CN103008274B - Cylinder part cleaning machine - Google Patents

Cylinder part cleaning machine Download PDF

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Publication number
CN103008274B
CN103008274B CN201210502732.1A CN201210502732A CN103008274B CN 103008274 B CN103008274 B CN 103008274B CN 201210502732 A CN201210502732 A CN 201210502732A CN 103008274 B CN103008274 B CN 103008274B
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CN
China
Prior art keywords
water tank
cleaning
power transmission
transmission shaft
pipeline
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CN201210502732.1A
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Chinese (zh)
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CN103008274A (en
Inventor
施建红
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安徽宝辉清洗设备制造有限公司
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Priority to CN201210502732.1A priority Critical patent/CN103008274B/en
Publication of CN103008274A publication Critical patent/CN103008274A/en
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Publication of CN103008274B publication Critical patent/CN103008274B/en

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Abstract

The invention discloses a cylinder part cleaning machine, which comprises a frame and an electric control cabinet, wherein the frame is horizontally provided with a workpiece station, a cleaning chamber and a water treatment system; a water tank is arranged below the cleaning chamber, extends to the water treatment system and comprises a waste water tank and a clear water tank; an electric heating tube is arranged in the clear water tank; the workpiece station is provided with a track which extends to the cleaning chamber to be fixedly connected with the inner wall of the cleaning chamber; and a guide plate is arranged below the track. The cleaning machine further comprises a conveying vehicle assembled on the track, and a cleaning pipeline, a drying pipeline, a lifting probe cleaning device and a driving device which are arranged in the cleaning chamber, wherein the conveying vehicle is provided with a plurality of bearing disks which can rotate 360 degrees; and the cleaning pipeline is divided into two paths, one of which directly leads to the cleaning chamber to clean the outer surface of a cylinder part, and the other of which enters the probe cleaning device through a pipe to clean the inner chamber of the cylinder part. The cylinder part cleaning machine can clean the inner and outer surfaces of a plurality of cylinder parts and is low in labor intensity, high in cleaning efficiency and good in cleaning effect.

Description

Oil cylinder parts washer

Technical field

The present invention relates to a kind of cleaning device, particularly relate to the cleaning device for oil cylinder part.

Background technology

Hydraulic jack is the energy conversion device of mechanical energy hydraulic energy being converted to linear reciprocating motion, substantially be made up of cylinder barrel and cylinder cap, piston and piston rod, sealing device, buffer unit and exhaust apparatus, it uses widely, and the cleannes direct relation of its cylinder body stability in use and the service life of whole product.In prior art, usually manual type is adopted to the cleaning of oil cylinder part, not only labour intensity is large for manual cleaning, inefficiency, and less cleaning position, cleaning performance are poor.Also have in prior art and adopt special equipment to clean oil cylinder parts, by plummer, oil cylinder part is delivered to purge chamber, by the pipeline in purge chamber and nozzle, oil cylinder parts are rinsed, cleaning for inner cavity of component is equally also adopt pipeline and nozzle to rinse, because plummer is just slack after arriving fixed position, therefore this kind of cleaning way can not change the cleaning position of oil cylinder part, thus cleaning and insufficient, in addition, for the part with inner chamber, this kind of cleaning way leaves cleaning dead angle, less cleaning position.

Summary of the invention

The applicant improves for above-mentioned shortcoming of the prior art, provides a kind of oil cylinder parts washer, and it can clean the surfaces externally and internally of multiple oil cylinder part, and labour intensity is low, and cleaning efficiency is high, and cleaning performance is good.

