CN103237656B - 压敏粘合剂和粘合带 - Google Patents

压敏粘合剂和粘合带 Download PDF

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CN103237656B
CN103237656B CN201180058221.9A CN201180058221A CN103237656B CN 103237656 B CN103237656 B CN 103237656B CN 201180058221 A CN201180058221 A CN 201180058221A CN 103237656 B CN103237656 B CN 103237656B
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methyl
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monomer
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CN103237656A (zh
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樱井爱三
须川晃资
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3M Innovative Properties Co
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Abstract

本发明涉及一种在包括环境温度、低温和高温的宽范围的温度下对PMMA的表面具有足够粘合力的压敏粘合剂以及具有包含所述压敏粘合剂的粘合剂层的粘合带。本发明涉及一种压敏粘合剂,所述压敏粘合剂包含通过聚合100质量份的单体混合物获得的聚合物,所述单体混合物包含:单体组分(1),其包含选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯混合物;单体组分(2),其包含含酰胺基团的乙烯基单体;单体组分(3),其包含非叔芳香醇与(甲基)丙烯酸的酯或非叔脂环醇与(甲基)丙烯酸的酯;和单体组分(4),其包含(甲基)丙烯酸。

Description

压敏粘合剂和粘合带
技术领域
本发明涉及一种压敏粘合剂。另外,本发明涉及一种包含含有压敏粘合剂的粘合剂层的粘合带;和一种结构体。
背景技术
聚甲基丙烯酸甲酯(PMMA)频繁地用作为汽车外饰件和例如附加到汽车门上部的遮阳帘(侧窗遮阳帘和门遮阳帘)的材料。在使用粘合剂接合该材料时,常常在材料的表面涂覆以底漆作为预处理剂,因为单使用粘合剂不能获得足够的粘附力。
但通常底漆含有挥发性有机溶剂,并且因为这个而存在因施加底漆时及施加后溶剂的挥发所致的施加作业环境恶化以及已向其施加底漆的材料待用于的区域(即,汽车或房间内等)的环境恶化的问题。此外,还存在施加底漆需要设定数量的劳动时间、工人改变施加和忘记施加以及所施加表面的外观因底漆污染而改变的问题。
使用丙烯酸类聚合物的压敏粘合剂已知是对各种表面具有优异的粘合性质并具有优良的耐磨性的压敏粘合剂,所述丙烯酸类聚合物包含含有丙烯酸类单体、N·N-二取代(甲基)丙烯酰胺和酸性基团的单体及可与之共聚的另一单体,如例如日本未经审查的专利申请公开H06-166857中所示。
此外,使用丙烯酸类聚合物的压敏粘合剂已知是具有优良的持粘性及优良的高温粘附性质的压敏粘合剂,所述丙烯酸类聚合物包含含有丙烯酸类单体、N-乙烯基环酰胺和酸性基团的单体及可与之共聚的另一单体,如例如日本未经审查的专利申请公开H06-166858中所示。
发明内容
不存在在宽范围的温度下对PMMA的表面具有足够粘合力的压敏粘合剂,因此,需要这样的压敏粘合剂和粘合带。
