CN103033032B - Automatic feeding and discharging device for freeze dryer - Google Patents
Automatic feeding and discharging device for freeze dryer Download PDFInfo
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- CN103033032B CN103033032B CN201310014522.2A CN201310014522A CN103033032B CN 103033032 B CN103033032 B CN 103033032B CN 201310014522 A CN201310014522 A CN 201310014522A CN 103033032 B CN103033032 B CN 103033032B
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Abstract
The invention provides an automatic feeding and discharging device for a freeze dryer. The automatic feeding and discharging device is characterized by comprising a folding transition bridge system, a bottle arrangement system, a flexible multi-section rod system, a fixed bottom plate, a bottle inlet mesh belt, a bottle arrangement mesh belt and a bottle outlet mesh belt, wherein the folding transition bridge system, the bottle arrangement system, the bottle inlet mesh belt, the bottle arrangement mesh belt and the bottle outlet mesh belt are arranged on the fixed bottom plate; the bottle arrangement system, the bottle inlet mesh belt, the bottle arrangement mesh belt and the bottle outlet mesh belt are sequentially arranged; the front side of the bottle arrangement mesh belt is provided with the folding transition bridge system; and the rear side of the bottle arrangement mesh belt is provided with the bottle arrangement system and the flexible multi-section rod system. Compared with the conventional feeding and discharging system, the system has the advantages that: 1) the whole set of system is flexible and compact in structure and small in floor area, and the space of a sterile room is greatly saved; 2) the whole set of system is completely independent of the freeze dryer, the device is easy to mount and convenient to debug, and the manufacturing cost is greatly saved; and 3) the whole set of system is completely arranged in the sterile room and is automatically operated, and the medicines are prevented from being polluted by the outside.
Description
Technical field
The present invention relates to a kind of aiming at coordinates freeze dryer to carry out the freeze-drying of cillin bottle preparation and the full-automatic inlet/outlet device that designs, specifically for completing the handling material of the cillin bottle to freeze dryer, belongs to field of electromechanical integration.
Background technology
The machine for freeze-drying hydrous matter that vacuum freeze drier utilizes freeze drying principle (carrying out cooling by hydrous matter is frozen into solid-state, then makes water vapour directly under the condition of vacuum from solid-state middle distillation out) to manufacture and design out exactly.
Bottle placer is the equipment that packing liquid medicine is carried out in pharmaceutical factory, by this equipment, liquid medicine is dispensed into each little cillin bottle, and then the flaggy entering into vacuum freeze drier through transmission system carries out freeze-dry process process.
Isolator utilizes high efficiency filter blower fan exactly, purification filtrated air is protected the cleaning system of whole pharmaceutical manufacturing process, prevents medicine in freeze-drying transmitting procedure by pollutions such as outside airs.
The input and output material mode that current domestic pharmaceutical factory generally adopts has two kinds, and a kind of is traditional mode of input and output material manually, and another kind advances the input and output material of push type automation below mode before being.
Traditional operating process of input and output material is manually: opening door of freeze dryer → operating personnel will load treating that the cillin bottle of freeze-drying is manual and sending into freeze dryer flaggy → shut door of freeze dryer → medicine freeze-drying → open door of freeze dryer → operating personnel to take out manual for the cillin bottle of freeze-drying from freeze dryer flaggy of liquid medicine.Mainly there is following risk in this manual input and output material mode: 1) operating personnel directly and drug contact, and the contaminated risk of medicine is high; 2) manual operation production efficiency is low, and cost of labor is high.
Push type automatic feed/discharge operating process is below advanced to be above: cillin bottle automatic whole-column → automatically the push freeze dryer → shut freeze dryer wicket → medicine freeze-drying → cillin bottle total head plug → freeze dryer wicket to open → released by cillin bottle after freeze dryer freeze dryer → roll lid that freeze dryer wicket is opened → partly jumped a queue.There is following risk in this kind of input and output material mode: 1) bottle-delivery mechanism is placed in machinery room, relies on radiation fins case in freeze dryer and machinery room to be isolated completely.Because radiation fins in discharging process is stretched compression repeatedly, easily damage.Once radiation fins damages in use procedure, in case, medicine will be easy to be subject to outside contamination.2) kick-off arm one end is fixed on outside freeze dryer, and the other end is installed discharging push pedal and is fixed in body of freeze dryer, and parts making required precision is higher, and installation process is comparatively numerous and diverse, maintenance inconvenience.