Technical scheme of the present invention is as follows:

Oil cylinder parts washer, comprises frame and electrical control cabinet, and frame is laterally disposed with workpiece station, purge chamber, water treatment system; The below of purge chamber is provided with water tank, water tank extends to water treatment system, water tank comprises foul water tank and filtered water tank, filtered water tank is built with electric heating tube, workpiece station is provided with track, and track extends to purge chamber and affixed with purge chamber's inwall, and the below of track is provided with deflector, deflector stretches out purge chamber, and affixed with the gripper shoe in foul water tank; Also comprise waggon, waggon is actively set on track; Also comprise the detergent line in purge chamber, dry up pipeline, probe cleaning device and drive unit;

The structure of described purge chamber is as follows:

Comprise the dodge gate of casing and casing import department, can move up and down along casing under the control of dodge gate cylinder one above it; The bottom of purge chamber is deflector;

The structure of described waggon is as follows:

Comprise at least two carriers, carrier is connected with power transmission shaft one, is located above carrier by positioning sleeve; Power transmission shaft one other end is connected with sweep by logical lid, bearing block, and bearing one is equipped with in the junction of described logical lid and power transmission shaft one, and bearing two is equipped with in the junction of described bearing block and power transmission shaft one, and logical lid, bearing block and sweep three are affixed; Through on the power transmission shaft one of sweep, sprocket wheel one is housed; A carrier near drive unit is connected with power transmission shaft two, other carriers relatively, and the power transmission shaft two between this carrier and sweep is equipped with sprocket, and sprocket is connected with drive unit; Power transmission shaft two is equipped with sprocket wheel three through one end of sweep; The forward and backward side of sweep is equipped with at least two wheels respectively; The inner side of wheel is with step, and described step and rail side side bumper connect; Sweep is connected with cylinder two by connector;

The structure of described detergent line is as follows:

The pipe blow-through comprised in pump one and purge chamber is formed, and the water inlet of pump one is connected with filtered water tank, and the delivery port of pump one is connected with fine filter; Described pipe blow-through comprises surface clean pipeline and inner cavity cleaning pipeline, and described pipe blow-through is connected by pipeline with fine filter, and described pipe blow-through is provided with multiple nozzle, and surface clean pipeline and outside oil cylinder part are equipped with; Inner cavity cleaning pipeline is connected with probe cleaning device by pipeline;

The structure of described probe cleaning device is as follows:

Comprise at least one guide pillar, on guide pillar, cover has axle sleeve, between guide pillar and axle sleeve, linear bearing is housed; Axle sleeve by buck plate and casing affixed; Guide pillar enters purge chamber through casing, and is connected with spray box, and spray box is connected with at least two probes, probe is equipped with nozzle, guide pillar, spray box and probe connect as one; Buck plate is also connected with cylinder three, the piston rod of cylinder three by connector and spray box affixed;

The structure of described drive unit is as follows:

Comprise reductor, the output shaft of reductor is connected with power transmission shaft three, power transmission shaft three enters purge chamber through casing, connecting plate and rolling bearing units one are equipped with in described break-through place, rolling bearing units two are equipped with in the lower end of power transmission shaft three, and affixed with wall box, sprocket wheel two is equipped with in the termination of power transmission shaft three, and sprocket wheel two engages with sprocket.

Its further technical scheme is:

Described water treatment system comprises magnetic filter frame in foul water tank and oil water separator, and magnetic filter frame is connected with deflector; Also comprise pump two, the water inlet of pump two is connected by pipeline with foul water tank, and the delivery port of pump two is connected by pipeline with filter, and the filter other end is connected with filtered water tank; Sewage draining exit is equipped with in foul water tank side.

The described pipeline that dries up is equipped with in outside oil cylinder part, is made up of the nozzle on steam line, steam line and compressed air pneumatic ball valve.

Described fine filter) with the connecting line of described pipe blow-through on be equipped with and clean pneumatic ball valve and clean unloader.

Described fine filter and filter all adopt bag filter.

Recycling machine is equipped with in the top of described purge chamber.

Technique effect of the present invention:

The present invention, by the setting of workpiece station and waggon, realizes the self-feeding of cleaning; By can 360 ° of settings of carriers rotated, comprehensive cleaning can be carried out to oil cylinder part; By the setting of lifting probe cleaning device, can clean the inner chamber of oil cylinder part, cleaning fully; The setting of multiple carrier on waggon, makes this device can the multiple part of disposable cleaning, improves cleaning efficiency; The setting of water treatment system, makes cleaning fluid can be recycled; Compressed air can be recycled after recycling machine condensation is reclaimed.

Accompanying drawing explanation

Fig. 1 is main TV structure schematic diagram of the present invention.

