CN103394784A - Capacitor core automatic welding device - Google Patents
Capacitor core automatic welding device Download PDFInfo
- Publication number
- CN103394784A CN103394784A CN2013103301010A CN201310330101A CN103394784A CN 103394784 A CN103394784 A CN 103394784A CN 2013103301010 A CN2013103301010 A CN 2013103301010A CN 201310330101 A CN201310330101 A CN 201310330101A CN 103394784 A CN103394784 A CN 103394784A
- Authority
- CN
- China
- Prior art keywords
- automatic
- capacitor body
- soldering device
- fuse
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Fixed Capacitors And Capacitor Manufacturing Machines (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides a capacitor core automatic welding device which mainly solves the problems that due to the fact that the manual welding mode is adopted in the prior art, the welding quality is poor and the production efficiency is low. The capacitor core automatic welding device comprises a machining mechanism used for welding an element, an element conveying mechanism used for conveying the element to the machining mechanism for machining and an element automatic stacking mechanism used for automatically stacking the machined elements. According to the capacitor core automatic welding device, stations are connected through special core conveying mechanisms, so that flow operation is achieved, the production efficiency is improved to a great extent compared with that of manual operation or that of a single independent device, the product percent of pass is improved, and the capacitor core automatic welding device is simple and practical.
Description
Technical field
The present invention relates to a kind of automatic soldering device, be mainly used in the welding of capacitor body.
Background technology
The capacitor body welding is the critical process that capacitor is produced, and is also the maximum procedures of capacitor quality problems.Most of capacitor producer all adopted the manual welding mode in the past, rely on the capacitor body manually weld due to personnel's qualification and level difference larger, thereby may cause the of poor quality of finished product, the waste product generation rate is high, and production efficiency is low, is a bottleneck of whole production chain.
Summary of the invention
The invention provides a kind of capacitor body automatic soldering device, mainly solved prior art and adopted the manual welding mode to cause poor welding quality, the problem that production efficiency is low.
Concrete technical solution of the present invention is as follows:
This capacitor body automatic soldering device comprises for the organisation of working that element is welded, be used for that element is sent into the element connecting gear that organisation of working processes and be used for the element automatic stacking mechanism of the element that automatic stacking machines.
Above-mentioned organisation of working comprises for the automatic scraping brush assembly that element is carried out the end face scraping successively from initial manufacture station to final processing stations, be used for warding off end tin component to what the element end face was warded off end tin and tin of the floating end, be used for the lifting subassembly that the bag box packaging to element promotes, be used for the fuse weld assembly that the fuse to element bends and welds, and be used for that element overturns so that the element of automatic stacking upset assembly to having welded.
The said elements connecting gear comprises conveyer belt, is provided with the drive element on described conveyer belt and moves to the mobile sucker that each organisation of working assembly is processed, and also is provided with on each processing stations for the clamping part that processed element is fixed on processing stations.
Said elements automatic stacking mechanism comprises the retainer plate suitable with the upset assembly, and retainer plate forms by the supporting plate workbench with for the automatic lifting parts that drive the retainer plate lifting.
Above-mentioned automatic scraping brush assembly comprises cylinder and is arranged on the nylon sheet of cylinder one end, drives nylon sheet in the cylinder moving process aluminium foil of element upper surface is scraped sassafras, and it is suitable that the direction of cylinder moving and element are scratched end face.
The above-mentioned end tin component of warding off comprises robot arm, and the robot arm end is provided with electric iron, is provided with on robot arm with suitable being used for of electric iron and carries out the automatic tin-feeding parts that end tin solder is carried.
Above-mentioned lifting subassembly comprises the lifting sucker that promotes for the bag box packaging with element and the lifting cylinder that drives the sucker motion.
Above-mentioned fuse weld assembly comprises by the bending compacting part of air cylinder driven and robot automatic welding parts, bends compacting part and is used for and will compresses after the fuse bending, and robot automatic welding parts weld for the fuse to after bending.
Said elements upset assembly comprise by cylinder, returning face plate and be arranged on returning face plate can 90 ° of rotations compacting part.
