CN105800302B - A kind of freeze dryer feed process - Google Patents
A kind of freeze dryer feed process Download PDFInfo
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- CN105800302B CN105800302B CN201410825169.0A CN201410825169A CN105800302B CN 105800302 B CN105800302 B CN 105800302B CN 201410825169 A CN201410825169 A CN 201410825169A CN 105800302 B CN105800302 B CN 105800302B
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- freeze dryer
- bottle
- bar mechanism
- transfer bar
- bridge plate
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Abstract
The invention discloses a kind of freeze dryer feed process, including S1, bottle to enter cushioning rail；S2, cushioning rail inner bottle are delivered to charging transfer bar mechanism, while opening wicket, and bottle is arranged push-in buffer platform by charging transfer bar mechanism；S3, wicket are opened completely, and turnover panel is docked with bridge plate, plate layer starts to position, and bridge plate is docked with plate layer after the completion feeds transfer bar mechanism and continue to arrange to being filled with bottle row on buffer platform, turnover panel and bridge plate to buffer platform push-in bottle simultaneously；Bottle row on buffer platform, turnover panel and bridge plate are pushed into plate layer by S4, charging transfer bar mechanism, and bridge plate is withdrawn later；S5, next plate layer start to position, and bridge plate is docked with the plate layer after the completion of positioning, while feeding transfer bar mechanism and continuing to arrange to bottle row are filled on buffer platform, turnover panel and bridge plate to buffer platform push-in bottle, repeat S4；All plate layer chargings of S6, freeze drying box terminate, and feed transfer bar mechanism and turnover panel resets, bridge plate is withdrawn, and closes wicket etc., has many advantages, such as that equipment occupation space is small and powder feeding efficiency is high.
Description
Technical field
The present invention relates to food and medicine production field more particularly to a kind of freeze dryer feed process.
Background technology
In food, drug freeze-drying production process, the step of being used as automatic feed step 1 for：S1, freeze dryer wicket
It opens, S2, input and output material docking system are docked with freeze dryer plate layer, S3, the cillin bottle automatic whole-column partly jumped a queue, and S4, input and output material will
The cillin bottle partly jumped a queue arranged is pushed into freeze dryer plate layer, S5, input and output material bridge plate buttcover plate layer mechanism and charging push rod automatically
Mechanism is withdrawn, and is repeated S2 to S5, S6, is completed the default plate layer charging of freeze dryer, S7, freeze dryer disengaging flitch layer docking system exit
S8, freeze dryer shuts freeze dryer wicket, in order to buffer the input and output material charging stand-by period such as：Track bottle inversion rejects operation, freeze dryer
Wicket is opened, freeze dryer replacing plate layer, and turnover panel declines, and the reasons such as bridge plate docking cause freeze dryer to feed between bottle placer discharging
Speed difference, reduce bottle placer and wait for downtime, frequently in connection freeze dryer and bottle placer on the fixed input and output material
Long cushioning rail is set on discharging system, to increase the buffer distance of transmission, when reducing the shutdown of upstream bottle placer
Between to accelerate bottle transport production efficiency into freeze drying box, but the adjustment work that long cushioning rail increases specification part is set
While amount, production cost is also improved, especially for bottle placer and the smaller place of freeze dryer entrance relative distance, is passed through
The method for lengthening enough orbital path buffer vials will be difficult to realize.
Invention content
The technical problem to be solved by the present invention is to overcome the deficiencies in the prior art, provide a kind of equipment occupation space it is small and into
Expect efficient freeze dryer feed process.
In order to solve the above technical problems, the present invention uses following technical scheme：
A kind of freeze dryer feed process, which is characterized in that include the following steps：
S1, bottle of partly jumping a queue enter cushioning rail；
Bottle of partly jumping a queue in S2, cushioning rail is delivered to charging transfer bar mechanism and forms bottle row, while opening freeze dryer wicket,
It feeds transfer bar mechanism and bottle is arranged into push-in buffer platform；
S3, freeze dryer wicket are opened completely, and turnover panel is docked with bridge plate, freeze dryer plate layer starts to position, and rear axle is completed in positioning
Plate is docked with freeze dryer plate layer, while being fed transfer bar mechanism and being continued to buffer platform push-in bottle row, until buffer platform, turnover panel
It is arranged with bottle is filled on bridge plate；
Bottle row on buffer platform, turnover panel and bridge plate are pushed into freeze dryer plate layer by S4, charging transfer bar mechanism, and bridge plate is received later
It returns；
S5, next piece of freeze dryer plate layer start to position, and bridge plate is docked with the freeze dryer plate layer after the completion of positioning, is fed simultaneously
Transfer bar mechanism continues to repeat S4 to buffer platform push-in bottle row until being filled with bottle row on buffer platform, turnover panel and bridge plate；
S6, the charging of all freeze dryer plate layers terminate, and feed transfer bar mechanism and turnover panel resets, bridge plate is withdrawn, and closes freeze dryer
Wicket.
