CN103394784B - Capacitor body automatic soldering device - Google Patents

Capacitor body automatic soldering device Download PDF

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Publication number
CN103394784B
CN103394784B CN201310330101.0A CN201310330101A CN103394784B CN 103394784 B CN103394784 B CN 103394784B CN 201310330101 A CN201310330101 A CN 201310330101A CN 103394784 B CN103394784 B CN 103394784B
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CN
China
Prior art keywords
automatic
capacitor
assembly
fuse
automatic soldering
Prior art date
Application number
CN201310330101.0A
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Chinese (zh)
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CN103394784A (en
Inventor
龙创平
张向阳
周荣安
王坚
陈刚
吴艳红
Original Assignee
陕西航天机电环境工程设计院有限责任公司
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Priority to CN201310330101.0A priority Critical patent/CN103394784B/en
Publication of CN103394784A publication Critical patent/CN103394784A/en
Application granted granted Critical
Publication of CN103394784B publication Critical patent/CN103394784B/en

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Abstract

The present invention provides a kind of capacitor body automatic soldering device, mainly solves prior art and uses manual welding mode to cause poor welding quality, the problem that production efficiency is low.This capacitor body automatic soldering device includes the organisation of working for welding element, for element is sent into element connecting gear that organisation of working is processed and the element automatic stacking mechanism being used for the element that automatic stacking machines.Using special fuse connecting gear to connect between this each station of capacitor body automatic soldering device, it is achieved streamlined operation, production efficiency is more hand-manipulated or separate unit autonomous device is greatly improved, and improves conforming product rate, simple and practical.

Description

Capacitor body automatic soldering device

Technical field

The present invention relates to a kind of automatic soldering device, be mainly used in the welding of capacitor body.

Background technology

Capacitor body welding be capacitor produce critical process, be also capacitor quality problems most one Procedure.Conventional most of capacitor producer all uses manual welding mode, relies on the electricity manually carrying out welding Container fuse is relatively big due to personnel proficiency level and level difference, consequently, it is possible to cause the of poor quality of finished product, useless Product generation rate is high, and production efficiency is low, is a bottleneck of whole production chain.

Summary of the invention

The present invention provides a kind of capacitor body automatic soldering device, mainly solves prior art and uses manual Welding manner causes poor welding quality, the problem that production efficiency is low.

The concrete technical solution of the present invention is as follows:

This capacitor body automatic soldering device includes the organisation of working for welding element, for inciting somebody to action Element sends into the element connecting gear that is processed of organisation of working and the element that machines for automatic stacking Element automatic stacking mechanism.

Above-mentioned organisation of working includes for holding element to final processing stations successively from initial manufacture station The automatic scraping brush assembly of face scraping, is used for that element end face is warded off end stannum and stannum of the floating end wards off end tin component, use In the lifting assembly that the bag box packaging of element is promoted, for what the fuse of element was bent and welded Fuse weld assembly, and for weld element overturn in case automatic stacking element overturn assembly.

Said elements connecting gear includes conveyer belt, described conveyer belt is provided with drive element and moves to respectively adding The mobile sucker that work mechanism assembly is processed, each processing stations is additionally provided with for processed element is solid The clamping part being scheduled on processing stations.

Said elements automatic stacking mechanism includes the retainer plate suitable with upset assembly, and retainer plate is by supporting plate work Station and the automatic lifting parts for driving retainer plate to lift form.

Above-mentioned automatic scraping brush assembly includes cylinder and is arranged on the nylon sheet of cylinder one end, during cylinder moving Driving nylon sheet that the aluminium foil of element upper surface is scraped sassafras, the direction of cylinder moving and element are scratched end face Suitable.

Above-mentioned end tin component of warding off includes that robot arm, robot arm end are provided with electric cautery, robot The automatic tin-feeding parts for carry out end tin solder conveying suitable with electric cautery it are provided with on arm.

Above-mentioned lifting assembly includes promoting sucker for promoted by the bag box packaging of element and driving sucker motion Lifting cylinder.

Above-mentioned fuse weld assembly includes the bending compacting part by air cylinder driven and automatic welding portion of robot Part, bending compacting part compresses after being bent by fuse, and robot automatic welding parts are after to bending Fuse weld.