The invention has the advantages that:
Adopt special fuse connecting gear to connect between this each station of capacitor body automatic soldering device, realize the streamlined operation, the more hand-manipulated or separate unit autonomous device of production efficiency significantly improves; This connecting gear when guaranteeing that fuse precisely transmits, can also effectively prevent the fuse facet damage, has improved product percent of pass; Introduce pneumatic wiping mechanism, simple and practical, the oxide layer that can effectively wipe fuse end face aluminium foil off, and then improve welding quality.
This capacitor body automatic soldering device has adopted special fuse bending mechanism, can flutter after catching and carry out precise positioning fuse, bend again compression, introduce robot welding technique, because the robot free degree is high, repetitive positioning accuracy is high, easily realizes location, welding, the cleanup action of some complexity.
This capacitor body automatic soldering device has respectively adopted automatic turning stacking mechanism and transmission to accumulate mechanism, but welding complete the fuse automatic turning and stack, set quantity and can accumulate mechanism by transmission and be sent to and accumulate platform and automatically accumulate when stacking.
This capacitor body automatic soldering device adopts pneumatic element (cylinder, magnetic valve, vacuum generator, sucker, sensor) to coordinate the robot complete operation in a large number, control system is comprised of main control box, main control PLC, motor, servo controller, frequency-variable controller etc., and automaticity is high.
Description of drawings
Fig. 1 is that structure of the present invention is always schemed;
Fig. 2 is automatic scraping brush assembly structural representation of the present invention;
Fig. 3 is that the present invention wards off end tin component structural representation;
Fig. 4 is lifting subassembly structural representation of the present invention;
Fig. 5 is fuse weld assembly structural representation of the present invention;
The accompanying drawing detail is as follows: 1-element connecting gear; The 2-organisation of working; 3-automatic stacking mechanism; 4-automatic scraping brush assembly; 5-wards off end tin component; The 6-lifting subassembly; 7-fuse weld assembly; 8-element upset assembly.
The specific embodiment
Below in conjunction with specific embodiment, the present invention is described in detail, as shown in Figure 1 to Figure 5, wherein:
The whole production line of this capacitor body automatic soldering device is by each organisation of working, element connecting gear, and element automatic stacking mechanism three parts form, as shown in Figure 1.
The element connecting gear comprises conveyer belt, is provided with the drive element on described conveyer belt and moves to the mobile sucker that each organisation of working assembly is processed, and also is provided with on each processing stations for the clamping part that processed element is fixed on processing stations.Element is put into first station by the behaviour person of being or manipulator Manual vertical, the element bottom surface leans against on the feed belt of lower end, left end relies on backstay mechanism location, the back side to lean against on the first station on bottom plate, flicking element when element is put in operation, be that reliable portable plate the first station sucker holds element, backstay is retracted afterwards; After the first station is completed,, by sensing element, send instruction, mobile sucker holds element, the pneumatic clamping mechanism opening of other station, and mobile sucker drives the element station motion backward on each station, and each station is completed own operation task separately.In each station work simultaneously, mobile sucker rollback original position, prepare lower task.After each station work was completed, mobile sucker started next periodic duty.
The element organisation of working comprises that mainly element is put into assembly (station), end face is scraped brush assembly (station), wards off end tin component (station), bag box packaging lifting subassembly (station), fuse welding post and element upset assembly (station).Wherein element is put into assembly (station) and is mainly completed element and put in advance and locate, and element is vertical to putting by the behaviour person of being, and relies on sucker on backstay mechanism and this station movable plate can fix element.
After above-mentioned work is completed, element is namely sent into automatic scraping brush assembly (station) and is swiped processing to complete the scraping of element upper surface, after element imports this station into by movable sucker, on the element dependence back side, the pneumatic clamping mechanism in bottom plate and this station front is fixed, movable suction disc resets, the scrape sassafras of air cylinder driven nylon sheet to element upper surface aluminium foil adopted in the scraping of element end face, also can adopt other modes to swipe.The vertical lift that wherein performs an action, horizontal feed all adopt air cylinder driven, parallel scraping, and scraping length is generally 40mm, and concrete length can be determined according to actual processing technology.