As a further improvement of the above technical scheme：
In step S3 and S5, detected simultaneously by controller and the position reference sensor being arranged on charging transfer bar mechanism
Calculate the columns for the bottle row being pushed into buffer platform.
In step s 2, the bottle of partly jumping a queue in cushioning rail is delivered to the push rod of charging transfer bar mechanism by star-wheel
Before.
Compared with the prior art, the advantages of the present invention are as follows：
The freeze dryer feed process of the present invention feeds transfer bar mechanism by cushioning rail during opening freeze dryer wicket
Interior bottle push-in buffer platform of partly jumping a queue, keeps in bottle using buffer platform and arranges, after freeze dryer wicket is opened completely, turnover panel and bridge
Plate docking, freeze dryer plate layer start to position, and bridge plate is docked with freeze dryer plate layer after the completion of positioning, while feeding transfer bar mechanism
Continue to buffer platform push-in bottle row, until bottle row are filled on buffer platform, turnover panel and bridge plate, in this course, buffer platform,
Turnover panel and bridge plate play the role of temporary bottle row, can be obviously shortened the length of the cushioning rail of freeze dryer feed system,
Reduce the occupied space of freeze dryer feed system, and bridge plate and freeze dryer plate layer dock with feed transfer bar mechanism push away bottle simultaneously into
Row shortens the freeze dryer plate layer charging stand-by period, improves freeze dryer powder feeding efficiency.
Description of the drawings
Fig. 1 is the structural schematic diagram for the freeze dryer feed system for realizing the freeze dryer feed process of the present invention.
Fig. 2 is the partial enlarged view that region between transfer bar mechanism and freeze dryer plate layer is fed in Fig. 1.
Fig. 3 is the side view of Fig. 2.
Fig. 4 is the enlarged drawing in Fig. 3 at A when turnover panel is not put down.
Fig. 5 is the enlarged drawing in Fig. 3 at A during turnover panel is put down.
Fig. 6 is that turnover panel puts down the enlarged drawing in Fig. 3 at A when rear bottle row are filled with buffer platform and turnover panel.
Fig. 7 is the enlarged drawing in Fig. 3 at A when bottle row enter freeze dryer plate layer by turnover panel and bridge plate.
Each label indicates in figure：
1, cushioning rail；2, transfer bar mechanism is fed；3, buffer platform；4, freeze dryer wicket；5, turnover panel；6, bridge plate；7, freeze
Dry machine plate layer；8, position reference sensor；9, star-wheel；10, filling and stopper-adding machine.
Specific implementation mode
The present invention is described in further details below with reference to Figure of description and specific embodiment.
As Fig. 1 to Fig. 7 shows a kind of implementation for the freeze dryer feed system for realizing the freeze dryer feed process of the present invention
Example, the freeze dryer feed system include cushioning rail 1, charging transfer bar mechanism 2, buffer platform 3, turnover panel 5 and bridge plate 6, and charging pushes away
Bottle of partly jumping a queue in cushioning rail 1 can be pushed into buffer platform 3 by linkage 2, and turnover panel 5 is docked with buffer platform 3,6 liang of bridge plate
Side is docked with turnover panel 5 and freeze dryer plate layer 7 respectively, and specific work process is as follows：
Continuous bottle by filling and stopper-adding machine 10 complete it is filling with partly jump a queue after it is defeated from 10 exit track of filling and stopper-adding machine
Go out, accumulated into cushioning rail 1 and on cushioning rail 1, subsequent cushioning rail 1 will partly jump a queue bottle be delivered to charging push rod machine
Structure 2 forms bottle row, and bottle is arranged push-in buffer platform 3 by charging transfer bar mechanism 2, while freeze dryer plate layer 7 is completed temperature control and gradually opened
Freeze dryer wicket 4 is opened, after freeze dryer wicket 4 is opened completely, freeze dryer plate layer 7 starts to position, and turnover panel 5 is put down to be docked with bridge plate 6,
Freeze dryer plate layer 7 position after the completion of, bridge plate 6 is docked with freeze dryer plate layer 7, at the same time, feed transfer bar mechanism 2 continue to
Push-in bottle row in buffer platform 3, until being filled with bottle row on buffer platform 3, turnover panel 5 and bridge plate 6, charging transfer bar mechanism 2 is flat by buffering
Bottle row push-in freeze dryer plate layer 7 on platform 3, turnover panel 5 and bridge plate 6, the withdrawal of bridge plate 6 later, next piece of freeze dryer plate layer 7 starts fixed
Position, bridge plate 6 is docked with the freeze dryer plate layer 7 after the completion of positioning, while being fed transfer bar mechanism 2 and being continued to be pushed into bottle to buffer platform 3
Row, until being filled with bottle row on buffer platform 3, turnover panel 5 and bridge plate 6, charging transfer bar mechanism 2 is again by buffer platform 3, turnover panel 5 and bridge
Bottle row push-in freeze dryer plate layer 7 on plate 6, the withdrawal of bridge plate 6 after the completion repeats the above steps to all freeze dryer plate layers 7 and feeds
Terminate, feeds transfer bar mechanism 2 and turnover panel 5 resets, bridge plate 6 is withdrawn, and closes freeze dryer wicket 4.