Summary of the invention
Go out formula before the object of this invention is to provide a kind of full automatic advance completely newly and fix discharging system, to overcome the various drawbacks that above-mentioned freeze dryer input and output material mode exists, reduce the contaminated risk of medicine.
In order to achieve the above object, the invention provides a kind of automatic feeding and discharging device of freeze dryer, it is characterized in that, comprise collapsible transit bridge system, reason bottle system, flexible Multi section bar system, fixed base plate, bottle feeding mesh-belt, reason bottle guipure and bottle outlet guipure, collapsible transit bridge system, reason bottle system, bottle feeding mesh-belt, reason bottle guipure and bottle outlet guipure are located on fixed base plate, bottle feeding mesh-belt, reason bottle guipure and bottle outlet guipure set gradually, the front side of reason bottle guipure is provided with collapsible transit bridge system, and the rear side of reason bottle guipure is provided with reason bottle system and flexible Multi section bar system.
Preferably, described collapsible transit bridge system, reason bottle system are all connected servo-control system with flexible Multi section bar system.
Preferably, described collapsible transit bridge system comprises two cover first servomotors, docking soft board, hinge, fixed guide plate and the secondary rebound controlled respectively by two cover the first servomotors and main rebound, fixed guide plate, main rebound, secondary rebound are connected successively with docking soft board, and main rebound and secondary rebound are connected through the hinge.
Preferably, described reason bottle system comprises the push pedal of reason bottle, reason bottle rack bar, gear, gear connecting axle, reason bottle gripper shoe, reason bottle reductor, the second servomotor and reason bottle line slideway, second servo electrical connection reason bottle reductor, reason bottle reductor connects gear by gear connecting axle, gear connecting axle is located in reason bottle gripper shoe rotationally, gear is meshed with reason bottle rack bar, reasonable bottle push pedal is fixed in the front end of reason bottle rack bar, reason bottle rack bar be located at the slide block managed on bottle line slideway and be connected.
Preferably, described flexible Multi section bar system comprises discharging arm-tie, upset assembly, flexible link, driving wheel, track pad, base, bottle outlet reductor, 3rd servomotor, track gripper shoe, bottle outlet gear and bottle outlet rack bar, 3rd servomotor connects bottle outlet reductor, bottle outlet reductor connects driving wheel, driving wheel connects flexible link, alignment pin on flexible link embeds in the track groove of track pad, flexible link connects upset assembly, discharging arm-tie is provided with inside upset assembly, bottle outlet gear is provided with in upset assembly, bottle outlet gear is meshed with bottle outlet rack bar, bottle outlet gear connects discharging arm-tie by connecting rod.
Concrete operations flow process of the present invention is: and freeze dryer wicket opens → it is pushed freeze dryer flaggy → (collapsible transit bridge system) by cillin bottle automatic whole-column → (reason bottle system) that (collapsible transit bridge system) is docked with freeze dryer flaggy → partly jumped a queue automatically foldingly exits freeze dryer → shut freeze dryer wicket → medicine freeze-drying → cillin bottle total head plug → freeze dryer wicket to open → (collapsible transit bridge system) and dock with freeze dryer flaggy → and (flexible Multi section bar system) enter freeze dryer flaggy bottom from freeze dryer wicket and cillin bottle pulled out freeze dryer → roll lid.
Compared with existing discharging system, native system has the following advantages:
1) whole system flexible structure, compact, floor space is little, saves desinfection chamber space greatly.
2) whole system is totally independent of outside freeze dryer, and install simple, debugging is convenient, saves manufacturing cost greatly.
3) whole system is positioned over automatic operating in desinfection chamber completely, ensure that medicine not by outside contamination.