在一个方面,本发明提供了一种在包括环境温度、低温和高温的宽范围的温度下对为用于遮阳帘(一种汽车外饰件)的材料的PMMA的表面具有足够粘合力的压敏粘合剂以及具有包含所述压敏粘合剂的粘合剂层的粘合带。
在另一方面,本发明提供了一种压敏粘合剂,其包含通过聚合100质量份的单体混合物获得的聚合物,所述单体混合物含有:单体组分(1):46-60质量份的丙烯酸酯混合物,所述丙烯酸酯混合物选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯;单体组分(2):22-36质量份的含酰胺基团的乙烯基单体;单体组分(3):10-30质量份的非叔芳香醇与(甲基)丙烯酸的酯或是非叔脂环醇与(甲基)丙烯酸的酯;和单体组分(4):0-3质量份的(甲基)丙烯酸。
在又一方面,本发明提供了一种粘合带,其包含基础材料层和包含所述压敏粘合剂的粘合剂层。
在另一方面,本发明提供了一种结构体,其包含基础材料层、包含所述压敏粘合剂的粘合剂层以及聚甲基丙烯酸甲酯汽车外饰件。
具体实施方式
本文公开的压敏粘合剂提供在包括环境温度、低温和高温的宽范围的温度下对PMMA的表面具有足够粘合力的制品;具有包含所述压敏粘合剂的粘合剂层的粘合带;和其中所述粘合带固定到汽车外饰件上的结构体。
本发明的压敏粘合剂包含通过聚合100质量份的单体混合物获得的聚合物,所述单体混合物含有:选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯混合物(单体组分(1));含酰胺基团的乙烯基单体(单体组分(2));非叔芳香醇与(甲基)丙烯酸的酯或非叔脂环醇与(甲基)丙烯酸的酯(单体组分(3));和(甲基)丙烯酸(单体组分(4))。
在本说明书中,“(甲基)丙烯酰”指“丙烯酰”或“甲基丙烯酰”。
单体
“单体组分(1)”指包含选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯的丙烯酸酯混合物。
“包含选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯的丙烯酸酯混合物”指包含一种或多种选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯单体和一种或多种选自碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯单体的混合物。
“碳数为4-6的脂肪族(甲基)丙烯酸烷基酯”指丙烯酸或甲基丙烯酸与碳数为4-6的脂肪醇的酯。“碳数为7-12的脂肪族(甲基)丙烯酸烷基酯”指丙烯酸或甲基丙烯酸与碳数为7-12的脂肪醇的酯。
碳数为4-6的脂肪族(甲基)丙烯酸烷基酯的例子包括丙烯酸正丁酯(BA)、丙烯酸异丁酯、丙烯酸戊酯和丙烯酸己酯。其中,丙烯酸正丁酯(BA)为优选的碳数为4-6的脂肪族(甲基)丙烯酸烷基酯的例子。
另外,碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的例子包括丙烯酸2-乙基己酯(2EHA)、丙烯酸异辛酯(IOA)、(甲基)丙烯酸正壬酯、丙烯酸异壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸异癸酯、(甲基)丙烯酸十二烷基酯、(甲基)丙烯酸异十二烷基酯等。其中,丙烯酸2-乙基己酯(2EHA)为优选的碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的例子。
另外,包含碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯混合物的具体例子包括丙烯酸正丁酯(BA)与丙烯酸2-乙基己酯(2EHA)的混合物。
当单体混合物或换句话说由单体组分(1)、单体组分(2)、单体组分(3)和单体组分(4)构成的混合物(下文中简单地称为“单体混合物”)总共为100质量份时,单体组分(1)的含量可设置为约46质量份至约60质量份、约46质量份至约53质量份或约47质量份至约60质量份。