Star-wheel 9 is set between cushioning rail 1 and charging transfer bar mechanism 2, is arranged on charging transfer bar mechanism 2 and is electrically connected with controller
The position reference sensor 8 connect is detected from position reference sensor 8 and is calculated the columns for the bottle row being pushed into buffer platform 3, because
This, can control charging push rod machine in the case where freeze dryer plate layer 7 is undocked or freeze dryer wicket 4 is not switched on by controller
The action of structure 2 prevents the bottle number of columns being pushed into buffer platform 3, turnover panel 5 and bridge plate 6 excessive, leads to bottle inversion or bottle falling.
Above-mentioned freeze dryer feed system and freeze dryer feed system structure in the prior art are essentially identical, but increase slow
The length for rushing platform 3 is arranged with preferably storage bottle, reduces the charging stand-by period of freeze dryer plate layer 7.
The freeze dryer feed process of the present invention includes the following steps：
S1, bottle of partly jumping a queue enter cushioning rail 1；
Bottle of partly jumping a queue in S2, cushioning rail 1 is delivered to charging transfer bar mechanism 2 and forms bottle row, while it is small to open freeze dryer
Bottle is arranged push-in buffer platform 3 by door 4, charging transfer bar mechanism 2；
S3, freeze dryer wicket 4 are opened completely, and turnover panel 5 is docked with bridge plate 6, freeze dryer plate layer 7 starts to position, and positioning is completed
Bridge plate 6 is docked with freeze dryer plate layer 7 afterwards, while being fed transfer bar mechanism 2 and being continued to be pushed into bottle row to buffer platform 3, until buffer platform
3, bottle row are filled on turnover panel 5 and bridge plate 6；
S4, charging transfer bar mechanism 2 are by the bottle row push-in freeze dryer plate layer 7 on buffer platform 3, turnover panel 5 and bridge plate 6, later
Bridge plate 6 is withdrawn；
S5, next piece of freeze dryer plate layer 7 start to position, and bridge plate 6 is docked with the freeze dryer plate layer 7 after the completion of positioning, simultaneously
Charging transfer bar mechanism 2 continues to be pushed into bottle row to buffer platform 3, until being filled with bottle row on buffer platform 3, turnover panel 5 and bridge plate 6, repeats
S4；
S6, the charging of all freeze dryer plate layers 7 terminate, and feed transfer bar mechanism 2 and turnover panel 5 resets, bridge plate 6 is withdrawn, and is closed and is frozen
Dry machine wicket 4.
During opening freeze dryer wicket 4, charging transfer bar mechanism 2 is slow by the bottle push-in of partly jumping a queue in cushioning rail 1
Platform 3 is rushed, keeping in bottle using buffer platform 3 arranges, and after freeze dryer wicket 4 is opened completely, turnover panel 5 docks with bridge plate 6, freeze dryer plate
Layer 7 starts to position, and bridge plate 6 is docked with freeze dryer plate layer 7 after the completion of positioning, while being fed transfer bar mechanism 2 and being continued to buffering
Platform 3 is pushed into bottle row, until being filled with bottle row, in this course, buffer platform 3, turnover panel 5 on buffer platform 3, turnover panel 5 and bridge plate 6
Play the role of temporary bottle row with bridge plate 6, the length of freeze dryer feed system cushioning rail 1 can be obviously shortened, reduced
The occupied space of freeze dryer feed system, and bridge plate 6 and freeze dryer plate layer 7 dock with charging transfer bar mechanism 2 push away bottle simultaneously into
Row, after freeze dryer plate layer 7 completes positioning at once, you can to start to push away bottle into freeze dryer plate layer 7, freeze dryer plate is greatly shortened
The charging stand-by period of layer 7, improve freeze dryer powder feeding efficiency.
As a further improvement of the above technical scheme：
In step S3 and S5, detected by controller and the position reference sensor 8 being arranged on charging transfer bar mechanism 2
And calculate the columns for the bottle row being pushed into buffer platform 3.
In step s 2, the bottle of partly jumping a queue in cushioning rail 1 is delivered to by pushing away for charging transfer bar mechanism 2 by star-wheel 9
Before bar.