Fig. 2 is plan structure schematic diagram of the present invention.

Fig. 3 is left TV structure schematic diagram of the present invention.

Fig. 4 is the main TV structure schematic diagram of waggon.

Fig. 5 is the plan structure schematic diagram of waggon.

Fig. 6 is the left TV structure schematic diagram of waggon.

Fig. 7 is the main TV structure schematic diagram of probe cleaning device.

Fig. 8 is the left TV structure schematic diagram of probe cleaning device.

Fig. 9 is the main TV structure schematic diagram of drive unit.

Figure 10 is the left TV structure schematic diagram of drive unit.

Detailed description of the invention

Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.

See Fig. 1, Fig. 2, Fig. 3, the present invention includes frame 1 and electrical control cabinet 13, frame 1 is laterally disposed with workpiece station 2, purge chamber 3, water treatment system 4; The below of purge chamber 3 is provided with water tank 5, water tank 5 extends to water treatment system 4, water tank 5 comprises foul water tank 501 and filtered water tank 502, filtered water tank 502 is built with electric heating tube 15, workpiece station 2 is provided with track 201, and track 201 extends to purge chamber 3 and affixed with purge chamber 3 inwall, and the below of track 201 is provided with deflector 202, deflector 202 stretches out purge chamber 3, and affixed with the gripper shoe 11 in foul water tank 501; Also comprise waggon 6, waggon 6 is actively set on track 201; Also comprise the detergent line 7 in purge chamber 3, dry up pipeline 8, probe cleaning device 9 and drive unit 10; The described pipeline 8 that dries up is equipped with in outside oil cylinder part 12, is made up of the nozzle on steam line, steam line and compressed air pneumatic ball valve 801; Recycling machine 14 is equipped with in the top of described purge chamber 3;

1, the structure of purge chamber 3 illustrates:

See Fig. 1, Fig. 2, purge chamber 3 comprises the dodge gate 302 of casing 301 and casing 301 import department, can move up and down under the control of dodge gate 302 cylinder 1 above it along casing 301; The bottom of purge chamber 3 is inclination deflector 202.

2, the structure of water treatment system 4 illustrates:

See Fig. 1, Fig. 2, Fig. 3, water treatment system 4 comprises magnetic filter frame 401 in foul water tank 501 and oil water separator 402, and magnetic filter frame 401 is connected with deflector 202; Also comprise pump 2 403, the water inlet of pump 2 403 is connected by pipeline with foul water tank 501, and the delivery port of pump 2 403 is connected by pipeline with bag filter 404, and bag filter 404 other end is connected with filtered water tank 502; Sewage draining exit 405 is equipped with in foul water tank 501 side.

3, the structure of waggon 6 illustrates:

See Fig. 4, Fig. 5, Fig. 6, waggon 6 comprises at least two carriers 601, and carrier 601 is connected with power transmission shaft 1, is located above carrier 601 by positioning sleeve 603; Power transmission shaft 1 other end is connected with sweep 604 by logical lid 605, bearing block 606, described logical lid 605 is equipped with bearing 1 with the junction of power transmission shaft 1, described bearing block 606 is equipped with bearing 2 608 with the junction of power transmission shaft 1, and logical lid 605, bearing block 606 are affixed with sweep 604 three; Through on the power transmission shaft 1 of sweep 604, sprocket wheel 1 is housed; A carrier 601 near drive unit 10 is connected with power transmission shaft 2 610, other carriers 601 relatively, and the power transmission shaft 2 610 between this carrier 601 and sweep 604 is equipped with sprocket 611, and sprocket 611 is connected with drive unit 10; The forward and backward side of sweep 604 is equipped with at least two wheels 612 respectively; Power transmission shaft 2 610 is equipped with sprocket wheel 3 614 through one end of sweep 604; The inner side of wheel 612 is with step, and described step and track 201 side keep off and connecing; Sweep 604 is connected with cylinder 2 613 by connector.

