described second stackable unit can also be between two adjacent described first stackable unit;Described second stackable unit can also be positioned on the first line substrate 110 of farthest the first stackable unit of described first copper foil 28.
When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is only necessary to the quantity of described first stackable unit is increased or decreased in described overlapping substrate;Or in described overlapping substrate, the quantity of described second stackable unit is increased or decreased;Or the quantity of described second circuit base plate 120 being increased or decreased in described overlapping substrate in described second stackable unit.
Refer to Figure 13, below with N=7, as a example by the structure of the 16 sandwich circuit substrates 240 obtained by a kind of stack manner of sixth embodiment during M=3, the present embodiment is illustrated.Described 16 sandwich circuit substrates 240 are by aliging 110, three tertiary circuit substrates of two first line substrates, 120, first copper foil 28 of 130, two the second circuit base plates and second copper foil 29 and be overlapped into an overlapping substrate, and overlap formation after substrate described in one step press.In described 16 sandwich circuit substrates 240, described first copper foil 28 and the second copper foil 29 lay respectively at the outermost both sides of described 16 sandwich circuit substrates, and be bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11, all it is bonded together by the first film 17 or the second film 22 or the 3rd film 23 between adjacent insulating barrier 11 and the first copper foil 28 and adjacent insulating barrier 11 and the second copper foil 29.Concrete, the overlapping substrate of described 16 sandwich circuit substrates 240 can be formed by the following method: a first line substrate 110 and a tertiary circuit substrate 130 are stacked one the first stackable unit of formation, thus obtaining two the first stackable unit, two one the second circuit base plate 120 stacking forms second stackable unit;nullBy 130 and M described first stackable unit of a remaining tertiary circuit substrate、One described second stackable unit is stacked between described first copper foil 28 and the second copper foil 29,And make a described remaining tertiary circuit substrate 130 directly be affixed with described second copper foil 29,Described second circuit base plate 120 in described second stackable unit is directly affixed with described first copper foil 28,And the second conductive circuit pattern 16 of more corresponding second circuit base plate 120 of the first film 17 of each described second circuit base plate 120 is close to described first copper foil,Two the first stackable unit stack gradually on second circuit base plate 120 farthest apart from described first copper foil 28,And the first line substrate 110 in the most corresponding first stackable unit of tertiary circuit substrate 130 in each first stackable unit is near the first copper foil 28,Thus obtain described overlapping substrate.
7th embodiment: in the present embodiment, M is the natural number more than or equal to 1, and N=3M+1, described overlapping substrate can be formed by the following method: first, 110, second circuit base plate 120 of one first line substrate and a tertiary circuit substrate 130 are stacked into the 3rd stackable unit only having three circuit base plates, thus form M the 3rd stackable unit;Secondly, by a remaining tertiary circuit substrate 130, M described 3rd stackable unit is stacked between described first copper foil 28 and the second copper foil 29, and make a described remaining tertiary circuit substrate 130 directly be affixed with described second copper foil 29, M described 3rd stackable unit is stacked between described first copper foil 28 and a described remaining tertiary circuit substrate 130, and make, the first line substrate 110 in the most corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit is near described first copper foil 28, thus obtain described stacking substrates.
Certainly, the stack manner of three circuit base plates in described 3rd stackable unit has multiple, it is specifically as follows: in each described 3rd stackable unit, described tertiary circuit substrate 130 is arranged between adjacent first line substrate 110 and the second circuit base plate 120, now, in the overlapping substrate formed, the tertiary circuit substrate 130 in the second more corresponding 3rd stackable unit of circuit base plate 120 in each 3rd stackable unit is near described first copper foil 28;Or in each described 3rd stackable unit, described first line substrate 110 is arranged between adjacent tertiary circuit substrate 130 and the second circuit base plate 120, now, in the overlapping substrate formed, the second circuit base plate 120 in more corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit is near described first copper foil 28;Or in each described 3rd stackable unit, second circuit base plate 120 is arranged between adjacent tertiary circuit substrate 130 and first line substrate 110, now, in the overlapping substrate formed, more corresponding second circuit base plate 120 of tertiary circuit substrate 130 in each 3rd stackable unit is near described first copper foil 28.
When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is only necessary to the quantity of described threeth stackable unit is increased or decreased in described overlapping substrate.
nullIt will be appreciated by those skilled in the art that,When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer,One or more the second stackable unit as described in the second embodiment can also be increased in described overlapping substrate,The quantity of described second circuit base plate 120 of described second stackable unit can be one or more,Described second stackable unit may be located between adjacent described 3rd stackable unit and described first copper foil 28,Described second stackable unit can also be between two adjacent described 3rd stackable unit,Described second stackable unit can also be between threeth stackable unit farthest apart from described first copper foil 28 and a described remaining tertiary circuit substrate 130,Described second stackable unit can also be between described second copper foil 29 and a described remaining described tertiary circuit substrate 130.Those skilled in the art are further appreciated that when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is also possible to increase in one or more the first stackable unit as described in the second embodiment in described overlapping substrate.Those skilled in the art are further appreciated that when carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is also possible to increase in the first stackable unit as described in the second embodiment in described overlapping substrate and the second stackable unit simultaneously.