In addition to using above-mentioned freeze dryer feed system, freeze dryer feed process of the invention that other freeze dryers also can be used
Feed system.
Although the present invention has been disclosed as a preferred embodiment, however, it is not intended to limit the invention.It is any to be familiar with ability
The technical staff in domain, without deviating from the scope of the technical scheme of the present invention, all using the technology contents pair of the disclosure above
Technical solution of the present invention makes many possible changes and modifications, or is revised as the equivalent embodiment of equivalent variations.Therefore, every
Without departing from the content of technical solution of the present invention, according to the present invention technical spirit any simple modification made to the above embodiment,
Equivalent variations and modification, all shall fall within the protection scope of the technical scheme of the invention.
Claims (3)
1. a kind of freeze dryer feed process, which is characterized in that include the following steps：
S1, bottle of partly jumping a queue enter cushioning rail（1）；
S2, cushioning rail（1）Bottle of inside partly jumping a queue is delivered to charging transfer bar mechanism（2）Bottle row are formed, while it is small to open freeze dryer
Door（4）, feed transfer bar mechanism（2）Bottle is arranged into push-in buffer platform（3）；
S3, freeze dryer wicket（4）It opens completely, turnover panel（5）With bridge plate（6）Docking, freeze dryer plate layer（7）Start to position, position
Bridge plate after the completion（6）With freeze dryer plate layer（7）Docking, while feeding transfer bar mechanism（2）Continue to buffer platform（3）It is pushed into bottle
Row, until buffer platform（3）, turnover panel（5）And bridge plate（6）On be filled with bottle row；
S4, charging transfer bar mechanism（2）By buffer platform（3）, turnover panel（5）And bridge plate（6）On bottle row push-in freeze dryer plate layer
（7）, bridge plate later（6）It withdraws；
S5, next piece of freeze dryer plate layer（7）Start to position, bridge plate after the completion of positioning（6）With the freeze dryer plate layer（7）Docking, together
When feed transfer bar mechanism（2）Continue to buffer platform（3）Bottle row are pushed into, until buffer platform（3）, turnover panel（5）And bridge plate（6）Upper collection
Full bottle row, repeat S4；
S6, all freeze dryer plate layers（7）Charging terminates, and feeds transfer bar mechanism（2）And turnover panel（5）It resets, bridge plate（6）It withdraws, closes
Close freeze dryer wicket（4）.
2. freeze dryer feed process according to claim 1, it is characterised in that：In step S3 and S5, pass through controller
With setting in charging transfer bar mechanism（2）On position reference sensor（8）It detects and calculates to buffer platform（3）The bottle of push-in arranges
Columns.
3. freeze dryer feed process according to claim 1, it is characterised in that：In step s 2, pass through star-wheel（9）It will delay
Rush track（1）Interior bottle row of partly jumping a queue are delivered to charging transfer bar mechanism（2）Push rod before.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410825169.0A CN105800302B (en) | 2014-12-27 | 2014-12-27 | A kind of freeze dryer feed process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410825169.0A CN105800302B (en) | 2014-12-27 | 2014-12-27 | A kind of freeze dryer feed process |
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| Publication Number | Publication Date |
|---|---|
| CN105800302A CN105800302A (en) | 2016-07-27 |
| CN105800302B true CN105800302B (en) | 2018-08-21 |
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| CN201410825169.0A Active CN105800302B (en) | 2014-12-27 | 2014-12-27 | A kind of freeze dryer feed process |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109335610B (en) * | 2018-08-30 | 2019-08-09 | 广东天普生化医药股份有限公司 | A kind of pipe-produced glass bottle automatic bottle-setting device |
| CN110425865A (en) * | 2019-08-30 | 2019-11-08 | 楚天科技股份有限公司 | A kind of freeze dryer high speed feed system and its feed process |
| CN115654847A (en) * | 2022-11-11 | 2023-01-31 | 楚天科技股份有限公司 | Membrane tray freeze-drying process and system thereof |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102230718B (en) * | 2011-07-26 | 2014-05-14 | 湖南千山制药机械股份有限公司 | Device for controlling penicillin bottle to automatically enter and exit from freeze dryer |
| CN102583042B (en) * | 2012-03-12 | 2014-01-08 | 楚天科技股份有限公司 | Bottle pushing device for freeze dryer |
| JP5420043B2 (en) * | 2012-09-21 | 2014-02-19 | 東芝三菱電機産業システム株式会社 | Container transfer device |
| CN103033032B (en) * | 2013-01-15 | 2015-02-18 | 上海东富龙科技股份有限公司 | Automatic feeding and discharging device for freeze dryer |
| CN104176690B (en) * | 2014-07-25 | 2016-06-08 | 楚天科技股份有限公司 | A kind of on line freeze-drying system based on multiple stage freeze dryer and lyophilized formulations production line |
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