CN102878924A - Turntable type multi-station high-precision detection device based on multi-charge coupled device (CCD) and line laser - Google Patents
Turntable type multi-station high-precision detection device based on multi-charge coupled device (CCD) and line laser Download PDFInfo
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Abstract
The invention discloses a turntable type multi-station high-precision detection device based on multi-charge coupled device (CCD) and line laser. The turntable type multi-station high-precision detection device comprises a frame and a horizontal worktable which is arranged on the top of the frame, wherein workpiece-placing stations, first detection stations, second detection stations and workpiece-receiving stations which are sequentially distributed along the circumferential direction are arranged on the horizontal worktable; and a divider used for transferring a workpiece to be detected among the workpiece-placing stations, the first detection stations, the second detection stations and the workpiece-receiving stations is arranged on the horizontal worktable. The detection device has the characteristic of high detection speed.
Description
Technical field
The present invention relates to a kind of multi-station rotary-disk high-precision detection device based on many CCD and line laser.
Background technology
Along with the development of mobile phone Automation of Manufacturing Process level monitoring and the raising of mobile phone quality, the relative dimensions in the check production run also becomes an important step of improving the quality of products.The size detection accuracy requirement is high, becomes the difficulties that mobile phone detects and restriction mobile phone quality improves.The purpose of check is that to check out the later size of product component assembling to close defective, and provides which out-of-size information.The method of inspection that mobile phone industry is traditional is to carry out desk checking by contactless three coordinate measuring machine, detection position size and height, because manual detection adopts three coordinate measuring machine of a people that the mobile phone of producing is examined entirely, desk checking speed is slower, generally at 1/6 minutes, checked out at most 10 in one hour, and, every measurement primary production, all want the manual shift light source, be difficult to guarantee the consistance of testing result between the different testing staff, even same testing staff, the consistance of testing result before and after also being difficult to guarantee, if the size that needs to detect is positioned at the upper of product, on lower two different planes, in the checkout procedure, also need manually its upset to be transformed into the another one plane and detect, therefore, affect the probabilistic many factors of final detection result.In addition, only energy can be very concentrated in 20-30 minute in desk checking, surpasses the rear relatively poor defective of duplicate detection precision that easily causes.In addition, the price evaluation of three coordinate measuring machine is at 70-80 ten thousand, cost is high, efficient is low, because detection speed, the reproducibility and reliability of desk checking can not meet the demands, along with improving constantly of mobile phone output, the appearance of the reliable robotization detection system of high precision becomes the developing direction of testing.
In the existing automatic detection system of mobile phone, adopting the CCD industrial camera to detect is the developing direction of present main flow.Wherein, during industrial CCD detected, the type selecting of light source and layout can have influence on the accuracy of detection of final industrial CCD; In addition, difference in height generally adopts line laser to measure, and the pose accuracy of product orientation can have influence on the accuracy of detection of product difference in height size.The present subject matters of studying of those skilled in the art and how to design the automatic detection system that a kind of detection speed is exceedingly fast.
Summary of the invention
The present invention seeks to: for the problems referred to above, the multi-station rotary-disk high-precision detection device based on many CCD and line laser that provides a kind of detection speed to be exceedingly fast.
Technical scheme of the present invention is: a kind of multi-station rotary-disk high-precision detection device based on many CCD and line laser, the horizontal table that comprises frame and be arranged on this frame top, be provided with the blowing station that along the circumferential direction distributes successively above the described horizontal table, first detects station, second detects station and rewinding station, also be provided with on the described horizontal table for workpiece to be detected at the blowing station, first detects station, second detects the dispenser that transmits between station and the rewinding station, this dispenser is by its rotation of driven by servomotor, described blowing station is provided with the photoelectric sensor that has or not for detection of workpiece to be detected, described first detects station is provided with a station CCD industrial camera I, one station CCD industrial camera II and laser line generator, described second detects station is provided with two station CCD industrial camera I and two station CCD industrial camera II, described laser line generator, one station CCD industrial camera I, one station CCD industrial camera II, two station CCD industrial camera I and two station CCD industrial camera II all are electrically connected with host computer, and this host computer and described servomotor all are electrically connected with the PLC controller.