Accompanying drawing explanation
Fig. 1 is the view before collapsible transit bridge system is docked with freeze dryer.
Fig. 2 is reason bottle system bottle inlet view.
Fig. 3 is flexible Multi section bar system bottle outlet view.
Wherein: 1 collapsible transit bridge system, 2 reason bottle systems, 3 flexible Multi section bar systems, 4 freeze dryers, 5 fixed base plates, 6 bottle feeding mesh-belts, 7 reason bottle guipures, 8 bottle outlet guipures, 101 docking soft boards, 102 secondary rebounds, 103 main rebounds, 104 hinges, 105 first servomotors, 106 fixed guide plates, 201 reason bottle push pedals, 202 reason bottle rack bars, 203 reason bottle gears, 204 gear connecting axles, 205 reason bottle gripper shoes, 206 reason bottle reductors, 207 second servomotors, 208 reason bottle line slideways, 301 discharging arm-ties, 302 upset assemblies, 303 flexible links, 304 driving wheels, 305 track pads, 306 bases, 307 bottle outlet reductors, 308 the 3rd servomotors, 309 track gripper shoes, 310 bottle outlet gears, 311 bottle outlet rack bars.
Detailed description of the invention
For making the present invention become apparent, hereby with preferred embodiment, and accompanying drawing is coordinated to be described in detail below.
Embodiment
An automatic feeding and discharging device for freeze dryer, is made up of collapsible transit bridge system 1, reason bottle system 2, flexible Multi section bar system 3, fixed base plate 5, bottle feeding mesh-belt 6, reason bottle guipure 7, bottle outlet guipure 8 and servo-control system.Wherein collapsible transit bridge system 1, reason bottle system 2, bottle feeding mesh-belt 6, reason bottle guipure 7 and bottle outlet guipure 8 are located on fixed base plate 5, bottle feeding mesh-belt 6, reason bottle guipure 7 and bottle outlet guipure 8 set gradually, the front side of reason bottle guipure 7 is provided with collapsible transit bridge system 1, and the rear side of reason bottle guipure 7 is provided with reason bottle system 2 and flexible Multi section bar system 3.Collapsible transit bridge system 1 mainly realizes and freeze dryer flaggy automatic butt; Reason bottle system 2 mainly realizes charging guipure 6 to carry the cillin bottle on famous dictum bottle guipure 7 steadily to push freeze dryer flaggy; Freeze-drying cillin bottle is mainly moved on reason bottle guipure 7 and is entered Cover-rolling machine by bottle outlet guipure 8 by flexible Multi section bar system 3 from freeze dryer flaggy.
Described collapsible transit bridge system 1 comprises two cover first servomotors 105, docking soft board 101, hinge 104, fixed guide plate 106 and the secondary rebound 102 controlled respectively by two cover the first servomotors 105 and main rebound 103, fixed guide plate 106, main rebound 103, secondary rebound 102 are connected successively with docking soft board 101, and main rebound 103 is connected by hinge 104 with secondary rebound 102.Described reason bottle system 2 comprises reason bottle push pedal 201, reason bottle rack bar 202, gear 203, gear connecting axle 204, reason bottle gripper shoe 205, reason bottle reductor 206, second servomotor 207 and reason bottle line slideway 208, second servomotor 207 connects reason bottle reductor 206, reason bottle reductor 206 connects gear 203 by gear connecting axle 204, gear connecting axle 204 is located in reason bottle gripper shoe 205 rotationally, gear 203 is meshed with reason bottle rack bar 202, reasonable bottle push pedal 201 is fixed in the front end of reason bottle rack bar 202, reason bottle rack bar 202 be located at the slide block managed on bottle line slideway 208 and be connected.Described flexible Multi section bar system 3 comprises discharging arm-tie 301, upset assembly 302, flexible link 303, driving wheel 304, track pad 305, base 306, bottle outlet reductor 307, 3rd servomotor 308, track gripper shoe 309, bottle outlet gear 310 and bottle outlet rack bar 311, 3rd servomotor 308 connects bottle outlet reductor 307, bottle outlet reductor 307 connects driving wheel 304, driving wheel 304 connects flexible link 303, alignment pin on flexible link 303 embeds in the track groove of track pad 305, flexible link 303 connects upset assembly 302, discharging arm-tie 301 is provided with inside upset assembly 302, bottle outlet gear 310 is provided with in upset assembly 302, bottle outlet gear 310 is meshed with bottle outlet rack bar 311, bottle outlet gear 310 connects discharging arm-tie 301 by connecting rod.Bottle feeding mesh-belt 6, reason bottle guipure 7 are consistent with bottle outlet guipure 8 upper level, are all in the contour input and output material height of freeze-drying system.Fixed guide plate 106 is fixed on reason bottle guipure 7 side and keeps sustained height with reason bottle guipure 7 upper surface.Reason bottle line slideway 208 is installed on track gripper shoe 309 side, is convenient to the height of unified adjustment reason bottle push pedal 201, discharging arm-tie 301.First servomotor 105, second servomotor 207 is connected servo-control system with the 3rd servomotor 308.