Said elements upset assembly include by cylinder, returning face plate and be arranged on returning face plate can 90 ° rotate Compacting part.

It is an advantage of the current invention that:

Special fuse connecting gear is used to connect between this each station of capacitor body automatic soldering device, it is achieved Streamlined operation, production efficiency is more hand-manipulated or separate unit autonomous device is greatly improved;This connecting gear is being protected While card fuse precisely transmits, moreover it is possible to effectively prevent fuse facet damage, improve conforming product rate;Draw Enter pneumatic wiping mechanism, simple and practical, can effectively wipe the oxide layer of fuse end face aluminium foil off, and then improve weldering Connect quality.

This capacitor body automatic soldering device have employed special fuse bending mechanism, can flutter fuse and catch After carry out precise positioning, then carry out bending and compress, introduce robot welding technique, due to robot degree of freedom Height, repetitive positioning accuracy is high, easily realizes the location of some complexity, welding, cleanup action.

This capacitor body automatic soldering device respectively have employed automatic turning stacking mechanism and transmits Accumulation mechanism, Weld fuse can stack by automatic turning, can be sent to amass by transmitting Accumulation mechanism when being stacked to setting quantity Put platform automatically to accumulate.

This capacitor body automatic soldering device uses pneumatic element in a large number, and (cylinder, electromagnetic valve, vacuum occur Device, sucker, sensor etc.) coordinate robot complete operation, control system by main control box, main control PLC, Motor, servo controller, frequency-variable controller etc. form, and automaticity is high.

Accompanying drawing explanation

Fig. 1 is that present configuration is always schemed;

Fig. 2 is automatic scraping brush assembly structural representation of the present invention;

Fig. 3 is that the present invention wards off end tin component structural representation;

Fig. 4 is that the present invention promotes modular construction schematic diagram;

Fig. 5 is fuse weld assembly structural representation of the present invention;

Accompanying drawing is detailed as follows: 1-element connecting gear;2-organisation of working;3-automatic stacking mechanism;4-automatic scraping Brush assembly;5-wards off end tin component;6-promotes assembly;7-fuse weld assembly;8-element upset assembly.

Detailed description of the invention

Below in conjunction with specific embodiment, the present invention is described in detail, as shown in Figure 1 to Figure 5, wherein:

The whole production line of this capacitor body automatic soldering device by each organisation of working, element connecting gear, Element automatic stacking mechanism three part composition, as shown in Figure 1.

Element connecting gear includes conveyer belt, described conveyer belt is provided with drive element and moves to each processing machine The mobile sucker that structure assembly is processed, each processing stations is additionally provided with for being fixed on by processed element Clamping part on processing stations.Element is put into first station, element by the behaviour person of being or mechanical hand Manual vertical Bottom surface leans against on the feed belt of lower end, and left end relies on linkage location, location, to back against the first station upper and lower In fixed plate, flicking element when element is put in operation, i.e. reliable portable plate the first station sucker entrained elements, Location bar is retracted afterwards,;After first station completes, by sensing element, sending instruction, mobile sucker holds Element, the pneumatic clamping mechanism opening of other station, mobile sucker drives the element station backward on each station Motion, each station each completes oneself operation task.In the work of each station simultaneously, mobile sucker rollback original position, Prepare lower task.After each station has worked, mobile sucker starts next circulation work.

Element organisation of working mainly includes that assembly (station) put into by element, end face scrapes brush assembly (station), wards off End tin component (station), bag box packaging promote assembly (station), fuse welding post and element upset assembly (work Position).Wherein element is put into assembly (station) and is mainly completed element and put in advance and position, and element is stood by the behaviour person of being To putting, rely on sucker on location linkage and this station movable plate can fix element.

After above-mentioned work completes, element is i.e. sent into automatic scraping brush assembly (station) and is carried out scraping process to complete The scraping of element upper surface, element is by after movable suction this station incoming, and element relies on the back side to fix up and down The pneumatic clamping mechanism in plate and this station front is fixed, and movable suction disc resets, and the scraping of element end face uses cylinder Drive nylon sheet that element upper surface aluminium foil is scraped sassafras, it would however also be possible to employ other modes are swiped.Wherein hold The vertical lift that action is made, horizontal feed all uses air cylinder driven, parallel scraping, and scraping length is generally 40mm, concrete length can determine according to actual processing technique.

