CN102989708A - Cleaning machine for axle housing of passenger car driving axle - Google Patents
Cleaning machine for axle housing of passenger car driving axle Download PDFInfo
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- CN102989708A CN102989708A CN2012105778960A CN201210577896A CN102989708A CN 102989708 A CN102989708 A CN 102989708A CN 2012105778960 A CN2012105778960 A CN 2012105778960A CN 201210577896 A CN201210577896 A CN 201210577896A CN 102989708 A CN102989708 A CN 102989708A
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Abstract
The invention relates to a cleaning machine for an axle housing of a passenger car driving axle. The cleaning machine comprises a machine frame, a spraying and blow-drying chamber, a conveying system, a spraying device and a blow-drying device. The spraying and blow-drying chamber is arranged on the machine frame, and the conveying system is arranged in the length direction of the machine frame. The conveying system comprises a lifting device, a moving device, a conveying belt and a positioning block. The axle housing is arranged on the positioning block, the positioning block is fixed on two sides of the conveying belt, the lifting device lifts the axle housing, the moving device moves the conveying belt in reciprocating mode after the axle housing is lifted, and the spraying device cleans the axle housing. A bottom spraying pipe is further arranged on the machine frame and cleans the bottom surface of the axle housing, and the blow-drying device blows dry the cleaned axle housing. The cleaning machine is an automatic cleaning system, can achieve automatic conveying, cleaning and blow-drying of the axle housing, automatic cleaning liquid heating and cyclic use of the cleaning liquid through cyclic filtering, accordingly reduces labor intensity and production cost, simultaneously cleans all portions of the axle housing, avoids a cleaning dead zone, and improves total cleanliness of the axle housing.
Description
Technical field:
The present invention relates to passenger vehicle drive axle package technique field, be specifically related to the passenger vehicle Drive axle housing cleaning machine that uses before a kind of passenger vehicle Drive axle housing assembling.
Background technology:
The passenger vehicle drive axle is positioned at the end of vehicle power train system, and its basic training is with at first being to increase to turn round, reduction of speed, the direction of transfer of change torque; Secondly, drive axle also will bear the vertical force that acts between road surface or the vehicle body, longitudinal force and cross force, and braking moment and the moment of reaction etc., the passenger vehicle drive axle is generally by main reducing gear, differential mechanism, wheel drive and axle housing form, and the main function of axle housing is the supporting car mass, and bear road surface counter-force and the countertorque that wheel transmits, and pass to vehicle body through suspension, it is again main reducing gear simultaneously, differential mechanism, the assembly of semiaxis and wheel limit assembly, if the cleannes of axle housing are bad, to have particle and enter the engagement position of bearing and gear, cause descend the service life of bearing and gear, even can cause passenger vehicle drive axle noise to increase, thereby affect the comfortableness of passenger vehicle.
At present, the cleaning way of traditional Drive axle housing is artificial ablution, before the axle housing assembling, allow the workman with clean diluent axle housing inside, axle housing and main reducing gear faying face, spindle nose being cleaned, then by refueling screw, residual spot is bled off, and use clean rag with each surperficial wiped clean, this mode efficient is low, and labour intensity is high, and clean diluent can not be reused, cause production cost too high, because the restriction of axle housing structure can't be cleaned the central siphon interior zone, cause the total cleannes of axle housing not reach requirement simultaneously.
Summary of the invention:
In sum, in order to overcome the deficiency of prior art problem, the invention provides a kind of passenger vehicle Drive axle housing cleaning machine, it is design one cover automatic cleaning system, can realize the axle housing automatic transport, clean, dry up, cleaning liquid Automatic-heating and can recycle by circulating filtration, thereby reduced labour intensity and production cost, each position of axle housing can both be cleaned, avoid the cleaning blind area, improved the total cleannes of axle housing.
For solving the problems of the technologies described above, the technical solution used in the present invention is:
A kind of passenger vehicle Drive axle housing cleaning machine, wherein: comprise frame, spray dries up the chamber, induction system, spray equipment and blow-dry device, be provided with spray on the frame and dry up the chamber, induction system is along the length direction setting of frame, induction system comprises uplifting device, mobile device, conveyer belt and locating piece, axle housing is arranged on the locating piece, locating piece is fixed on the conveyer belt both sides, uplifting device lifts axle housing, mobile device moves back and forth conveyer belt after axle housing is lifted, the frame both sides dry up anterior corresponding position, chamber with spray one cover spray equipment respectively is set, and spray equipment cleans axle housing, be provided with end jet pipe on the frame, end jet pipe cleans the bottom surface of axle housing, and the frame both sides dry up position corresponding to rear portion, chamber with spray one cover blow-dry device respectively is set, and blow-dry device dries up the axle housing after cleaning.