或者,当使用通式1所表示的单体作为单体组分(2)时,单体组分(1)的含量可设置为约46质量份至约53质量份或约47质量份至约52质量份。
另外,当使用N-乙烯基环酰胺单体作为单体组分(2)时,单体组分(1)的含量可设置为约47质量份至约60质量份、约47质量份至约56质量份或约50质量份至约56质量份。
碳数为4-6的脂肪族(甲基)丙烯酸烷基酯与碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的配混比率(质量比率)可根据需要设置。当单体混合物中使用通式1所表示的单体时,其配混比率[碳数为4-6的脂肪族(甲基)丙烯酸烷基酯]∶[碳数为7-12的脂肪族(甲基)丙烯酸烷基酯]可更合适地设置为3∶7至7∶3或3.5∶6.5至6.5∶3.5。当单体混合物中使用N-乙烯基环酰胺单体时,配混比率可设置为2.5∶7.5至10∶0或5∶5至10∶0。
在一些实施例中,单体组分(1)基本上由46-60质量份的选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯混合物组成。在一些实施例中,单体组分(1)包含46-60质量份的选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯混合物以及其他。
“单体组分(2)”指含酰胺基团的乙烯基单体。
“含酰胺基团的乙烯基单体”指在乙烯基单体的侧链上包含-NC(O)-(酰胺键)的单体。
含酰胺基团的乙烯基单体的例子包括通式1所表示的单体:CHR=CH-C(O)-N(R1)R2[其中,R为氢或甲基基团;R1和R2选自氢和碳数为1-4的直链或支链烷基基团,其中R1和R2不同时都为氢];和N-乙烯基环酰胺单体。
通式1所表示的单体的具体例子包括N,N-二甲基丙烯酰胺(nnDMA)、N,N-二乙基丙烯酰胺(nnDEA)和N,N-二甲基甲基丙烯酰胺。其中,N,N-二甲基丙烯酰胺(nnDMA)为有利的单体的例子。
另外,N-乙烯基环酰胺单体的具体例子包括N-乙烯基己内酰胺(NVC)、N-乙烯基吡咯烷酮(NVP)等。其中,N-乙烯基吡咯烷酮(NVP)为优选的N-乙烯基环酰胺单体的例子。
当单体混合物总共为100质量份时,单体组分(2)的含量可设置为约22质量份至约36质量份或约26质量份至约34质量份。
当使用通式1所表示的单体作为含酰胺基团的乙烯基单体时,当单体混合物总共为100质量份时,单体组分(2)的含量可设置为约26质量份至约34质量份。
在一些实施例中,单体组分(2)基本上由22-36质量份的含酰胺基团的乙烯基单体组成。在一些实施例中,单体组分(2)包含22-36质量份的含酰胺基团的乙烯基单体以及其他。
“单体组分(3)”指非叔芳香醇与(甲基)丙烯酸的酯或非叔脂环醇与(甲基)丙烯酸的酯。
“非叔芳香醇与(甲基)丙烯酸的酯”指丙烯酸或甲基丙烯酸与非叔芳香醇(换句话说,伯或仲芳香醇)的酯;其中所述单体为其均聚物的Tg为-25℃或更高的单体。具体而言,例子包括丙烯酸苄酯(BzA)、甲基丙烯酸苄酯等。其中,丙烯酸苄酯(BzA)为优选的非叔芳香醇与(甲基)丙烯酸的酯的例子。
“非叔脂环醇与(甲基)丙烯酸的酯”指丙烯酸或甲基丙烯酸与非叔脂环醇(换句话说,伯或仲脂环醇)的酯;其中所述单体为其均聚物的Tg为-25℃或更高的单体。可用的具体例子包括丙烯酸异冰片酯(IBA)、甲基丙烯酸异冰片酯、丙烯酸环己酯(CHA)、甲基丙烯酸环己酯、丙烯酸二环戊酯、甲基丙烯酸二环戊酯、丙烯酸二环戊烯酯、甲基丙烯酸二环戊烯酯等。其中,丙烯酸环己酯(CHA)为优选的非叔脂环醇与(甲基)丙烯酸的酯的例子。
当单体混合物总共为100质量份时,单体组分(3)的含量可设置为约10质量份至约30质量份或约10质量份至约20质量份。
在一些实施例中,单体组分(3)基本上由10-30质量份的非叔芳香醇与(甲基)丙烯酸的酯或非叔脂环醇与(甲基)丙烯酸的酯组成。在一些实施例中,单体组分(3)包含10-30质量份的非叔芳香醇与(甲基)丙烯酸的酯或非叔脂环醇与(甲基)丙烯酸的酯以及其他。
