A kind of cillin bottle preparation frame automatic feeding and discharging device of freeze dryer
Technical field
The utility model is a kind of cillin bottle preparation frame automatic feeding and discharging device of freeze dryer, relates in particular to a kind of device that freeze dryer frame under germ-free condition automatically passes in and out the cillin bottle preparation that is used for.
Background technology
Vacuum freeze drier is commonly called as freeze dryer; Be a kind of medicine that is widely used in, the drying equipment of food service industry, its purposes is to let material freeze at low temperatures; Moisture content is wherein distilled under vacuum state, and the moisture content of collecting condensation with the method for condensation is to reach the purpose of material drying and dehydrating.
At present, along with China medicine, food service industry further to international joint, freeze dryer is also increasingly high in the instructions for use of aspects such as vaccine, blood product, bio-pharmaceuticals, health products.
Because relate to medicine, food service industry.So in the manufacture process of above these goods of mentioning, each of manufacturer is made the GMP standard that link all must meet national regulation, in manufacture process, definitely can not there be the situation of polluting goods to take place.For this reason, forefathers have carried out big quantity research to this.The result who draws is: in the sterile production process, have the pollution to goods, and maximum pollution sources are people that goods are operated!
Traditional fill process to freeze dryer is: open freeze-drying chamber door, charging, close the freeze-drying chamber door.The all necessary manually-operated of each step of this process certainly will produce goods and pollute, and serious meeting causes scrapping of entire block.
The utility model content
The purpose of the utility model is to overcome above-mentioned defective, design a kind of fully automatically with need not manual intervention, accurately feeding, discharging, and fully fall a kind of freeze dryer cillin bottle preparation automatic loading and unloading materials device of bottle.Its technology be achieved in that comprise feed conveyor belt, freeze dryer charging wicket, charging line slideway, charging push rod, vacuum cup, bridge joint platform, discharging line slideway, push away a bottle bar, take off the frame platform, take off the frame cylinder, discharging conveyer belt, frame, servomotor, the structure of band and scraper plate synchronously; It is characterized in that: whole device is fixed on the freeze dryer front through frame; Feed conveyor belt is fixed with two charging line slideways over against the outside of charging wicket; The charging push rod is equipped with in charging line slideway front portion; Vacuum cup is equipped with in the inside of charging push rod, and the discharging line slideway is equipped with in the left side of bridge joint platform, and discharging line slideway front portion is equipped with and is pushed away a bottle bar; The right side of bridge joint platform is equipped with and is taken off the frame platform, takes off frame platform dead ahead the discharging conveyer belt is housed; Described take off to be equipped with under the frame platform take off the frame cylinder, take off the frame platform and be provided with scraper plate, described scraper plate two ends are fixedly connected with synchronous band; Band and drive, servomotor are formed carrier chain synchronously; A frame that can stir up and down is equipped with in the front portion of described frame, and crisperding is equipped with at the rear portion, and the back that can stir has a groove; Be provided with the bridge joint platform between described charging wicket and the feed conveyor belt, 20-40 vacuum cup is equipped with in the inside of described charging push rod.To implement this technological advantage and effect be: realized the cillin bottle preparation to the automated handling material of freeze dryer, increase work efficiency greatly, handling safety, do not fall bottle; In the whole process, there are not operating personnel to relate to operation.Goods can not polluted by operating personnel, have guaranteed that effectively the qualification rate of product reaches 100%, and product meets the requirement of GMP, help ensureing that people's is healthy.
Description of drawings
Fig. 1 is the feed state perspective view of the utility model,
Fig. 2 is the discharging state perspective view of the utility model,
Fig. 3 is the frame perspective view of the utility model,
Fig. 4 is the frame state that the colludes perspective view of the utility model;
Wherein, 1-feed conveyor belt, 2-freeze dryer charging wicket, 3-bottle placer, 4-charging line slideway, 5-charging push rod, 6-vacuum cup, 7-bridge joint platform, 8-discharging line slideway, 9-push away a bottle bar, 10-and take off frame platform, 11-and take off that frame cylinder, 12-discharging conveyer belt, 13-frame, 14-frame, 15-crisperding, 16-groove, 17-servomotor, 18-are with synchronously, the 19-scraper plate.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is further described:
See accompanying drawing 1,2,3,4, whole device is fixed on the freeze dryer front through frame.Feed conveyor belt 1 is installed on the dead ahead of the charging wicket 2 of freeze dryer, and the feed end of feed conveyor belt 1 connects the discharging opening of bottle placer 3, and feed conveyor belt 1 is equipped with two charging line slideways 4 over against the outside of freeze dryer charging wicket 2; Charging push rod 5 is equipped with in charging line slideway 4 front portions, and 30 vacuum cups 6 are equipped with in the inside of charging push rod 5, between charging wicket 2 and the feed conveyor belt 1 bridge joint platform 7 is housed; Discharging line slideway 8 is equipped with in the left side of bridge joint platform 7; Discharging line slideway 8 front portions also are equipped with and are pushed away bottle bar 9, and the right side of bridge joint platform 7 is equipped with and is taken off frame platform 10, take off the frame platform and are equipped with for 10 times and take off frame cylinder 11; Take off frame platform 10 and be provided with scraper plate 19; Scraper plate 19 two ends be with 18 to be fixedly connected synchronously, be with 18 to form carrier chains synchronously with drive, servomotor 17, take off frame platform 10 dead aheads discharging conveyer belt 12 be housed; A frame that can stir up and down 14 is equipped with in the front portion of frame 13, and crisperding 15 is equipped with at the rear portion, and 14 back that can stir have a groove 16.