4, the structure of detergent line 7 illustrates:

See Fig. 1, Fig. 2, Fig. 3, the pipe blow-through that detergent line 7 comprises in pump 1 and purge chamber 3 is formed, and the water inlet of pump 1 is connected with filtered water tank 502, and the delivery port of pump 1 is connected with fine filter 702; Described pipe blow-through comprises surface clean pipeline 703 and inner cavity cleaning pipeline 704, described pipe blow-through is connected by pipeline with pocket type fine filter 702, described pipe blow-through is provided with multiple nozzle, the connecting line of pocket type fine filter 702 and described pipe blow-through is equipped with and cleans pneumatic ball valve 705 and clean unloader 706; Surface clean pipeline 703 and outside oil cylinder part 12 are equipped with; Inner cavity cleaning pipeline 704 is connected with probe cleaning device 9 by pipeline.

5, the structure of probe cleaning device 9 illustrates:

See Fig. 1, Fig. 7, Fig. 8, probe cleaning device 9 comprises at least one guide pillar 901, and on guide pillar 901, cover has axle sleeve 902, and linear bearing 903 is housed between guide pillar 901 and axle sleeve 902; Axle sleeve 902 is with step, and it is affixed to pass through described step and buck plate 904 and casing 301; Guide pillar 901 enters purge chamber 3 through casing 301, and is connected with spray box 905, and spray box 905 is connected with at least two probes 906, probe 906 is equipped with nozzle 907, guide pillar 901, spray box 905 and probe 906 connect as one; Buck plate 904 is also connected with cylinder 3 908, the piston rod of cylinder 3 908 by connector and spray box 905 affixed.

6, the structure of drive unit 10 illustrates:

See Fig. 1, Fig. 9, Figure 10, drive unit 10 comprises reductor 1001, the output shaft of reductor 1001 is connected with power transmission shaft 3 1002, power transmission shaft 3 1002 enters purge chamber 3 through casing 301, connecting plate and rolling bearing units 1 are equipped with in described break-through place, and rolling bearing units 2 1004 are equipped with in the lower end of power transmission shaft 3 1002, and affixed with casing 301 sidewall, sprocket wheel 2 1005 is equipped with in the termination of power transmission shaft 3 1002, and sprocket wheel 2 1005 engages with sprocket 61.

The method of operation of the present invention is as follows:

Fig. 1, Fig. 2, Fig. 3 are a kind of embodiment of the present invention, namely adopt the structure of four carriers, 601, two guide pillars 901 and four probes 906, once can clean four outside oil cylinder parts 12.

The method of operation of this embodiment is as follows:

1, transportation work process:

Waggon 6 rests on the track 201 at workpiece station 2, is placed on the carrier 601 of waggon 6 by artificial respectively by four outside oil cylinder parts 12; By electrical control, cylinder 1 makes dodge gate 302 move up along casing (301), and dodge gate (302) is opened; By the start button on electrical control cabinet 13, waggon 6 is driven by cylinder 2 613 and is delivered in purge chamber 3 along track 301, and be delivered to assigned address, dodge gate 302 is closed automatically; Rotary actuation reductor 1001 works, sprocket wheel 2 1005 is made to drive the sprocket 611 on waggon 6 to rotate by power transmission shaft 3 1002, sprocket 611 drives power transmission shaft 2 610 to rotate, power transmission shaft 2 610 is with movable sprocket 3 614 to rotate, sprocket wheel 3 614 is rotated by chain-driving three sprocket wheels 1, thus drive four carriers 601 to rotate, finally make outside oil cylinder part 12 can 360 ° of rotations.

2, cleaning process:

Open cleaning pneumatic ball valve 705, close cleaning unloader 706, pump 1 starts action, HIGH TEMPERATURE PURGE liquid in filtered water tank 502 after electric heating tube 15 heats is by pump 1, after pocket type fine filter 702 filters, by the described pipe blow-through in detergent line 7, outside oil cylinder part 12 is cleaned.Cleaning fluid in detergent line 7 is divided into two-way, surface clean pipeline 703 of leading up to directly enters purge chamber 3, by the pipeline in surface clean pipeline 703 and nozzle, the appearance of outside oil cylinder part 12 is cleaned, surface clean pipeline 703 and outside oil cylinder part 12 are equipped with, namely be arranged on above outside oil cylinder part 12, two sides and below, when outside oil cylinder part 12 carries out 360 ° of rotations along with carrier 601, comprehensive cleaning can be carried out to the outer surface on outside oil cylinder part 12; Inner cavity cleaning pipeline 704 of separately leading up to enters in the spray box 905 of probe cleaning device 9, the inner chamber of the nozzle 907 of cleaning fluid in spray box 905 on probe 906 to outside oil cylinder part 12 cleans, cylinder 3 908 action, probe 906, spray box 905 and guide pillar 901 move up and down as a whole under the control of cylinder 3 908, back and forth clean the inner chamber of outside oil cylinder part 12.