“单体组分(4)”指(甲基)丙烯酸。
“(甲基)丙烯酸”指丙烯酸或甲基丙烯酸。当单体混合物总共为100质量份时,单体组分(4)的含量可设置为约0至约3质量份或约0质量份至约1质量份。
在一些实施例中,单体组分(4)基本上由0-3质量份的(甲基)丙烯酸组成。在一些实施例中,单体组分(4)包含0-3质量份的(甲基)丙烯酸以及其他。
聚合引发剂
可根据需要在本发明的压敏粘合剂中使用通常使用的聚合引发剂。
具体例子包括光引发剂如1-羟基环己基苯基酮、2,2-二甲氧基-2-苯基苯乙酮、2-羟基-2-甲基-1-苯基-丙烷-1-酮、2-甲基-1-[4-(甲硫基)苯基]-2-吗啉代丙烷-1-酮、2-苄基-2-二甲基氨基-1-(4-吗啉代苯基)-丁烷-1-酮、2-氯噻吨酮、2,4-二甲基噻吨酮、2,4-二异丙基噻吨酮、异丙基噻吨酮、2,4,6-三甲基苯甲酰氧化二膦、双((2,6-二甲氧基苯甲酰)-2,4,4-三甲基戊基氧化膦等;和热引发剂如有机过氧化物,包括过氧化苯甲酰、过氧化月桂酰和过氧二碳酸双(4-叔丁基环己基)酯;和偶氮聚合引发剂如2,2’-偶氮二异丁腈、2,2’-偶氮双-2-甲基丁腈、4,4’-偶氮双-4-氰基戊酸、2,2’-偶氮双(2-羟甲基丙酸)二甲酯、2,2’-偶氮双(2,4-二甲基戊腈)、偶氮双2,4-二甲基戊腈(AVN)等。可以使用单一聚合引发剂或者两种或更多种聚合引发剂。
聚合引发剂的含量可根据需要按聚合引发剂的类型来选择。例如,当使用光引发剂时,当单体混合物为100质量份时,聚合引发剂的含量可设置为约0.05质量份至约1.0质量份或约0.05质量份至约0.3质量份。当使用热引发剂时,当单体混合物为100质量份时,热引发剂含量可设置为约0.05质量份至约5.0质量份。通过设置含量于这样的范围内,可获得更高的粘合力以及特别地高温剥离力和热老化后剥离力。
交联剂
本发明的压敏粘合剂可还包含常规使用的交联剂。例子包括多官能丙烯酸酯、异氰酸酯交联剂、环氧交联剂、噁唑啉交联剂、氮丙啶交联剂、金属螯合物交联剂、三聚氰胺树脂交联剂、过氧化物交联剂等。
交联剂的含量不受特别限制,当单体混合物为100质量份时,可例如设置为约0.01质量份至约0.5质量份。
添加剂
本发明的压敏粘合剂可还包含常规使用的添加剂如增塑剂、填料、抗老化剂、粘合增进剂(即,氯化聚烯烃等)、紫外光吸收剂、颜料等。制备压敏粘合剂的方法
本发明的压敏粘合剂包含通过聚合所述单体混合物或更合适地所述单体的混合物得到的聚合物。
该聚合物可通过例如如下方法获得:混合光引发剂和/或任选地常规地已知的添加剂与所述单体混合物;通过用氮气彻底置换单体来移除氧;和其后,通过使用紫外辐射、X-射线、γ辐射或电子束辐照来使之聚合。或者,所述聚合物可通过如下方法获得:首先向所述单体混合物中加入一部分光引发剂;通过用例如紫外辐射辐照该混合物使得其粘度为约1000cps至约5000cps来制备预聚物;和其后,通过再加入光引发剂并使用例如紫外辐射辐照来使之聚合。
或者,所述聚合物可通过如下方法获得:首先在压力瓶中装入单体混合物和常规地已知的溶剂如乙酸乙酯等;然后在加入聚合引发剂后通过用氮气彻底置换单体来移除氧;并且加热并聚合。
粘合带
本发明的粘合带包含基础材料层和包含所述压敏粘合剂的粘合剂层。粘合带可构造为使得粘合剂层层合到基础材料的仅一侧上或两侧二者上。或者,粘合带可通过在基础材料的一侧的表面上层合由本发明的压敏粘合剂构成的粘合剂层来构造,所述基础材料已经在与所述具有粘合剂的层的侧相背的一侧上事先提供有粘合剂的层。另外,可任选地,粘合带可具有有着其他功能的层如底漆层等。此外,可在粘合剂层的表面上层合常规使用的剥离衬垫。