After above-mentioned work was completed, element was namely sent into and is warded off end tin component (station), and element is completed upper surface at this station and warded off end tin and the tin work of the floating end, and fixed form is with the end face station of swiping.Cylinder-pressing is adopted in the element upper end, compressing size can be by spacing adjusting, guarantee the design size after element compresses, the robot automatic welding mechanism is completed the fuse end face by the drive electric iron and is warded off end tin motion, end tin solder is by automatic tin-feeding mechanism automatic feeding, the solder horn width is determined according to the element minimum thickness, flatiron employing electrical heating flatiron.After warding off end tin work and completing, flatiron repeats once to ward off end tin motion again, the automatic tin-feeding mechanism silk of not bothering to see me out, and purpose is floating with end tin.
After above-mentioned work is completed, element is namely sent into bag box packaging lifting subassembly (station), this station is mainly completed bag box packaging lifting work, and carry elements is after this station, and the pneumatic clamping mechanism in this station front first compresses element, movable sucker unclamps and resets, promote sucker and hold element, pneumatic clamping mechanism unclamps, and lifting cylinder drives and promotes sucker lift elements bag box packaging 5mm, then hold-down mechanism compresses element, and movable sucker holds element and prepares downward station transmission.
After above-mentioned work is completed, element is namely sent into fuse weld assembly (station), this station is mainly completed fuse bending and welding job, carry elements is after this station, upper and lower hold-down mechanism compresses element, then by by the gas pawl, fuse being flutterred and caught location, the bending hold-down mechanism of air cylinder driven bends fuse, automatically completes fuse welding job (operation principle is with warding off end tin station) by this station top robot automatic welding mechanism finally.
After above-mentioned work was completed, element was namely sent into element upset assembly (station), and the upset assembly comprises by cylinder, returning face plate and is arranged on the cylinder that rotatably compresses on returning face plate.After this station is mainly completed welding, element is turned into level, so that from fold side, the upset mode adopts air-actuated turnover.
Finally element is sent into element automatic stacking mechanism, this mechanism mainly completes the automatic stacking of element.Element on station turning, under air cylinder driven, turn to forward horizontal level, falls on the retainer plate of element stacking mechanism.The supporting plate workbench has apparatus for automatically lifting, can guarantee that element keeps certain height apart from the turnover panel of station turning.
Claims (9)
1. capacitor body automatic soldering device is characterized in that: comprise for the organisation of working that element is welded, be used for that element is sent into the element connecting gear that organisation of working processes and be used for the element automatic stacking mechanism of the element that automatic stacking machines.
2. capacitor body automatic soldering device according to claim 1, it is characterized in that: described organisation of working comprises for the automatic scraping brush assembly that element is carried out the end face scraping successively from initial manufacture station to final processing stations, be used for warding off end tin component to what the element end face was warded off end tin and tin of the floating end, be used for the lifting subassembly that the bag box packaging to element promotes, be used for the fuse weld assembly that the fuse to element bends and welds, and be used for that element overturns so that the element of automatic stacking upset assembly to having welded.
3. capacitor body automatic soldering device according to claim 2, it is characterized in that: described element connecting gear comprises conveyer belt, be provided with on described conveyer belt and drive element and move to and add the mobile sucker that each work mechanism assembly is processed, also be provided with on each processing stations for the clamping part that processed element is fixed on processing stations.
4. capacitor body automatic soldering device according to claim 2, it is characterized in that: the retainer plate that described element automatic stacking mechanism comprises and the upset assembly is suitable, retainer plate by the supporting plate workbench and the automatic lifting parts that are used for driving the retainer plate lifting form.
According to claim 2 to 4 arbitrary described capacitor body automatic soldering device, it is characterized in that: described automatic scraping brush assembly comprises cylinder and is arranged on the nylon sheet of cylinder one end, drive nylon sheet in the cylinder moving process aluminium foil of element upper surface is scraped sassafras, it is suitable that the direction of cylinder moving and element are scratched end face.