See accompanying drawing 1,2,3,4, at first start automaton, complete machine is by the program running of setting.The freeze dryer fill process, at first manual work is put into the bottleneck that of bottle placer 3 with frame 13, and manually frame 14 is dug.Because of there is boss at the rear portion, loose one's grip that it can not turned down voluntarily and hinders bottle placer 3 to advance bottle when surpassing 180 ° so dig when frame 14.Can send into endlessly in the frame 13 by its feed conveyor belt 1 by the false add plug cillin bottle on the bottle placer 3.Frame 14 is turned down in manual work after advancing full cillin bottle in the frame 13; And will put in order the frame cillin bottle and move right to feed conveyor belt 1; At this moment can the bottleneck that goes out that another frame 13 is put into bottle placer 3 be connected with first frame through crisperding 15, fill cillin bottle once more after manual work move on the feed conveyor belt 1.Pile the reinforced button that just can click the control system behind two frames of cillin bottle when the front end of feed conveyor belt 1, start the auto feed program, reinforced to cillin bottle respectively.Feed conveyor belt running, the frame 13 that two frames are filled it up with cillin bottle stop after delivering to the dead ahead of freeze dryer charging wicket 2, and its location is controlled by the photoelectric sensor that is installed on the conveyer belt.Then freeze dryer charging wicket 2 is upwards opened; Bridge joint platform 7 is stretched out the flaggy butt joint that gets in freeze drying box and the case by the conveyer belt below; Charging line slideway 4 began action after butt joint finished; Driving charging push rod 5 pushes ahead; The two frame preparations that are parked in the dead ahead are pushed on the freeze dryer bridge joint platform 7, and charging line slideway 4 counteragents are regained charging push rod 5 then; The back feed conveyor belt 1 that puts in place turns round once more the ready two frame cillin bottle preparations of front end is delivered to freeze dryer wicket dead ahead, and the frame 13 anterior grooves of at this moment being sent here by feed conveyor belt 1 for the second time 16 once have been pushed in the crisperding 15 at frame 13 rear portions on the freeze dryer bridge joint platform 7 before just in time side direction slips into.Frame 13 front and back of so just front and back being transported for twice have connect; Charging line slideway 4 by PLC control drives the propelling that charging push rod 5 comes once big stroke then, all is accumulated in freeze dryer charging wicket 2 preceding frames 13 all push above the flaggy of freeze dryer, and bridge joint platform 7 is regained; Freeze dryer exchange flaggy; The flaggy exchange finishes back bridge joint platform 7 docks once more, and whole system repeats above-mentioned action then, goes round and begins again until the reinforced work of accomplishing whole freeze dryer.
See accompanying drawing 1,2,3,4, to freeze dryer discharging process, after the freeze-drying EP (end of program); Freeze dryer charging wicket 2 is opened automatically, and bridge joint platform 7 stretches out and the flaggy butt joint, 4 actions of charging line slideway; Promote charging push rod 5 and get into freeze drying box, when the front end of charging push rod 5 touched the edge of frame 13, the vacuum cup 6 that is installed in above the charging line slideway 4 started; Hold the edge of frame 13, charging line slideway 4 antiports at this moment, charging push rod 5 is return; Because vacuum cup 6 has held the crisperding 15 that the groove 16 of edge and first row's frame 13 of frame 13 has caught on back row's frame 13 again, will pull out all frames that cillin bottle is housed 13 so charging push rod 5 one moves back, after frame 13 that outside one row is equipped with cillin bottle is kept off on the bridge joint platform 7 fully; Feeding line slideway 4 stops, and vacuum cup 6 lost efficacy, and charging push rod 5 is return original position.At this moment discharging line slideway 8 begins action; All be pushed into and take off on the frame platform 10 resting on frame 13 on the bridge joint platform 7; Because front and back two row's frames are connected with groove 16 through crisperding 15; Take off on the frame platform 10 so front-seat frame 13 can be pushed to, then arrange frame 13 and also stay on the inner flaggy of freeze dryer.Taking off frame platform 10 bottoms is equipped with and takes off frame cylinder 11 and rise; Take off frame platform 10 and be against the cillin bottle bottom surface; Take off frame cylinder 11 after taking off on the frame platform 10 and descend when frame 13 is pushed to; Make whole frame platform 10 central authorities of taking off drop to one deck, the cillin bottle preparation in the frame 13 just drops to down one deck with taking off frame platform 10 like this, and frame 13 has been stayed and taken off on the frame platform 10.This moment, operating personnel just can take frame 13 away by hand, at this moment, and servomotor 17 entrys into service; Drive and be with 18 synchronously; With the scraper plate 19 that connects on 18, just to the direction motion of discharging conveyer belt 12, the cillin bottle that will drop to following one deck is delivered on the discharging conveyer belt 12 synchronously; At this moment discharging conveyer belt 12 entrys into service, the cillin bottle that will take off frame are delivered to Cover-rolling machine and are rolled and cover operation.The charging push rod 5 of returning original position gets into freeze drying box once more, holds second row with vacuum cup 6 and stays the inner frame 13 of freeze drying box, repeats above-mentioned step, finishes until whole freeze-drying discharge process.