可使用常规使用的膜或具有泡沫的片材作为基础材料层。具有泡沫的片材自身可具有粘合剂性质。可用作所述膜的膜的例子包括聚乙烯膜、聚丙烯膜、聚酯膜、聚碳酸酯膜、聚氯乙烯膜、聚偏二氯乙烯膜、聚苯乙烯膜、聚酰胺膜等。另外,可用作所述具有泡沫的片材的片材的例子包括丙烯酸类泡沫片材、聚乙烯泡沫片材、氯丁二烯泡沫片材、氨基甲酸乙酯泡沫片材等。具体而言,例如,可使用丙烯酸类泡沫带(GT7108,住友3M(Sumitomo3M)所生产)等。基础材料层的厚度可基于粘合带的预期应用根据需要设置,不受限制并可例如设置为约30μm至约4mm。
在一些实施例中,可使用常规使用的非织造物作为基础材料层。可使用的非织造物的例子包括由聚酯如聚对苯二甲酸乙二醇酯(PET)、聚烯烃如高密度聚乙烯或聚丙烯、尼龙、聚乙烯醇、聚丙烯腈、纤维素浆天然纤维如棉或大麻、人造丝、耐热合成纤维和耐热纤维如聚酰胺纤维或玻璃纤维形成的非织造物。非织造物的厚度不受特别限制,可例如设置为约5μm至约100μm。
粘合剂层包含本发明的压敏粘合剂。粘合剂层的厚度可基于基础材料层所用材料及粘合带的预期应用根据需要设置,不受限制并可例如设置为约10μm至约500μm。
可通过常规地已知的方法制造粘合带。例如,可通过在膜的两个层之间夹入构成本发明的压敏粘合剂的单体混合物并固化来获得粘合剂层。通过从所得粘合剂层的一侧剥去膜并向基础材料层上层合该表面来获得粘合带。这里,如果使用具有已经受剥离处理的表面的膜,则在从粘合剂层剥离膜并层合到基础材料层上时将便于操作。另外,在向基础材料层上层合粘合剂层时可向粘合剂层表面或基础材料层表面施加底漆。此外,可通过向基础材料层的两侧二者上层合粘合剂层来获得双面粘合带。
本发明的压敏粘合剂可单独地用作压敏粘合剂或者可如上所述层合到基础材料层上以用作粘合带。此外,本发明的压敏粘合剂在包括环境温度、低温和高温的宽范围的温度下对材料如聚甲基丙烯酸甲酯的表面具有足够的粘合力。因此,可使用所述压敏粘合剂及使用所述压敏粘合剂的粘合带来向汽车车体粘结汽车外饰件,特别是聚甲基丙烯酸甲酯遮阳帘(侧窗遮阳帘和门遮阳帘)。
结构体
本发明的结构体包含基础材料层、由所述压敏粘合剂构成的粘合剂层以及聚甲基丙烯酸甲酯汽车外饰件。特别地,优选其中以基础材料层、粘合剂层和聚甲基丙烯酸甲酯的顺序层合基础材料层、粘合剂层和聚甲基丙烯酸甲酯的结构体。
对于所述基础材料层,可使用与粘合带的基础材料层所用相同的材料。
所述粘合剂层优选在基础材料层的两侧二者上提供。此外,粘合剂层的至少一侧可构造为由本发明的压敏粘合剂构成的粘合剂层。
聚甲基丙烯酸甲酯汽车外饰件的例子包括附加到汽车门上部的遮阳帘(侧窗遮阳帘和门遮阳帘)等。
结构体可通过向汽车外饰件的表面粘附具有粘合剂层的上述粘合带的表面获得。在一些实施例中,当粘合带在两侧上都具有粘合剂层时,可通过向汽车外饰件的表面粘附具有粘合剂层的侧之一来获得结构体。
另外,一体化结构体与在包括环境温度、低温和高温的宽范围的温度下对PMMA的表面具有足够粘合力的粘合带。因此,通过向汽车车体粘附与PMMA相背的侧的粘合剂层,所述结构体可用作可牢固附加到汽车车体的部分。
实例
实例中所用组分的缩写和生产商的说明如下。
BA:丙烯酸正丁酯(三菱化学株式会社(Mitsubishi ChemicalCorporation)所生产)
2EHA:丙烯酸2-乙基己酯(日本触媒株式会社(Nippon Shokubai Co.,Ltd.)所生产)
nnDMA:二甲基丙烯酰胺(工人舍株式会社(Kohjinsha,Co.,Ltd.)所生产)
NVP:n-乙烯基-2-吡咯烷酮(日本触媒株式会社(Nippon Shokubai Co.,Ltd.)所生产)
NVC:n-乙烯基-己内酰胺(巴斯夫(BASF)所生产)
BzA:丙烯酸苄酯(大阪有机化学工业株式会社(Osaka OrganicChemical Industry Ltd.)所生产)
CHA:丙烯酸环己酯(大阪有机化学工业株式会社(Osaka OrganicChemical Industry Ltd.)所生产)
AA:丙烯酸(由东亚合成株式会社(Toa Gosei Co.Ltd.)所生产)
Irgacure 651:2,2-二甲氧基-1,2-二苯基乙烷-1-酮(汽巴精化公司(Chiba Specialty Chemicals Co.,Ltd.)所生产)