Technical scheme of the present invention can also be achieved in that described uplifting device comprise lift piece, lift connecting rod, rotating shaft, axle bed, small rod, fork, motor connection lever and lift motor, the output shaft that lifts motor connects an end of motor connection lever, one end of the other end of motor connection lever and fork is hinged, one end of the other end of fork and small rod is hinged, the other end and the rotating shaft of small rod are fixed, rotating shaft is arranged in the axle bed, lifting an end and the rotating shaft of connecting rod fixes, the other end that lifts connecting rod with lift piece and be connected, lift piece and arrange along the length direction of frame.
Technical scheme of the present invention can also be achieved in that described mobile device comprises mobile motor
,Mobile win in succession, mobile roller bearing and mobile link, described mobile motor is clockwise and anticlockwise motor, the output shaft of mobile motor is connected with a mobile end of winning in succession, the mobile other end of winning in succession is provided with mobile roller bearing, the upper end of mobile link is connected with conveyer belt, be provided with two relative V-type grooves in the mobile link, the V-type groove blocks mobile roller bearing.
Technical scheme of the present invention can also be achieved in that described spray equipment comprises the spray motor, the spray leading screw, spraying rack, the cleaning agent case, solution feed pump, upper shower and lower shower, upper shower and lower shower are separately positioned on the up and down two ends of spraying rack, the spraying rack middle part is connected with the spray threads of lead screw, spraying rack moves along the spray leading screw, spray motor-driven spray leading screw rotates, upper shower and lower shower are communicated with the cleaning agent case by solution feed pump, be provided with heating tube in the cleaning agent case, the front end of upper shower and lower shower is provided with washer jet.
Technical scheme of the present invention can also be achieved in that described blow-dry device comprise dry up motor, dry up leading screw, dry up frame, blowing up main and blowing down main, blowing up main and blowing down main are separately positioned on the up and down two ends that dry up frame, dry up frame middle part and dry up threads of lead screw and be connected, drying up frame moves along drying up leading screw, dry up motor-driven and dry up the leading screw rotation, blowing up main and blowing down main are communicated with source of the gas, and the front end of blowing up main and blowing down main is provided with and dries up nozzle.
Technical scheme of the present invention can also be achieved in that described spray dries up and be provided with air exhauster, recovery tank and cooler bin on the chamber, the air inlet of air exhauster is arranged on spray and dries up indoor, the venthole of air exhauster is communicated with the air inlet of cooler bin, cooler bin sets out gas port and delivery port, the delivery port of cooler bin connects recovery tank, and the gas outlet of cooler bin is communicated with atmosphere.
Technical scheme of the present invention can also be achieved in that drying up region division corresponding to chamber with spray under the described frame has liquid-return box, liquid-return box is communicated with Rose Box, Rose Box passes through back liquid pump and is communicated with the cleaning agent case, sets gradually from top to bottom coarse strainer, middle filter screen and smart filter screen in the Rose Box.
Technical scheme of the present invention can also be achieved in that the rear and front end that described spray dries up the chamber is provided with overhead door and lowering or hoisting gear, and lowering or hoisting gear drives overhead door and moves up and down.
Technical scheme of the present invention can also be achieved in that jet pipe of the described end is communicated with the cleaning agent case by solution feed pump, and jet pipe middle part in the end is provided with the cavity washer jet.
Technical scheme of the present invention can also be achieved in that described washer jet and to dry up nozzle arrangements identical, is rotatable nozzle.
Beneficial effect of the present invention is:
1, the present invention is design one cover automatic cleaning system, can realize the axle housing automatic transport, clean, dry up, cleaning liquid Automatic-heating and can recycle by circulating filtration, thereby labour intensity and production cost have been reduced, each position of axle housing can both be cleaned, avoid the cleaning blind area, improved the total cleannes of axle housing.
2, induction system of the present invention comprises uplifting device and mobile device, during use, lift axle housing is lifted, mobile device moves a station backward with conveyer belt, then uplifting device is placed on axle housing on the locating piece of conveyer belt again, and mobile device resets conveyer belt more afterwards, thereby realizes axle housing is moved forward the purpose of a station, make axle housing enter down matting one, be skillfully constructed.
3, the present invention arranges liquid-return box, and liquid-return box is communicated with the cleaning agent case by Rose Box, time liquid pump, thereby realizes the recycling of cleaning agent, can effectively reduce production cost, reduces sewage discharge, environmental contamination reduction.