3, the course of work is dried up:

Scavenging period arrives, and cleaning unloader 706 is opened, and cleaning pneumatic ball valve 705 is closed, and compressed air pneumatic ball valve 801 is opened, and compressed air is by drying up the described steam line in pipeline 8 and the nozzle on steam line dries up outside oil cylinder part 12.

4, water treatment:

The inclination deflector 202 of the sewage produced in washing and cleaning operation process in purge chamber 3 flows to magnetic filter frame 401, sewage flows into foul water tank 501 after magnetic filter frame 401 filters, again after the oil water separator 402 in foul water tank 501 carries out water-oil separating, bag filter 404 is evacuated to by pump two (403), after bag filter 404 filters, be finally delivered to filtered water tank 502, can be recycled.

5, unload:

The pressure time of blowing arrives, compressed air Pneumatic ball 801 is closed, rotary actuation reductor 1001 stops, original position stop work got back to by lifting probe 906, dodge gate 302 is opened under the control of cylinder 1, waggon 6 is driven by cylinder 2 613 and is transported to workpiece station 2, is finally unloaded by the outside oil cylinder part 12 after cleaning by artificial; Compressed air for drying up can be recycled after recycling machine 14 condensation is reclaimed.

Above-described is only the preferred embodiment of the present invention, the invention is not restricted to above embodiment.Be appreciated that the oher improvements and changes that those skilled in the art directly derive without departing from the basic idea of the present invention or associate, all should think and be included within protection scope of the present invention.

Claims (6)