HDDA:二丙烯酸1,6-己二醇酯(共荣社化学株式会社(KyoeishaChemical Co.,Ltd)所生产)
V-65:2,2′-偶氮双(2,4-二甲基戊腈)(日本和光纯药工业株式会社(Wako Pure Chemical Industries,Ltd.)所生产)
双氮丙啶:间苯二甲酰双-2-甲基氮丙啶
通过紫外辐射聚合制备压敏粘合剂和粘合带(实例1-22和24及比较例 1-11)
通过向表1-4中所示单体组分(1)-(4)中加入上行中所示的量的光引发剂来制备预聚物。在通过用氮气彻底置换而移除氧后,用紫外辐射辐照混合物使得其粘度为约1000cps至约5000cps。其后加入下行中所示的量的光引发剂以及交联剂,得到浆料溶液。
将所得浆料溶液置于厚50μm、经剥离处理的PET膜(三菱化学株式会社(Mitsubishi Chemical Corporation)所生产)上。向其上放置相同类型的另一PET膜,并在浆料溶液由该两层膜所夹住的同时用刮刀涂布法施加浆料溶液。其后,通过用波长为300-400nm、强度为0.5-7.0mW/cm2的紫外辐射辐照六分钟进行固化,生产压敏粘合剂。固化后厚度为100μm。
剥去所得压敏粘合剂的PET膜的一侧,向压敏粘合剂的暴露表面上层合丙烯酸类泡沫带(GT7108,住友3M(Sumitomo 3M)所生产),得到粘合带。
通过热聚合制备压敏粘合剂和粘合带(实例23)
在压力瓶中装入21份丙烯酸2-乙基己酯、31份丙烯酸丁酯、20份丙烯酸苄酯、26份n-乙烯基吡咯烷酮、2份丙烯酸和185.7份乙酸乙酯。加入0.1份聚合引发剂(V-65,日本和光纯药工业株式会社(Wako Pure ChemicalIndustries,Ltd.)所生产),在通过氮气置换(10分钟)移除氧后密封压力瓶并在50℃水浴中聚合20小时。使用Cannon-Fenske粘度计测得,所得聚合物溶液的固有粘度为1.36dl/g。
向一瓶中装入所得聚合物溶液和0.2份间苯二甲酰双-2-甲基氮丙啶(交联剂)并混合。用刮刀涂布机将所得溶液施加到厚50μm、经有机硅处理的PET膜上,在烘箱中于100℃下干燥10分钟,得到厚65μm的压敏粘合剂。其后,向压敏粘合剂的暴露表面上层合丙烯酸类泡沫带(GT7108,住友3M(Sumitomo3M)所生产),得到粘合带。
向通过实例和比较例获得的粘合带的丙烯酸类泡沫带侧的表面上层合厚50μm的PET膜(经用可以商品名“Primer K500”自美国明尼苏达州圣保罗的3M公司(3M Company,St.Paul,Minnesota USA)商购获得的底漆处理)并用于如下文所述测量剥离力。使用所得粘合带作为样品测量夹持力。
测量1:对聚甲基丙烯酸甲酯测量环境温度(25℃)下的剥离力
准备聚甲基丙烯酸甲酯(PMMA)板(100mm×25mm×2mm;可以商品名“ACRYPETM VH000”自三菱丽阳株式会社(Mitsubishi Rayon Co.,Ltd.)商购获得)作为试验表面并用异丙醇(IPA)清洁。在用2kg辊(一个来回)接触粘结根据上述实例和比较例制得的评价样品(带尺寸:12mm×60mm)后,让样品于环境温度(25℃)下静置24小时。其后,用拉伸试验机(可以商品名“Tensilon RTC-1325A”自奥林特克股份有限公司(Orientec Co.,Ltd.)商购获得)测量180°剥离强度(25℃,牵引速度:50mm/min)。结果示于表中。
测量2:对聚甲基丙烯酸甲酯测量高温(80℃)下的剥离力
让测量1中制得的评价样品于80℃下静置30分钟至60分钟。其后,用拉伸试验机(可以商品名“Tensilon RTC-1325A”商购获得)测量180°剥离强度(80℃,牵引速度:50mm/min)。结果示于表中。
测量3:对聚甲基丙烯酸甲酯测量低温(5℃)下的剥离力