After above-mentioned work completes, element is i.e. sent into and is warded off end tin component (station), and element completes upper end at this station End stannum and the work of stannum of the floating end are warded off in face, and fixed form is swiped station with end face.Element upper end uses cylinder pressure Tightly, compressing size can be by spacing regulation, it is ensured that the design size after element compression, robot automatic welding The motion of end stannum is warded off by driving electric cautery to complete fuse end face by mechanism, and end tin solder is automatic by automatic tin-feeding mechanism Wire feed, Trimeresurus mucrosquamatus (Cantor). width determines according to element minimum thickness, and flatiron uses electrical heating flatiron.Ward off the work of end stannum After completing, flatiron repeats once wards off the motion of end stannum, and automatic tin-feeding mechanism does not bothers to see me out silk, and purpose is by floating for end stannum.

After above-mentioned work completes, element is i.e. sent into bag box packaging and is promoted assembly (station), and this station mainly completes bag Jacket lifting work, after carry elements to this station, the pneumatic clamping mechanism in this station front is first by element pressure Tightly, movable suction unclamps reset, promotes sucker entrained elements, and pneumatic clamping mechanism unclamps, and lifting cylinder drives The dynamic sucker lift elements bag box packaging 5mm that promotes, then element is compressed by hold-down mechanism, and movable suction holds unit Part prepares downward station transmission.

After above-mentioned work completes, fuse weld assembly (station) i.e. sent into by element, and this station mainly completes fuse Bending and welding job, after carry elements to this station, upper and lower hold-down mechanism by element compression, then by Being flutterred fuse by gas pawl and catch location, fuse is bent by the bending hold-down mechanism of air cylinder driven, finally by this Station top machine people's automatic welding mechanism is automatically performed fuse welding job, and (operation principle is with warding off Di Xigong Position).

After above-mentioned work completes, element i.e. send into element upset assembly (station), upset assembly include by cylinder, Returning face plate and be arranged on returning face plate rotatably compress cylinder.After welding is mainly completed by this station, element overturns Become level, in order to from fold side, upset mode uses air-actuated turnover.

Element is finally sent into element automatic stacking mechanism, and this mechanism mainly completes the automatic stacking of element.Turn over Element on switching stations, under air cylinder driven, overturns forward to horizontal level, falls into element stacking mechanism On retainer plate.Supporting plate workbench has apparatus for automatically lifting, can guarantee that the element turnover panel away from station turning keeps Certain altitude.

Claims (8)

1. a capacitor body automatic soldering device, it is characterised in that: include for element is welded The organisation of working that connects, for element is sent into element connecting gear that organisation of working is processed and be used for from Fold puts the element automatic stacking mechanism of the element machined;Described organisation of working is from initial manufacture station The automatic scraping brush assembly for element being carried out end face scraping is included successively, for right to final processing stations What element end face warded off end stannum and stannum of the floating end wards off end tin component, for promote the bag box packaging of element Promote assembly, for the fuse weld assembly that the fuse of element is bent and welded, and for right Weld element to carry out overturning so that the element of automatic stacking overturns assembly.
Capacitor body automatic soldering device the most according to claim 1, it is characterised in that: described Element connecting gear includes conveyer belt, described conveyer belt is provided with drive element and moves to organisation of working each The mobile sucker that assembly is processed, each processing stations is additionally provided with for being fixed on by processed element Clamping part on processing stations.
Capacitor body automatic soldering device the most according to claim 1, it is characterised in that: described Element automatic stacking mechanism includes the retainer plate suitable with element upset assembly, and retainer plate is worked by supporting plate Platform and the automatic lifting parts for driving retainer plate to lift form.
4., according to the arbitrary described capacitor body automatic soldering device of claims 1 to 3, its feature exists In: described automatic scraping brush assembly includes cylinder and is arranged on the nylon sheet of cylinder one end, cylinder moving process The aluminium foil of element upper surface is scraped sassafras by middle drive nylon sheet, and the direction of cylinder moving is scratched with element End face is suitable.
5., according to the arbitrary described capacitor body automatic soldering device of claims 1 to 3, its feature exists In: described in ward off end tin component and include that robot arm, robot arm end are provided with electric cautery, machine The automatic tin-feeding parts for carry out end tin solder conveying suitable with electric cautery it are provided with in human arm.
6., according to the arbitrary described capacitor body automatic soldering device of claims 1 to 3, its feature exists In: described lifting assembly includes the lifting sucker for being promoted by the bag box packaging of element and drives sucker motion Lifting cylinder.
7., according to the arbitrary described capacitor body automatic soldering device of claims 1 to 3, its feature exists In: described fuse weld assembly includes the bending compacting part by air cylinder driven and automatic welding portion of robot Part, bending compacting part compresses after being bent by fuse, and robot automatic welding parts are for bending Rear fuse welds.
8., according to the arbitrary described capacitor body automatic soldering device of claims 1 to 3, its feature exists In: described element upset assembly include cylinder, returning face plate and be arranged on returning face plate can 90 ° rotate Compacting part.
CN201310330101.0A 2013-07-31 2013-07-31 Capacitor body automatic soldering device CN103394784B (en)