4, blow-dry device of the present invention can be realized axle housing comprehensive dried up, makes axle housing moisture content self volatile dry, blowing up main and blowing down main and dry up nozzle and can be convenient for changing, dismantle, nozzle direction adjustable nozzle.
5, the present invention is simple in structure, and is easy to use, safe and reliable, is applicable to the cleaning of many kinds, axle housing in enormous quantities, effectively improves the axle housing cleaning efficiency, reduces labor strength and saves cost.
Description of drawings:
Fig. 1 is structural representation of the present invention;
Fig. 2 is that schematic diagram is looked on the left side of Fig. 1 of the present invention;
Fig. 3 is the structural representation of uplifting device of the present invention;
Fig. 4 is the structural representation of mobile device of the present invention;
Fig. 5 is the structural representation of spray equipment of the present invention;
Fig. 6 is the structural representation of blow-dry device of the present invention;
Fig. 7 is the structural representation that cleaning agent case of the present invention, solution feed pump reach back liquid pump;
Fig. 8 is the structural representation of the end of the present invention jet pipe;
Fig. 9 is the structural representation of Rose Box of the present invention.
The specific embodiment:
The present invention is described in further detail below in conjunction with accompanying drawing.
Such as Fig. 1,2,3,4,5,7,8, shown in 9, a kind of passenger vehicle Drive axle housing cleaning machine, comprise frame 1, spray dries up chamber 8, induction system, spray equipment 5 and blow-dry device 12, be provided with spray on the frame 1 and dry up chamber 8, induction system is along the length direction setting of frame 1, induction system comprises uplifting device 17, mobile device 19, conveyer belt 2 and locating piece 3, axle housing 23 is arranged on the locating piece 3, locating piece 3 is fixed on conveyer belt 2 both sides, uplifting device 17 lifts axle housing 23, mobile device 19 moves back and forth conveyer belt 2 after axle housing 23 is lifted, frame 1 both sides dry up 8 anterior corresponding positions, chamber with spray one cover spray equipment 5 respectively are set, spray equipment 5 cleans axle housing 23, is provided with end jet pipe 22 on the frame 1, and end jet pipe 22 cleans the bottom surface of axle housing 23, end jet pipe 22 is communicated with cleaning agent case 14 by solution feed pump 40, and jet pipe 22 middle parts in the end are provided with cavity washer jet 42.Frame 1 both sides dry up position corresponding to 8 rear portions, chamber with spray one cover blow-dry device 12 respectively are set, and the axle housing 23 after 12 pairs of cleanings of blow-dry device dries up.Spray dries up and is provided with air exhauster 9, recovery tank 10 and cooler bin 11 on the chamber 8, the air inlet of air exhauster 9 is arranged on spray and dries up in the chamber 8, the venthole of air exhauster 9 is communicated with the air inlet of cooler bin 11, cooler bin 11 sets out gas port and delivery port, the delivery port of cooler bin 11 connects recovery tank 10, and the gas outlet of cooler bin 11 is communicated with atmosphere.The rear and front end that spray dries up chamber 8 is provided with overhead door 6 and lowering or hoisting gear 7, and lowering or hoisting gear 7 drives overhead door 6 and moves up and down.
Described spray equipment 5 comprises spray motor 28, spray leading screw 25, spraying rack 26, cleaning agent case 14, solution feed pump 40, upper shower 24 and lower shower 27, upper shower 24 and lower shower 27 are separately positioned on the up and down two ends of spraying rack 26, spraying rack 26 middle parts are threaded with spray leading screw 25, spraying rack 26 moves along spray leading screw 25, spray motor 28 drives spray leading screw 25 and rotates, upper shower 24 and lower shower 27 are communicated with cleaning agent case 14 by solution feed pump 40, be provided with heating tube 39 in the cleaning agent case 14, the front end of upper shower 24 and lower shower 27 is provided with washer jet 4, washer jet 4 is rotatable nozzle, upper shower 24 front ends can arrange the circular arc water pipe, and a plurality of washer jets 4 are arranged on the circular arc water pipe.