让测量1中制得的评价样品于5℃下静置120分钟。其后,用拉伸试验机(可以商品名“Tensilon RTC-1325A”商购获得)测量90°剥离强度(5℃,牵引速度:300mm/min)。结果示于表中。
测量4:对聚甲基丙烯酸甲酯测量高温(80℃)下的夹持力
准备聚甲基丙烯酸甲酯(PMMA)板(100mm×25mm×2mm;可以商品名“ACRYPETM VH000”商购获得)并用异丙醇(IPA)清洁。将PMMA板粘附到根据上述实验实例制得的评价样品的评价侧的粘合剂表面以进行夹持力测量(带尺寸:12mm×25mm)并向评价样品的相背侧上的丙烯酸类泡沫带表面上粘附经清洁的SUS-304板(0.5mm×30mm×60mm)。然后使用5kg辊(一个来回)进行接触粘结。在烘箱中于80℃下固化所得样品60分钟后,从样品的一端纵向地悬挂500g砝码,使成2度的角度。测量直至砝码落下的保持时间(分钟)。试验重复三次,平均保持时间示于表中。
表中的“模式”指示破坏模式,由每个试验后评价样品的状态的目测观察获知。每种破坏模式的状态为如下。
FB(泡沫裂开):其中基础材料层(丙烯酸类泡沫带)聚集而破坏的状态。
具体而言,其中基础材料层(丙烯酸类泡沫带)破坏而粘合剂层粘附于样品表面的状态。
POP:其中评价样品因粘合剂层的界面破坏而从样品表面剥离的状态。具体而言,其中基础材料层(丙烯酸类泡沫带)和粘合剂层处于粘附态并且视觉上或通过触摸不能在样品表面上确认压敏粘合剂的残余物的状态。
[表1]
[表2]
[表3]
[表4]
[表5]

Claims (4)

1.一种结构体,所述结构体包含基础材料层、粘合剂层和聚甲基丙烯酸甲酯表面,其中所述粘合剂层包含压敏粘合剂,所述压敏粘合剂包含通过聚合100质量份的单体混合物获得的聚合物,所述单体混合物包含:
46-53质量份的单体组分1,所述单体组分1包含选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯混合物,其中单体组分1中所述碳数为4-6的脂肪族(甲基)丙烯酸烷基酯与所述碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的质量比率为3∶7至7∶3;
22-34质量份的单体组分2,所述单体组分2包含式1所表示的含酰胺基团的乙烯基单体:
式1:CHR=CH-C(O)-N(R1)R2
其中,R为氢或甲基基团;R1和R2选自氢和碳数为1-4的直链或支链烷基基团,其中R1和R2不同时都为氢;
10-30质量份的单体组分3,所述单体组分3包含非叔芳香醇与(甲基)丙烯酸的酯或非叔脂环醇与(甲基)丙烯酸的酯,其中所述单体组分3为其均聚物的Tg为-25℃或更高的单体;和
0-3质量份的单体组分4,所述单体组分4包含(甲基)丙烯酸。
2.根据权利要求1所述的结构体,其中所述聚甲基丙烯酸甲酯表面是汽车外饰件。
3.一种结构体,所述结构体包含基础材料层、粘合剂层和聚甲基丙烯酸甲酯表面,其中所述粘合剂层包含压敏粘合剂,所述压敏粘合剂包含通过聚合100质量份的单体混合物获得的聚合物,所述单体混合物包含:
47-60质量份的单体组分1,所述单体组分1包含选自碳数为4-6的脂肪族(甲基)丙烯酸烷基酯和碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的丙烯酸酯混合物,其中单体组分1中所述碳数为4-6的脂肪族(甲基)丙烯酸烷基酯与所述碳数为7-12的脂肪族(甲基)丙烯酸烷基酯的质量比率为2.5∶7.5至10∶0;
22-36质量份的单体组分2,所述单体组分2包含N-乙烯基环酰胺单体;
10-30质量份的单体组分3,所述单体组分3包含非叔芳香醇与(甲基)丙烯酸的酯或非叔脂环醇与(甲基)丙烯酸的酯,其中所述单体组分3为其均聚物的Tg为-25℃或更高的单体;和
0-3质量份的单体组分4,所述单体组分4包含(甲基)丙烯酸。
4.根据权利要求3所述的结构体,其中所述聚甲基丙烯酸甲酯表面是汽车外饰件。
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