Concrete course of action is as follows:
As shown in Figure 1, each system is all in original state, and automatic feed/discharge system and freeze dryer are separated from completely.First freeze dryer wicket is opened, and freeze dryer flaggy stops after moving to contour feed entrance point.Now freeze dryer control system sends docking signal, and two cover the first servomotors 105 being positioned at collapsible transit bridge system both sides afterwards start simultaneously, and the main rebound 103 controlling respectively to be linked together by hinge 104, secondary rebound 102 are rotated.Under the accurate control of servo-control system, main rebound 103, secondary rebound 102 mutually motion, until it is in in freeze dryer flaggy same level, realize docking with the steady of freeze dryer flaggy.
As shown in Figure 2, after collapsible transit bridge system 1 has been docked with freeze dryer flaggy, reason bottle system 2 starts to manage bottle.Under the accurate control of servo-drive system, reason bottle push pedal 201 enters reason bottle position.Cillin bottle transmits on famous dictum bottle guipure 7 through bottle feeding mesh-belt 6, and proper alignment is before reason bottle push pedal 201.When bottle reaches the quantity of a line, reason bottle guipure 7 is out of service, and reason bottle push pedal 201, by slowly promoting, bottle to freeze dryer flaggy also returns to rapidly reason bottle position, and reason bottle guipure 7 continues dynamic going.So repeatedly, until a flaggy filled by bottle.Now collapsible transit bridge system 1 is separated from freeze dryer flaggy and inside wicket, is retracted to Fig. 1 state completely, and wicket is closed, and cillin bottle starts freeze-drying.
As shown in Figure 3, cillin bottle freeze-drying terminates, and collapsible transit bridge system 1 is docked again with freeze dryer flaggy, prepares discharging.3rd servomotor 308 drives bottle outlet reductor 307 and drives the driving wheel 304 be installed on bottle outlet reductor 307 output shaft to rotate.The similar of driving wheel 304 and flexible link 303 is in sprocket wheel and chain, because the alignment pin that flexible link 303 is installed embeds in the track groove of track pad 305, flexible link 303 is made to be fixed on left and right directions between two track pads 305 stiff, can only move along the track groove fore-and-aft direction between two pieces of track pads 305, so under the rotarily driving of driving wheel 304, flexible link 303 travels forward.First joint flexible link front end connects upset assembly 302, and discharging arm-tie 301 is arranged on upset assembly 302 side.Flexible link 303 travels forward, and promotes upset assembly 302 and moves forward to flaggy end.Upset assembly 302 inside comprises bottle outlet gear 310, bottle outlet rack bar 311, encounters freeze dryer rear wall and moves backward and drive bottle outlet gear 310 to rotate, then drive discharging arm-tie 301 to rotate to drawing bottle height degree by connecting rod when bottle outlet rack bar 311.Now the 3rd servomotor 308 reverses, and drive whole system to move backward, cillin bottle is pulled out flaggy famous dictum bottle guipure 7 and transfers to Cover-rolling machine by bottle outlet guipure 8 by discharging arm-tie 301, completes whole discharging process.