1. oil cylinder parts washer, comprises frame (1) and electrical control cabinet (13), and frame (1) is upper is laterally disposed with workpiece station (2), purge chamber (3), water treatment system (4); The below of purge chamber (3) is provided with water tank (5), water tank (5) extends to water treatment system (4), water tank (5) comprises foul water tank (501) and filtered water tank (502), filtered water tank (502) is built with electric heating tube (15), it is characterized in that: workpiece station (2) are provided with track (201), track (201) extends to purge chamber (3) and affixed with purge chamber (3) inwall, the below of track (201) is provided with deflector (202), deflector (202) stretches out purge chamber (3), and affixed with the gripper shoe (11) in foul water tank (501); Also comprise waggon (6), waggon (6) is actively set on track (201); Also comprise the detergent line (7) in purge chamber (3), dry up pipeline (8), probe cleaning device (9) and drive unit (10);
The structure of described purge chamber (3) is as follows:
Comprise the dodge gate (302) of casing (301) and casing (301) import department, can move up and down along casing (301) under the control of dodge gate (302) cylinder one (303) above it; The bottom of purge chamber (3) is deflector (202);
The structure of described waggon (6) is as follows:
Comprise at least two carriers (601), carrier (601) is connected with power transmission shaft one (602), and carrier (601) top is by positioning sleeve (603) location; Power transmission shaft one (602) other end is connected with sweep (604) by logical lid (605), bearing block (606), described logical lid (605) is equipped with bearing one (607) with the junction of power transmission shaft one (602), described bearing block (606) is equipped with bearing two (608) with the junction of power transmission shaft one (602), and logical lid (605), bearing block (606) and sweep (604) three are affixed; Through on the power transmission shaft one (602) of sweep (604), sprocket wheel one (609) is housed; A carrier (601) near drive unit (10) is connected with power transmission shaft two (610), other carriers (601) relatively, power transmission shaft two (610) between this carrier (601) and sweep (604) is equipped with sprocket (611), and sprocket (611) is connected with drive unit (10); Power transmission shaft two (610) is equipped with sprocket wheel three (614) through one end of sweep (604); The forward and backward side of sweep (604) is equipped with at least two wheels (612) respectively; The inner side of wheel (612) is with step, and described step and track (201) side keep off and connecing; Sweep (604) is connected with cylinder two (613) by connector;
The structure of described detergent line (7) is as follows:
The pipe blow-through comprised in pump one (701) and purge chamber (3) is formed, and the water inlet of pump one (701) is connected with filtered water tank (502), and the delivery port of pump one (701) is connected with fine filter (702); Described pipe blow-through comprises surface clean pipeline (703) and inner cavity cleaning pipeline (704), described pipe blow-through is connected by pipeline with fine filter (702), described pipe blow-through is provided with multiple nozzle, and surface clean pipeline (703) and outside oil cylinder part (12) are equipped with; Inner cavity cleaning pipeline (704) is connected with probe cleaning device (9) by pipeline;
The structure of described probe cleaning device (9) is as follows:
Comprise at least one guide pillar (901), the upper cover of guide pillar (901) has axle sleeve (902), and linear bearing (903) is housed between guide pillar (901) and axle sleeve (902); Axle sleeve (902) is affixed by buck plate (904) and casing (301); Guide pillar (901) enters purge chamber (3) through casing (301), and be connected with spray box (905), spray box (905) is connected with at least two probes (906), probe (906) is equipped with nozzle (907), guide pillar (901), spray box (905) and probe (906) connect as one; Buck plate (904) is also connected with cylinder three (908), the piston rod of cylinder three (908) by connector and spray box (905) affixed;
The structure of described drive unit (10) is as follows:
Comprise reductor (1001), the output shaft of reductor (1001) is connected with power transmission shaft three (1002), power transmission shaft three (1002) enters purge chamber (3) through casing (301), connecting plate and rolling bearing units one (1003) are equipped with in its break-through place, rolling bearing units two (1004) are equipped with in the lower end of power transmission shaft three (1002), and affixed with casing (301) sidewall, sprocket wheel two (1005) is equipped with in the termination of power transmission shaft three (1002), and sprocket wheel two (1005) engages with sprocket (611).
2. by oil cylinder parts washer according to claim 1, it is characterized in that: described water treatment system (4) comprises magnetic filter frame (401) in foul water tank (501) and oil water separator (402), and magnetic filter frame (401) is connected with deflector (202); Also comprise pump two (403), the water inlet of pump two (403) is connected by pipeline with foul water tank (501), and the delivery port of pump two (403) is connected by pipeline with filter (404), and filter (404) other end is connected with filtered water tank (502); Sewage draining exit (405) is equipped with in foul water tank (501) side.
3., by oil cylinder parts washer according to claim 1, it is characterized in that: described in dry up pipeline (8) and be equipped with outside oil cylinder part (12), be made up of the nozzle on steam line, steam line and compressed air pneumatic ball valve (801).
4. by oil cylinder parts washer according to claim 1, it is characterized in that: the connecting line of described fine filter (702) and described pipe blow-through is equipped with and cleans pneumatic ball valve (705) and clean unloader (706).
5., by oil cylinder parts washer according to claim 2, it is characterized in that: described fine filter (702) and filter (404) all adopt bag filter.
6., by oil cylinder parts washer according to claim 1, it is characterized in that: recycling machine (14) is equipped with in the top of described purge chamber (3).
CN201210502732.1A 2012-11-30 2012-11-30 Cylinder part cleaning machine CN103008274B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201210502732.1A CN103008274B (en) 2012-11-30 2012-11-30 Cylinder part cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201210502732.1A CN103008274B (en) 2012-11-30 2012-11-30 Cylinder part cleaning machine

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CN103008274B true CN103008274B (en) 2015-02-04

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CN102728566A (en) * 2011-03-28 2012-10-17 大连国威轴承股份有限公司 Pressing-type rotary cleaning machine for cylindrical roller bearings
CN202984157U (en) * 2012-11-30 2013-06-12 安徽宝辉清洗设备制造有限公司 Oil cylinder part washer

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