Refer to Figure 14, below with N=7, as a example by the structure of the 16 sandwich circuit substrates 250 obtained by a kind of stack manner of the 7th embodiment during M=2, the present embodiment is illustrated.Described 16 sandwich circuit substrates 250 are by aliging 110, three tertiary circuit substrates of two first line substrates, 120, first copper foil 28 of 130, two the second circuit base plates and second copper foil 29 and be overlapped into an overlapping substrate, and overlap formation after substrate described in one step press.In described 16 sandwich circuit substrates 250, described first copper foil 28 and the second copper foil 29 lay respectively at the outermost both sides of described 16 sandwich circuit substrates, and be bonded together by first film the 17, second film 22 or the 3rd film 23 between adjacent insulating barrier 11, all it is bonded together by the second film 22 or the 3rd film between adjacent insulating barrier 11 and the first copper foil 28 and between adjacent insulating barrier 11 and the second copper foil 29.Concrete, the overlapping substrate of described 16 sandwich circuit substrates 250 can be formed by the following method: 120, tertiary circuit substrate 130 of second circuit base plate and a first line substrate 110 are stacked gradually into the 3rd stackable unit only having three circuit base plates, making in each described 3rd stackable unit, described first line substrate 110 is between adjacent described second circuit base plate 120 and tertiary circuit substrate 130;By a remaining tertiary circuit substrate 130, two described first stackable unit are stacked between described first copper foil 28 and the second copper foil 29, a described remaining tertiary circuit substrate 130 is made directly to be affixed with described second copper foil 29, make two described 3rd stackable unit cycle arrangement and be stacked between described first copper foil 28 and a described remaining tertiary circuit substrate 130, and make the second circuit base plate 120 in more corresponding 3rd stackable unit of tertiary circuit substrate 130 in each 3rd stackable unit near described first copper foil 28, thus obtain described overlapping substrate.
Method three: the method is used for forming 2N+2 sandwich circuit board, N is the natural number more than or equal to 1.Particularly as follows: N number of 120, first line substrate 110 of second circuit base plate is alignd and is overlapped into an overlapping substrate, make the first film 17 of each described second circuit base plate 120 compared with the second conductive circuit pattern 16 all closer to described first line substrate 110, after overlapping substrate described in disposable pressing, obtain 2N+2 sandwich circuit substrate, i.e. obtain 2N+2 sandwich circuit board.In described 2N+2 sandwich circuit board, it is bonded together by the first film 17 between adjacent insulating barrier 11.
Certainly, N number of described second circuit base plate 120 has multiple with the stack manner of a first line substrate 110, be specifically as follows: described first line substrate 110 is arranged between adjacent two the second circuit base plate 120, and the first film 17 of each described second circuit base plate 120 compared with the second conductive circuit pattern 16 all closer to described first line substrate 110;Or using described first line substrate 110 as the outermost wire base board of described overlapping substrate, N number of described second circuit base plate 120 stacks gradually in the side of described first line substrate 110.
When carrying out the multilayer circuit board in the present embodiment increasing layer or subtracting layer, it is only necessary to the quantity of described second circuit base plate 120 is increased or decreased in described overlapping substrate.
8th embodiment, refers to Figure 15, as a example by the structure of eight sandwich circuit boards 260 obtained by this method three when N=3 below illustrates the present embodiment.Described eight sandwich circuit boards 260 can be formed by the following method: first, one first line substrate 110 is alignd with three the second circuit base plates 120 and is overlapped into an overlapping substrate, make described first line substrate 110 be positioned at the outermost side of described overlapping substrate, and the first film 17 of each described second circuit base plate 120 compared with the second conductive circuit pattern 16 all closer to described first line substrate 110;Secondly, overlap substrate described in one step press, described eight sandwich circuit boards 260 can be obtained.
Certainly, it is possible to be not limited to the arrangement of said method one to method three.
It is understandable that, the overlapping substrate that said method one to method three is formed is after carrying out one step press and Copper Foil is formed conductive circuit pattern (if having this step), it is also possible to the conductive circuit pattern surface exposed from both sides after being included in pressing forms the step of welding resisting layer.
The manufacturing method of multi-layer circuit board that the technical program provides, makes multiple circuit base plate simultaneously, then forms film by the way of laminating on one or two surface of partial line base board, and form through hole in film and be formed with conductive material.So, as required, stack Copper Foil, be fitted with film and the circuit base plate of conductive material and be not fitted with the circuit base plate of film, thus just can get multilayer circuit board by one step press.Owing to multiple circuit base plates can make simultaneously, such that it is able to shorten the time that wiring board makes.Owing to each circuit base plate individually makes, compared to the mode of successively superposition in prior art, it is possible to increase the yield that wiring board makes.
It is understood that for the person of ordinary skill of the art, can conceive according to the technology of the present invention and make other various corresponding changes and deformation, and all these change all should belong to the protection domain of the claims in the present invention with deformation.