Claims (3)
1. the automatic feeding and discharging device of a freeze dryer, it is characterized in that, comprise collapsible transit bridge system (1), reason bottle system (2), flexible Multi section bar system (3), fixed base plate (5), bottle feeding mesh-belt (6), reason bottle guipure (7) and bottle outlet guipure (8), collapsible transit bridge system (1), reason bottle system (2), bottle feeding mesh-belt (6), reason bottle guipure (7) and bottle outlet guipure (8) are located on fixed base plate (5), bottle feeding mesh-belt (6), reason bottle guipure (7) and bottle outlet guipure (8) set gradually, the front side of reason bottle guipure (7) is provided with collapsible transit bridge system (1), the rear side of reason bottle guipure (7) is provided with reason bottle system (2) and flexible Multi section bar system (3), described collapsible transit bridge system (1) comprises two cover first servomotors (105), docking soft board (101), hinge (104), fixed guide plate (106) and the secondary rebound (102) controlled respectively by two covers the first servomotor (105) and main rebound (103), fixed guide plate (106), main rebound (103), secondary rebound (102) are connected successively with docking soft board (101), and main rebound (103) is connected by hinge (104) with secondary rebound (102), described reason bottle system (2) comprises reason bottle push pedal (201), reason bottle rack bar (202), gear (203), gear connecting axle (204), reason bottle gripper shoe (205), reason bottle reductor (206), second servomotor (207) and reason bottle line slideway (208), second servomotor (207) connects reason bottle reductor (206), reason bottle reductor (206) connects gear (203) by gear connecting axle (204), gear connecting axle (204) is located in reason bottle gripper shoe (205) rotationally, gear (203) is meshed with reason bottle rack bar (202), reasonable bottle push pedal (201) is fixed in the front end of reason bottle rack bar (202), reason bottle rack bar (202) be located at the slide block managed on bottle line slideway (208) and be connected, described reason bottle rack bar (202) has two, be fixedly connected with the both sides of reason bottle push pedal (201) respectively.
2. the automatic feeding and discharging device of freeze dryer as claimed in claim 1, is characterized in that, described collapsible transit bridge system (1), reason bottle system (2) are all connected servo-control system with flexible Multi section bar system (3).
3. the automatic feeding and discharging device of freeze dryer as claimed in claim 1, it is characterized in that, described flexible Multi section bar system (3) comprises discharging arm-tie (301), upset assembly (302), flexible link (303), driving wheel (304), track pad (305), base (306), bottle outlet reductor (307), 3rd servomotor (308), track gripper shoe (309), bottle outlet gear (310) and bottle outlet rack bar (311), 3rd servomotor (308) connects bottle outlet reductor (307), bottle outlet reductor (307) connects driving wheel (304), driving wheel (304) connects flexible link (303), alignment pin on flexible link (303) embeds in the track groove of track pad (305), flexible link (303) connects upset assembly (302), upset assembly (302) inner side is provided with discharging arm-tie (301), bottle outlet gear (310) is provided with in upset assembly (302), bottle outlet gear (310) is meshed with bottle outlet rack bar (311), bottle outlet gear (310) connects discharging arm-tie (301) by connecting rod.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310014522.2A CN103033032B (en) | 2013-01-15 | 2013-01-15 | Automatic feeding and discharging device for freeze dryer |
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| CN201310014522.2A CN103033032B (en) | 2013-01-15 | 2013-01-15 | Automatic feeding and discharging device for freeze dryer |
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| CN103033032A CN103033032A (en) | 2013-04-10 |
| CN103033032B true CN103033032B (en) | 2015-02-18 |
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| CN105800302B (en) * | 2014-12-27 | 2018-08-21 | 楚天科技股份有限公司 | A kind of freeze dryer feed process |
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| CN109879030B (en) * | 2019-03-08 | 2024-07-30 | 广西梧州制药（集团）股份有限公司 | Automatic production line for freeze-dried products |
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