According to claim 2 to 4 arbitrary described capacitor body automatic soldering device, it is characterized in that: the described end tin component of warding off comprises robot arm, the robot arm end is provided with electric iron, is provided with on robot arm with suitable being used for of electric iron and carries out the automatic tin-feeding parts that end tin solder is carried.
According to claim 2 to 4 arbitrary described capacitor body automatic soldering device, it is characterized in that: described lifting subassembly comprises the lifting sucker that promotes for the bag box packaging with element and the lifting cylinder that drives the sucker motion.
According to claim 2 to 4 arbitrary described capacitor body automatic soldering device, it is characterized in that: described fuse weld assembly comprises by the bending compacting part of air cylinder driven and robot automatic welding parts, the bending compacting part is used for and will compresses after the fuse bending, and robot automatic welding parts are used for welding bending rear fuse.
According to claim 2 to 4 arbitrary described capacitor body automatic soldering device, it is characterized in that: described element upset assembly comprise by cylinder, returning face plate and be arranged on returning face plate can 90 ° of rotations compacting part.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310330101.0A CN103394784B (en) | 2013-07-31 | 2013-07-31 | Capacitor body automatic soldering device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310330101.0A CN103394784B (en) | 2013-07-31 | 2013-07-31 | Capacitor body automatic soldering device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103394784A true CN103394784A (en) | 2013-11-20 |
| CN103394784B CN103394784B (en) | 2016-09-28 |
Family
ID=49558608
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310330101.0A Active CN103394784B (en) | 2013-07-31 | 2013-07-31 | Capacitor body automatic soldering device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN103394784B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103745838A (en) * | 2013-12-27 | 2014-04-23 | 珠海华冠电子科技有限公司 | Capacitor detection and spot welding all-in-one machine |
| CN104002049A (en) * | 2013-12-19 | 2014-08-27 | 宁波南车新能源科技有限公司 | Supercapacitor current guide terminal cell welding device and method |
| CN106449184A (en) * | 2016-08-30 | 2017-02-22 | 陕西航天机电环境工程设计院有限责任公司 | Automatic coating machine for capacitor components |
| CN104112606B (en) * | 2014-07-24 | 2017-03-08 | 上海思源电力电容器有限公司 | Power capacitor center element fuse filler device and method |
| CN107570927A (en) * | 2017-09-27 | 2018-01-12 | 安徽吉思特智能装备有限公司 | A kind of automatic welding machine of tire nut |
| CN107649812A (en) * | 2017-10-23 | 2018-02-02 | 安徽铜峰电子股份有限公司 | Flat capacitor core group quickly arranges positioning welding fixture |
| CN108032008A (en) * | 2017-12-05 | 2018-05-15 | 淮海工学院 | A kind of feeding manipulator with spot welding intensity detection |
| CN114496576A (en) * | 2022-04-19 | 2022-05-13 | 南通新联电子有限公司 | Full-automatic energy-saving capacitor aluminum shell production device |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4359623A (en) * | 1981-01-05 | 1982-11-16 | Western Electric Company, Inc. | Method and apparatus for bonding terminals to electrical devices |
| CN201025596Y (en) * | 2007-03-08 | 2008-02-20 | 周明基 | Explosion proof wire welding device for capacitor end cover |
| CN101667491B (en) * | 2009-10-13 | 2011-06-22 | 上海思源电力电容器有限公司 | Process for producing core of high-voltage capacitor |
| CN102922075B (en) * | 2012-10-25 | 2015-09-30 | 上海思源电力电容器有限公司 | Power condenser element and Internal fuse automatic welding device and method |
| CN202965420U (en) * | 2012-12-05 | 2013-06-05 | 嘉兴顺联橡塑机械有限公司 | Silicon wafer mounter |
| CN203426560U (en) * | 2013-07-31 | 2014-02-12 | 陕西航天机电环境工程设计院有限责任公司 | Automatic welding device for capacitor core |
-
2013