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CN201310330101.0A CN103394784B (en) 2013-07-31 2013-07-31 Capacitor body automatic soldering device

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Application Number Priority Date Filing Date Title
CN201310330101.0A CN103394784B (en) 2013-07-31 2013-07-31 Capacitor body automatic soldering device

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CN103394784A CN103394784A (en) 2013-11-20
CN103394784B true CN103394784B (en) 2016-09-28

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Families Citing this family (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104002049B (en) * 2013-12-19 2016-01-13 宁波南车新能源科技有限公司 Ultracapacitor drainage terminal battery core welder and welding method
CN103745838B (en) * 2013-12-27 2016-09-14 珠海华冠电子科技有限公司 Capacitance detecting spot welding all-in-one
CN104112606B (en) * 2014-07-24 2017-03-08 上海思源电力电容器有限公司 Power capacitor center element fuse filler device and method
CN106449184B (en) * 2016-08-30 2018-05-01 陕西航天机电环境工程设计院有限责任公司 A kind of automatic over-wrapping machine of capacitor element
CN107570927B (en) * 2017-09-27 2019-04-16 安徽吉思特智能装备有限公司 A kind of automatic welding machine of tire nut
CN108032008B (en) * 2017-12-05 2019-08-09 淮海工学院 A kind of feeding manipulator with spot welding intensity detection function

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4359623A (en) * 1981-01-05 1982-11-16 Western Electric Company, Inc. Method and apparatus for bonding terminals to electrical devices
CN201025596Y (en) * 2007-03-08 2008-02-20 周明基 Explosion proof wire welding device for capacitor end cover
CN101667491A (en) * 2009-10-13 2010-03-10 上海思源电力电容器有限公司 Process for producing core of high-voltage capacitor
CN102922075A (en) * 2012-10-25 2013-02-13 上海思源电力电容器有限公司 Automatic welding device and method for power capacitor element and internal fuse
CN202965420U (en) * 2012-12-05 2013-06-05 嘉兴顺联橡塑机械有限公司 Silicon wafer mounter
CN203426560U (en) * 2013-07-31 2014-02-12 陕西航天机电环境工程设计院有限责任公司 Automatic welding device for capacitor core

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4359623A (en) * 1981-01-05 1982-11-16 Western Electric Company, Inc. Method and apparatus for bonding terminals to electrical devices
CN201025596Y (en) * 2007-03-08 2008-02-20 周明基 Explosion proof wire welding device for capacitor end cover
CN101667491A (en) * 2009-10-13 2010-03-10 上海思源电力电容器有限公司 Process for producing core of high-voltage capacitor
CN102922075A (en) * 2012-10-25 2013-02-13 上海思源电力电容器有限公司 Automatic welding device and method for power capacitor element and internal fuse
CN202965420U (en) * 2012-12-05 2013-06-05 嘉兴顺联橡塑机械有限公司 Silicon wafer mounter
CN203426560U (en) * 2013-07-31 2014-02-12 陕西航天机电环境工程设计院有限责任公司 Automatic welding device for capacitor core

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