Described blow-dry device 12 comprises and dries up motor 38, dry up leading screw 35, dry up frame 36, blowing up main 34 and blowing down main 37, blowing up main 34 and blowing down main 37 are separately positioned on the up and down two ends that dry up frame 36, dry up frame 36 middle parts and dry up leading screw 35 and be threaded, drying up frame 36 moves along drying up leading screw 35, dry up motor 38 drivings and dry up leading screw 35 rotations, blowing up main 34 and blowing down main 37 are communicated with source of the gas, the front end of blowing up main 34 and blowing down main 37 is provided with and dries up nozzle 13, dry up nozzle 13 and be rotatable nozzle, blowing up main 34 front ends can arrange curved pipe, and a plurality of nozzles 13 that dry up are arranged on the curved pipe.
When needs clean axle housing 23, axle housing 23 is placed on the locating piece 3, locating piece 3 is V-arrangement locating piece 3, start and lift motor 16, mobile motor 18, return liquid pump 41, solution feed pump 40 and air exhauster 9, lift motor 16 actions, drive motor connecting rod 46 rotates, motor connection lever 46 drives fork 29 and swings, fork 29 is that rotating shaft 31 turns an angle by small rod 30, lift connecting rod 32 swings thereby make, lifting connecting rod 32 props up and lifts piece 20, lift piece 20 jack-up axle housings 23, thereby axle housing 23 is lifted, then start the mobile motor 18 of mobile device 19, mobile motor 18 drives the mobile 47 pulling mobile links 50 of winning in succession and moves down, mobile link 50 driving conveying belts 2 are mobile station backward, thereby move a station after making V-arrangement locating piece 3, uplifting device 17 puts down axle housing 23 again afterwards, make axle housing 23 from newly being placed on the V-arrangement locating piece 3, and then starting mobile motor 18, mobile motor 18 reverse rotations drive mobile link 50 and move up, thereby driving conveying belt 2 resets, thereby finishes the purpose that axle housing 23 is moved forward a station.
When axle housing 23 move to the spray dry up chamber 8 after, lowering or hoisting gear 7 drives overhead door 6 and moves downward, thereby spray is dried up 8 front and back, chamber closes, start spray motor 28, spray motor 28 drives the leading screws rotation, and spraying rack 26 moves forward along leading screw, and solution feed pump 40 upward spraying pipes 24 and lower shower 27 are for cleaning agent simultaneously, cleaning agent cleans axle housing 23 from washer jet 4 ejections.To be cleaned complete after, spray motor 28 drives the leading screw counter-rotatings, and spraying rack 26 is resetted.
Then, induction system is fed forward axle housing 23 station again, enters and dries up station, and 12 pairs of axle housings 23 of blow-dry device dry up, and course of action is identical with spray equipment 5 course of action.
Axle housing 23 is being cleaned when drying up, air exhauster 9 extracts spray and dries up steam in the chamber 8, flows to cooler bin 11, and water vapour is condensed into water in cooler bin 11, and the recovery tank 10 that refluxes, and then sends cleaning agent case 14 back to.
Cleaning agent after the cleaning refluxes into liquid-return box 15, then is delivered into Rose Box 21 through advancing cleaning agent case 14 by returning liquid pump 41 backflows after filtering, and is heated pipe 39 heating recyclings in cleaning agent case 14.
When solution feed pump 40 is given spray equipment 5 again for cleaning agent, also give the 22 transport cleaning agent of end jet pipe, bottom surface and the cavity of 22 pairs of axle housings 23 of end jet pipe clean.
Be noted that, above-described embodiment is to the explanation of technical solution of the present invention and unrestricted, other modification that is equal to replacement or makes according to prior art of affiliated technical field those of ordinary skill, as long as do not exceed thinking and the scope of technical solution of the present invention, all should be included within the interest field of the presently claimed invention.
Claims (10)
1. passenger vehicle Drive axle housing cleaning machine, it is characterized in that: comprise frame (1), spray dries up chamber (8), induction system, spray equipment (5) and blow-dry device (12), be provided with spray on the frame (1) and dry up chamber (8), induction system is along the length direction setting of frame (1), induction system comprises uplifting device (17), mobile device (19), conveyer belt (2) and locating piece (3), axle housing (23) is arranged on the locating piece (3), locating piece (3) is fixed on conveyer belt (2) both sides, uplifting device (17) lifts axle housing (23), mobile device (19) moves back and forth conveyer belt (2) after axle housing (23) is lifted, frame (1) both sides dry up anterior corresponding position, chamber (8) with spray one cover spray equipment (5) respectively are set, spray equipment (5) cleans axle housing (23), be provided with end jet pipe (22) on the frame (1), end jet pipe (22) cleans the bottom surface of axle housing (23), frame (1) both sides dry up position corresponding to rear portion, chamber (8) with spray one cover blow-dry device (12) respectively are set, and blow-dry device (12) dries up the axle housing (23) after cleaning.
2. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described uplifting device (17) comprises and lifts piece (20), lift connecting rod (32), rotating shaft (31), axle bed (33), small rod (30), fork (29), motor connection lever (46) and lift motor (16), the output shaft that lifts motor (16) connects an end of motor connection lever (46), one end of the other end of motor connection lever (46) and fork (29) is hinged, one end of the other end of fork (29) and small rod (30) is hinged, the other end of small rod (30) and rotating shaft (31) are fixing, rotating shaft (31) is arranged in the axle bed (33), one end and the rotating shaft (31) of lifting connecting rod (32) are fixing, the other end that lifts connecting rod (32) with lift piece (20) and be connected, lift piece (20) and arrange along the length direction of frame (1).
3. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described mobile device (19) comprises mobile motor (18), mobile win in succession (47), mobile roller bearing (49) and mobile link (50), described mobile motor (18) is clockwise and anticlockwise motor, the output shaft of mobile motor (18) is connected with an end of mobile win in succession (47), the other end of mobile win in succession (47) is provided with mobile roller bearing (49), the upper end of mobile link (50) is connected with conveyer belt (2), be provided with two relative V-type grooves (48) in the mobile link (50), V-type groove (48) blocks mobile roller bearing (49).
4. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described spray equipment (5) comprises spray motor (28), spray leading screw (25), spraying rack (26), cleaning agent case (14), solution feed pump (40), upper shower (24) and lower shower (27), upper shower (24) and lower shower (27) are separately positioned on the up and down two ends of spraying rack (26), spraying rack (26) middle part is threaded with spray leading screw (25), spraying rack (26) is mobile along spray leading screw (25), spray motor (28) drives spray leading screw (25) and rotates, upper shower (24) and lower shower (27) are communicated with cleaning agent case (14) by solution feed pump (40), be provided with heating tube (39) in the cleaning agent case (14), the front end of upper shower (24) and lower shower (27) is provided with washer jet (4).
5. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described blow-dry device (12) comprises and dries up motor (38), dry up leading screw (35), dry up frame (36), blowing up main (34) and blowing down main (37), blowing up main (34) and blowing down main (37) are separately positioned on the up and down two ends that dry up frame (36), dry up frame (36) middle part and dry up leading screw (35) and be threaded, it is mobile along drying up leading screw (35) to dry up frame (36), dry up motor (38) driving and dry up leading screw (35) rotation, blowing up main (34) and blowing down main (37) are communicated with source of the gas, and the front end of blowing up main (34) and blowing down main (37) is provided with and dries up nozzle (13).
6. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: described spray dries up and is provided with air exhauster (9), recovery tank (10) and cooler bin (11) on the chamber (8), the air inlet of air exhauster (9) is arranged on spray and dries up in the chamber (8), the venthole of air exhauster (9) is communicated with the air inlet of cooler bin (11), cooler bin (11) sets out gas port and delivery port, the delivery port of cooler bin (11) connects recovery tank (10), and the gas outlet of cooler bin (11) is communicated with atmosphere.
7. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: drying up region division corresponding to chamber (8) with spray under the described frame (1) has liquid-return box (15), liquid-return box (15) is communicated with Rose Box (21), Rose Box (21) passes through back liquid pump (41) and is communicated with cleaning agent case (14), sets gradually from top to bottom coarse strainer (43), middle filter screen (44) and smart filter screen (45) in the Rose Box (21).
8. passenger vehicle Drive axle housing cleaning machine according to claim 1, it is characterized in that: the rear and front end that described spray dries up chamber (8) is provided with overhead door (6) and lowering or hoisting gear (7), and lowering or hoisting gear (7) drives overhead door (6) and moves up and down.
9. passenger vehicle Drive axle housing cleaning machine according to claim 1 is characterized in that: jet pipe of the described end (22) is communicated with cleaning agent case (14) by solution feed pump (40), is provided with cavity washer jet (42) in the middle part of the end jet pipe (22).
10. according to claim 4 or 5 described passenger vehicle Drive axle housing cleaning machines, it is characterized in that: described washer jet (4) is rotatable nozzle with to dry up nozzle (13) structure identical.
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CN201210577896.0A CN102989708B (en) | 2012-12-27 | 2012-12-27 | Cleaning machine for axle housing of passenger car driving axle |
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CN201210577896.0A CN102989708B (en) | 2012-12-27 | 2012-12-27 | Cleaning machine for axle housing of passenger car driving axle |
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CN102989708B CN102989708B (en) | 2015-01-21 |
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