- 2013-07-31 CN CN201310330101.0A patent/CN103394784B/en active Active
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104002049A (en) * | 2013-12-19 | 2014-08-27 | 宁波南车新能源科技有限公司 | Supercapacitor current guide terminal cell welding device and method |
| CN103745838A (en) * | 2013-12-27 | 2014-04-23 | 珠海华冠电子科技有限公司 | Capacitor detection and spot welding all-in-one machine |
| CN103745838B (en) * | 2013-12-27 | 2016-09-14 | 珠海华冠电子科技有限公司 | Capacitance detecting spot welding all-in-one |
| CN104112606B (en) * | 2014-07-24 | 2017-03-08 | 上海思源电力电容器有限公司 | Power capacitor center element fuse filler device and method |
| CN106449184A (en) * | 2016-08-30 | 2017-02-22 | 陕西航天机电环境工程设计院有限责任公司 | Automatic coating machine for capacitor components |
| CN106449184B (en) * | 2016-08-30 | 2018-05-01 | 陕西航天机电环境工程设计院有限责任公司 | A kind of automatic over-wrapping machine of capacitor element |
| CN107570927A (en) * | 2017-09-27 | 2018-01-12 | 安徽吉思特智能装备有限公司 | A kind of automatic welding machine of tire nut |
| CN107649812A (en) * | 2017-10-23 | 2018-02-02 | 安徽铜峰电子股份有限公司 | Flat capacitor core group quickly arranges positioning welding fixture |
| CN108032008A (en) * | 2017-12-05 | 2018-05-15 | 淮海工学院 | A kind of feeding manipulator with spot welding intensity detection |
| CN108032008B (en) * | 2017-12-05 | 2019-08-09 | 淮海工学院 | A kind of feeding manipulator with spot welding intensity detection function |
| CN114496576A (en) * | 2022-04-19 | 2022-05-13 | 南通新联电子有限公司 | Full-automatic energy-saving capacitor aluminum shell production device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103394784B (en) | 2016-09-28 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103394784A (en) | Capacitor core automatic welding device | |
| CN203326046U (en) | Multi-station continuous electric core hot/cold-pressing shaper | |
| CN103350286B (en) | A kind of welding equipment of door of elevator wallboard reinforcement end socket and method | |
| CN106571492A (en) | Storage battery cutting brushing and cast-welding integrated automatic production device and production technological process | |
| CN102825525B (en) | Vertical-surface grinding system for tableware machining | |
| CN105081550A (en) | Automatic ultrasonic clad-welding equipment for leads | |
| CN104002043A (en) | Tailored blank laser welding production line | |
| CN207997082U (en) | Battery strings typesetting Duan Han integral types robot | |
| CN203426560U (en) | Automatic welding device for capacitor core | |
| CN202712311U (en) | Welding machine for cylindrical battery cap | |
| CN203865631U (en) | Intelligent paper-fetching machine | |
| CN207932612U (en) | A kind of pipe fitting feeding positioning transporting device of the prewired production line of railway contact line bracket | |
| CN203725967U (en) | Device for welding bimetal-bushing bottom box bracket | |
| CN105904192B (en) | A kind of automobile stabilizer bar dust cover assemble mechanism and its assembly method | |
| CN205613965U (en) | Punch press integral type swing arm punching press machine people | |
| CN108112187A (en) | A kind of tin furnace tool charging and discharging mechanism | |
| CN203304800U (en) | Welding equipment for reinforcing rib sealing heads of door plate and wall plate of lift | |
| CN105537430A (en) | Steel rope processing equipment | |
| CN105619155B (en) | A kind of pneumatic, electrical coordination automatic loading and unloading device | |
| CN203003365U (en) | Mechanical arm for saw blade sucking conveying | |
| CN207788132U (en) | A kind of thermostat stern post welding feedstock direction automatic identification grabbing device | |
| CN103862204B (en) | A kind of bumper grasping mechanism | |
| CN102941456A (en) | Spring loading mechanism for assembly production line of gearbox of electric drill | |
| CN202317844U (en) | Electromagnetic scrap suction device | |
| CN106006508A (en) | Encoder machine for neodymium iron boron |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |