CN103033032A - Automatic feeding and discharging device for freeze dryer - Google Patents
Automatic feeding and discharging device for freeze dryer Download PDFInfo
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- CN103033032A CN103033032A CN2013100145222A CN201310014522A CN103033032A CN 103033032 A CN103033032 A CN 103033032A CN 2013100145222 A CN2013100145222 A CN 2013100145222A CN 201310014522 A CN201310014522 A CN 201310014522A CN 103033032 A CN103033032 A CN 103033032A
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- reason bottle
- freeze dryer
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Abstract
The invention provides an automatic feeding and discharging device for a freeze dryer. The automatic feeding and discharging device is characterized by comprising a folding transition bridge system, a bottle arrangement system, a flexible multi-section rod system, a fixed bottom plate, a bottle inlet mesh belt, a bottle arrangement mesh belt and a bottle outlet mesh belt, wherein the folding transition bridge system, the bottle arrangement system, the bottle inlet mesh belt, the bottle arrangement mesh belt and the bottle outlet mesh belt are arranged on the fixed bottom plate; the bottle arrangement system, the bottle inlet mesh belt, the bottle arrangement mesh belt and the bottle outlet mesh belt are sequentially arranged; the front side of the bottle arrangement mesh belt is provided with the folding transition bridge system; and the rear side of the bottle arrangement mesh belt is provided with the bottle arrangement system and the flexible multi-section rod system. Compared with the conventional feeding and discharging system, the system has the advantages that: 1) the whole set of system is flexible and compact in structure and small in floor area, and the space of a sterile room is greatly saved; 2) the whole set of system is completely independent of the freeze dryer, the device is easy to mount and convenient to debug, and the manufacturing cost is greatly saved; and 3) the whole set of system is completely arranged in the sterile room and is automatically operated, and the medicines are prevented from being polluted by the outside.
Description
Technical field
The present invention relates to a kind of full-automatic inlet/outlet device that cooperates freeze dryer to carry out the freeze-drying of cillin bottle preparation and design that aims at, the concrete loading and unloading material that is used for finishing to the cillin bottle of freeze dryer belongs to the electromechanical integration field.
Background technology
The machine that is used for the freeze-drying hydrous matter that vacuum freeze drier utilizes freeze drying principle (be about to hydrous matter and lower the temperature and be frozen into solid-stately, directly distillation is out from solid-state then to make water vapour under the condition of vacuum) to manufacture and design out exactly.
Bottle placer is the equipment that packing liquid medicine is carried out in the pharmaceutical factory, by this equipment liquid medicine is divided to install to each little cillin bottle, and then enters into through transmission system and to carry out freeze-dry process on the flaggy of vacuum freeze drier and process.
Isolator utilizes the high efficiency filter blower fan exactly, will purify filtrated air and protect the cleaning system of whole pharmaceutical manufacturing process, prevent medicine in the freeze-drying transmission course by pollutions such as outside airs.
The input and output material mode that present domestic pharmaceutical factory generally adopts has two kinds, and a kind of is traditional manually input and output material mode, and another kind is that the front advances back push type automation input and output material mode.
Traditional manually input and output material operating process is: open door of freeze dryer → operating personnel and will pack that the cillin bottle for the treatment of freeze-drying of liquid medicine is manual to be sent into freeze dryer flaggy → shut door of freeze dryer → medicine freeze-drying → open door of freeze dryer → operating personnel and take out from the freeze dryer flaggy the cillin bottle of freeze-drying is manual into.Mainly there is following risk in this manual input and output material mode: 1) operating personnel directly contact with medicine, and the contaminated risk of medicine is high; 2) manually-operated production efficiency is low, and cost of labor is high.
The front advances back push type automatic feed/discharge operating process to be: the cillin bottle automatic whole-column that the freeze dryer wicket is opened → partly jumped a queue → automatically push freeze dryer → shut freeze dryer wicket → medicine freeze-drying → cillin bottle total head plug → freeze dryer wicket to open → from the freeze dryer back is released cillin bottle on freeze dryer → roll lid.There is following risk in this kind input and output material mode: 1) bottle-delivery mechanism is placed in machinery room, relies on radiation fins with case in the freeze dryer and machinery room isolation fully.Because radiation fins repeatedly be stretched compression, easily damage in the discharging process.In case radiation fins damages in the use procedure, medicine will be easy to be subject to outside contamination in the case.2) kick-off arm one end is fixed in the freeze dryer outside, and the other end is installed the discharging push pedal and is fixed in the body of freeze dryer, and parts making required precision is higher, and installation process is comparatively numerous and diverse, maintenance inconvenience.
Summary of the invention
Go out fixedly discharging system of formula before the purpose of this invention is to provide a kind of brand-new full automatic advancing, the various drawbacks that exist to overcome above-mentioned freeze dryer input and output material mode reduce the contaminated risk of medicine.
In order to achieve the above object, the invention provides a kind of automatic feeding and discharging device of freeze dryer, it is characterized in that, comprise collapsible transit bridge system, reason bottle system, flexible Multi section bar system, fixed base plate, bottle feeding mesh-belt, reason bottle guipure and bottle outlet guipure, collapsible transit bridge system, reason bottle system, bottle feeding mesh-belt, reason bottle guipure and bottle outlet guipure are located on the fixed base plate, bottle feeding mesh-belt, reason bottle guipure and bottle outlet guipure set gradually, the front side of reason bottle guipure is provided with collapsible transit bridge system, and the rear side of reason bottle guipure is provided with reason bottle system and flexible Multi section bar system.
Preferably, described collapsible transit bridge system, reason bottle system and be connected the Multi section bar system and all connect servo-control system.
Preferably, described collapsible transit bridge system comprises two covers the first servomotor, docking soft board, hinge, fixed guide plate and secondary rebound and the main rebounds controlled respectively by two covers the first servomotor, fixed guide plate, main rebound, secondary rebound and be connected soft board and connect successively, main rebound and secondary rebound are connected through the hinge.
Preferably, described reason bottle system comprises the push pedal of reason bottle, reason bottle rack bar, gear, gear connecting axle, reason bottle gripper shoe, reason bottle reductor, the second servomotor and reason bottle line slideway, the second servo electrical connection reason bottle reductor, reason bottle reductor connects gear by the gear connecting axle, the gear connecting axle is located on the reason bottle gripper shoe rotationally, gear is meshed with reason bottle rack bar, the fixing reasonable bottle of the front end push pedal of reason bottle rack bar, the slide block on managing the bottle rack bar and being located at reason bottle line slideway is connected.
Preferably, described flexible Multi section bar system comprises the discharging arm-tie, the upset assembly, flexible link, driving wheel, track pad, base, the bottle outlet reductor, the 3rd servomotor, the track gripper shoe, bottle outlet gear and bottle outlet rack bar, the 3rd servomotor connects the bottle outlet reductor, the bottle outlet reductor connects driving wheel, driving wheel connects flexible link, alignment pin on the flexible link embeds in the track groove of track pad, flexible link connects the upset assembly, upset assembly inboard is provided with the discharging arm-tie, be provided with the bottle outlet gear in the upset assembly, the bottle outlet gear is meshed with the bottle outlet rack bar, and the bottle outlet gear connects the discharging arm-tie by connecting rod.
concrete operations flow process of the present invention is: the freeze dryer wicket opens →, the cillin bottle automatic whole-column that (collapsible transit bridge system) and freeze dryer flaggy dock → partly jump a queue →, (reason bottle system) by its automatically push the freeze dryer flaggy →, (collapsible transit bridge system) folding exit freeze dryer → shut freeze dryer wicket → medicine freeze-drying → cillin bottle total head plug → freeze dryer wicket to open →, (collapsible transit bridge system) dock with the freeze dryer flaggy →, (flexible Multi section bar system) enters freeze dryer flaggy bottom from the freeze dryer wicket cillin bottle pulled out to freeze dryer → roll lid.
Compare with existing discharging system, native system has the following advantages:
1) whole system flexible structure, compactness, floor space is little, has saved greatly the desinfection chamber space.
2) whole system is totally independent of outside the freeze dryer, installs simply, and debugging is convenient, has saved greatly manufacturing cost.
3) whole system is positioned over automatic operating in the desinfection chamber fully, has guaranteed that medicine is not subjected to outside contamination.
Description of drawings
Fig. 1 is the view before collapsible transit bridge system docks with freeze dryer.
Fig. 2 is that the reason bottle system advances ampuliform attitude schematic diagram.
Fig. 3 is flexible Multi section bar system bottle outlet view.
Wherein: 1 collapsible transit bridge system, 2 reason bottle systems, 3 flexible Multi section bar systems, 4 freeze dryers, 5 fixed base plates, 6 bottle feeding mesh-belts, 7 reason bottle guipures, 8 bottle outlet guipures, 101 docking soft boards, 102 secondary rebounds, 103 main rebounds, 104 hinges, 105 first servomotors, 106 fixed guide plates, 201 reason bottle push pedals, 202 reason bottle rack bars, 203 reason bottle gears, 204 gear connecting axles, 205 reason bottle gripper shoes, 206 reason bottle reductors, 207 second servomotors, 208 reason bottle line slideways, 301 discharging arm-ties, 302 upset assemblies, 303 flexible links, 304 driving wheels, 305 track pads, 306 bases, 307 bottle outlet reductors, 308 the 3rd servomotors, 309 track gripper shoes, 310 bottle outlet gears, 311 bottle outlet rack bars.
The specific embodiment
For the present invention is become apparent, hereby with preferred embodiment, and cooperate accompanying drawing to be described in detail below.
Embodiment
A kind of automatic feeding and discharging device of freeze dryer is comprised of collapsible transit bridge system 1, reason bottle system 2, flexible Multi section bar system 3, fixed base plate 5, bottle feeding mesh-belt 6, a reason bottle guipure 7, bottle outlet guipure 8 and servo-control system.Wherein collapsible transit bridge system 1, reason bottle system 2, bottle feeding mesh-belt 6, reason bottle guipure 7 and bottle outlet guipure 8 are located on the fixed base plate 5, bottle feeding mesh-belt 6, reason bottle guipure 7 and bottle outlet guipure 8 set gradually, the front side of reason bottle guipure 7 is provided with collapsible transit bridge system 1, and the rear side of reason bottle guipure 7 is provided with reason bottle system 2 and flexible Multi section bar system 3.Collapsible transit bridge system 1 main the realization and freeze dryer flaggy automatic butt; Reason bottle system 2 main realizations carry the cillin bottle on the famous dictum bottle guipure 7 steadily to push the freeze dryer flaggy charging guipure 6; Flexibility Multi section bar system 3 moves the freeze-drying cillin bottle on the reason bottle guipure 7 to enter Cover-rolling machine by bottle outlet guipure 8 from the freeze dryer flaggy.
Described collapsible transit bridge system 1 comprises two covers the first servomotor 105, docking soft board 101, hinge 104, fixed guide plate 106 and secondary rebound 102 and the main rebounds 103 controlled respectively by two covers the first servomotor 105, fixed guide plate 106, main rebound 103, secondary rebound 102 and be connected soft board 101 and connect successively, main rebound 103 be connected rebound 102 and connect by hinge 104.Described reason bottle system 2 comprises the push pedal 201 of reason bottle, reason bottle rack bar 202, gear 203, gear connecting axle 204, reason bottle gripper shoe 205, reason bottle reductor 206, the second servomotor 207 and reason bottle line slideway 208, the second servomotor 207 connects reason bottle reductor 206, reason bottle reductor 206 connects gear 203 by gear connecting axle 204, gear connecting axle 204 is located on the reason bottle gripper shoe 205 rotationally, gear 203 is meshed with reason bottle rack bar 202, the fixing reasonable bottle of the front end push pedal 201 of reason bottle rack bar 202, the slide block on managing bottle rack bar 202 and being located at reason bottle line slideway 208 is connected.Described flexible Multi section bar system 3 comprises discharging arm-tie 301, upset assembly 302, flexible link 303, driving wheel 304, track pad 305, base 306, bottle outlet reductor 307, the 3rd servomotor 308, track gripper shoe 309, bottle outlet gear 310 and bottle outlet rack bar 311, the 3rd servomotor 308 connects bottle outlet reductor 307, bottle outlet reductor 307 connects driving wheel 304, driving wheel 304 connects flexible link 303, alignment pin on the flexible link 303 embeds in the track groove of track pad 305, flexible link 303 connects upset assembly 302, upset assembly 302 inboards are provided with discharging arm-tie 301, be provided with bottle outlet gear 310 in the upset assembly 302, bottle outlet gear 310 is meshed with bottle outlet rack bar 311, and bottle outlet gear 310 connects discharging arm-tie 301 by connecting rod.Bottle feeding mesh-belt 6, reason bottle guipure 7 are consistent with bottle outlet guipure 8 upper level, all are in the contour input and output material height of freeze-drying system.Fixed guide plate 106 is fixed in reason bottle guipure 7 sides and keeps sustained height with reason bottle guipure 7 upper surfaces.Reason bottle line slideway 208 is installed on track gripper shoe 309 sides, is convenient to the unified height of adjusting the push pedal 201 of reason bottle, discharging arm-tie 301.The first servomotor 105, the second servomotor 207 and the 3rd servomotor 308 connect servo-control system.
Concrete course of action is as follows:
As shown in Figure 1, each system all is in original state, and automatic feed/discharge system and freeze dryer are separated from fully.At first the freeze dryer wicket is opened, and the freeze dryer flaggy stops after moving to contour feed entrance point.This moment, the freeze dryer control system was sent the docking signal, and two covers the first servomotor 105 that is positioned at afterwards collapsible transit bridge system both sides starts simultaneously, controls respectively the main rebound 103 that links together by hinge 104,102 rotations of secondary rebound.Under the accurate control of servo-control system, main rebound 103, secondary rebound 102 mutually motion until its be in freeze dryer flaggy same level on, realize docking with the steady of freeze dryer flaggy.
As shown in Figure 2, after collapsible transit bridge system 1 docked with the freeze dryer flaggy and finishes, reason bottle system 2 began the reason bottle.Under the accurate control of servo-drive system, the push pedal 201 of reason bottle enters reason bottle position.Cillin bottle is through on the bottle feeding mesh-belt 6 transmission famous dictum bottle guipures 7, and proper alignment is in reason bottle push pedal 201 fronts.When bottle reached the quantity of delegation, reason bottle guipure 7 was out of service, and the push pedal 201 of reason bottle will slowly promote bottle and also return rapidly reason bottle position to the freeze dryer flaggy, the moving row of reason bottle guipure 7 continuation.So repeatedly, until bottle is filled a flaggy.Collapsible transit bridge system 1 was separated from the freeze dryer flaggy and was retracted to Fig. 1 state from the wicket the inside fully this moment, and wicket is closed, and cillin bottle begins freeze-drying.
As shown in Figure 3, the cillin bottle freeze-drying finishes, and the preparation discharging is docked again in collapsible transit bridge system 1 with the freeze dryer flaggy.The 3rd servomotor 308 drives bottle outlet reductor 307 and drives driving wheel 304 rotations that are installed on bottle outlet reductor 307 output shafts.Driving wheel 304 is similar to sprocket wheel and chain with the structure of flexible link 303, because the alignment pin of installing on the flexible link 303 embeds in the track groove of track pad 305, so that flexible link 303 is fixed between two track pads 305 left and right directions is stiff, can only move along the track groove fore-and-aft direction between two track pads 305, so under the rotarily driving of driving wheel 304, flexible link 303 travels forward.First joint flexible link front end connects upset assembly 302, and discharging arm-tie 301 is installed in upset assembly 302 sides.Flexible link 303 travels forward, and promotes upset assembly 302 and moves forward to the flaggy end.Upset assembly 302 inside comprise bottle outlet gear 310, bottle outlet rack bar 311, when bottle outlet rack bar 311 is run into the freeze dryer rear wall and backward motion drive bottle outlet gear 310 rotations, drive 301 rotations of discharging arm-tie to drawing the bottle height degree by connecting rod again.Servomotor 308 counter-rotating this moment the 3rd drives whole system and moves backward, and discharging arm-tie 301 is pulled out flaggy famous dictum bottle guipure 7 with cillin bottle and transferred to Cover-rolling machine by bottle outlet guipure 8, finishes whole discharging process.
Claims (5)
1. the automatic feeding and discharging device of a freeze dryer, it is characterized in that, comprise collapsible transit bridge system (1), reason bottle system (2), flexible Multi section bar system (3), fixed base plate (5), bottle feeding mesh-belt (6), reason bottle guipure (7) and bottle outlet guipure (8), collapsible transit bridge system (1), reason bottle system (2), bottle feeding mesh-belt (6), reason bottle guipure (7) and bottle outlet guipure (8) are located on the fixed base plate (5), bottle feeding mesh-belt (6), reason bottle guipure (7) and bottle outlet guipure (8) set gradually, the front side of reason bottle guipure (7) is provided with collapsible transit bridge system (1), and the rear side of reason bottle guipure (7) is provided with reason bottle system (2) and flexible Multi section bar system (3).
2. the automatic feeding and discharging device of freeze dryer as claimed in claim 1 is characterized in that, described collapsible transit bridge system (1), reason bottle system (2) and be connected Multi section bar system (3) and all connect servo-control system.
3. the automatic feeding and discharging device of freeze dryer as claimed in claim 1, it is characterized in that, described collapsible transit bridge system (1) comprises two cover the first servomotors (105), docking soft board (101), hinge (104), fixed guide plate (106) and secondary rebound (102) and the main rebound (103) controlled respectively by two cover the first servomotors (105), fixed guide plate (106), main rebound (103), secondary rebound (102) and be connected soft board (101) and connect successively, main rebound (103) be connected rebound (102) and pass through hinge (104) connection.
4. the automatic feeding and discharging device of freeze dryer as claimed in claim 1, it is characterized in that, described reason bottle system (2) comprises the push pedal (201) of reason bottle, reason bottle rack bar (202), gear (203), gear connecting axle (204), reason bottle gripper shoe (205), reason bottle reductor (206), the second servomotor (207) and reason bottle line slideway (208), the second servomotor (207) connects reason bottle reductor (206), reason bottle reductor (206) connects gear (203) by gear connecting axle (204), gear connecting axle (204) is located on the reason bottle gripper shoe (205) rotationally, gear (203) is meshed with reason bottle rack bar (202), the push pedal (201) of the fixing reasonable bottle of the front end of reason bottle rack bar (202), the slide block on managing bottle rack bar (202) and being located at reason bottle line slideway (208) is connected.
5. the automatic feeding and discharging device of freeze dryer as claimed in claim 1, it is characterized in that, described flexible Multi section bar system (3) comprises discharging arm-tie (301), upset assembly (302), flexible link (303), driving wheel (304), track pad (305), base (306), bottle outlet reductor (307), the 3rd servomotor (308), track gripper shoe (309), bottle outlet gear (310) and bottle outlet rack bar (311), the 3rd servomotor (308) connects bottle outlet reductor (307), bottle outlet reductor (307) connects driving wheel (304), driving wheel (304) connects flexible link (303), alignment pin on the flexible link (303) embeds in the track groove of track pad (305), flexible link (303) connects upset assembly (302), upset assembly (302) inboard is provided with discharging arm-tie (301), be provided with bottle outlet gear (310) in the upset assembly (302), bottle outlet gear (310) is meshed with bottle outlet rack bar (311), and bottle outlet gear (310) connects discharging arm-tie (301) by connecting rod.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310014522.2A CN103033032B (en) | 2013-01-15 | 2013-01-15 | Automatic feeding and discharging device for freeze dryer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310014522.2A CN103033032B (en) | 2013-01-15 | 2013-01-15 | Automatic feeding and discharging device for freeze dryer |
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| CN103033032A true CN103033032A (en) | 2013-04-10 |
| CN103033032B CN103033032B (en) | 2015-02-18 |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104176690A (en) * | 2014-07-25 | 2014-12-03 | 楚天科技股份有限公司 | An online freeze-drying system based on multiple freeze dryers and a production line for a freeze drying agent |
| CN104236295A (en) * | 2014-07-08 | 2014-12-24 | 上海千山远东制药机械有限公司 | Full-automatic high-speed disorderly numeration feeding-discharging system of freeze dryer |
| CN105480641A (en) * | 2015-12-31 | 2016-04-13 | 上海东富龙科技股份有限公司 | Full-automatic feeding and discharging mechanism for freeze-drying tablet production equipment |
| CN105800302A (en) * | 2014-12-27 | 2016-07-27 | 楚天科技股份有限公司 | A freeze dryer feeding method |
| CN109928194A (en) * | 2017-12-18 | 2019-06-25 | 楚天科技股份有限公司 | A kind of disk discharging machine bottle discharging device and bottle outlet method |
| CN111589853A (en) * | 2020-04-01 | 2020-08-28 | 安徽金联地矿科技有限公司 | Soil remediation device and using method thereof |
| CN112758663A (en) * | 2021-01-19 | 2021-05-07 | 上海东富龙科技股份有限公司 | Automatic feeding and discharging device for freeze dryer |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104236295A (en) * | 2014-07-08 | 2014-12-24 | 上海千山远东制药机械有限公司 | Full-automatic high-speed disorderly numeration feeding-discharging system of freeze dryer |
| CN104176690A (en) * | 2014-07-25 | 2014-12-03 | 楚天科技股份有限公司 | An online freeze-drying system based on multiple freeze dryers and a production line for a freeze drying agent |
| CN105800302A (en) * | 2014-12-27 | 2016-07-27 | 楚天科技股份有限公司 | A freeze dryer feeding method |
| CN105480641A (en) * | 2015-12-31 | 2016-04-13 | 上海东富龙科技股份有限公司 | Full-automatic feeding and discharging mechanism for freeze-drying tablet production equipment |
| CN109928194A (en) * | 2017-12-18 | 2019-06-25 | 楚天科技股份有限公司 | A kind of disk discharging machine bottle discharging device and bottle outlet method |
| CN111589853A (en) * | 2020-04-01 | 2020-08-28 | 安徽金联地矿科技有限公司 | Soil remediation device and using method thereof |
| CN112758663A (en) * | 2021-01-19 | 2021-05-07 | 上海东富龙科技股份有限公司 | Automatic feeding and discharging device for freeze dryer |
| CN112758663B (en) * | 2021-01-19 | 2023-08-25 | 东富龙科技集团股份有限公司 | Automatic feeding and discharging device for freeze dryer |
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| CN103033032B (en) | 2015-02-18 |
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