Be covered with the dark acrylic shell that is in the light on the described horizontal table, and described blowing station, first detects station, second and detects between station and the rewinding station.
Pin cup and castor are equipped with in the bottom of described frame.
The camera lens front end of a described station CCD industrial camera I, a station CCD industrial camera II all is equipped with annular light source, in addition, the direction vertical with plane, product place also installed strip source, the light of strip source and product place plane parallel, the camera lens front end of two station CCD industrial camera I and two station CCD industrial camera II all is equipped with vaulted light source.
Advantage of the present invention is: the multi-station rotary-disk high-precision detection device that the present invention is based on many CCD and line laser adopts has a plurality of detection stations, different detection stations detects the different size information of workpiece, and drive workpiece to be detected by dispenser and between a plurality of detection stations, transmit, the mould structure in the two caves of one mould has improved the detection speed of workpiece size greatly so that each station can detect two flake products simultaneously.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples:
Fig. 1 is the structural representation of the embodiment of the invention;
Fig. 2 is the distribution schematic diagram of each critical component in the embodiment of the invention
Fig. 3 is the scheme of installation of camera annular light source, strip source in the embodiment of the invention;
Fig. 4 be in the embodiment of the invention camera with the scheme of installation of vaulted light source;
Wherein: 1-blowing station, 2-first detects station, and 3-second detects station, 4-rewinding station, the 5-frame, 6-horizontal table, 7-dispenser, the 8-servomotor, 9-workpiece to be detected, 21-CCD industrial camera I, 22-one station CCD industrial camera II, the 23-laser line generator, the 24-annular light source, 25-strip source, 31-two station CCD industrial camera I, 32-two station CCD industrial camera II, the vaulted light source of 33-, 34-two station CCD industrial camera I fixed supports, 35-light source adjustable support, 51-pin cup, the 52-castor.
Embodiment
Fig. 1 ~ Fig. 4 has shown a specific embodiment of the multi-station rotary-disk high-precision detection device that the present invention is based on many CCD and line laser, the horizontal table 6 that it comprises frame 5 and is arranged on this frame top.Be provided with the blowing station 1, first that along the circumferential direction distributes successively above the described horizontal table 6 and detect station 2, the second detection station 3 and rewinding station 4.Also be provided with on the described horizontal table 6 for workpiece to be detected is detected station, second at described blowing station, first and detect the dispenser 7 that transmits between station and the rewinding station, this dispenser 7 drives its rotation by servomotor 8.Described blowing station 1 is provided with the photoelectric sensor that has or not for detection of workpiece to be detected; Described first detects station 2 is provided with a station CCD industrial camera I 21, a station CCD industrial camera II 22 and the production of laser line generator 23(omron company); Described second detects station 3 is provided with two station CCD industrial camera I 31 and two station CCD industrial camera II 32; Described laser line generator 23, a station CCD industrial camera I 21, a station CCD industrial camera II 22, two station CCD industrial camera I 31 and two station CCD industrial camera II 32 all are electrically connected with host computer, and this host computer and described servomotor 8 all are electrically connected with the PLC controller.
The course of work of present embodiment is as follows:
1) at first, manually first group of workpiece 9 to be detected is placed on the position of blowing station 1, both hands withdraw from, photoelectric sensor on the blowing station 1 detects having or not of station to be detected, in case photoelectric sensor detects workpiece to be detected and has been installed on the blowing station, the PLC controller just sends 7 motions of instruction control dispenser, first group of workpiece to be detected is taken to the position of the first detection station 2.
2) manually place second group of workpiece to be detected in the position of blowing station 1, PC control one station CCD industrial camera I 21 and a station CCD industrial camera II 22 instantaneous unlatchings, a certain dimension information to first group of workpiece to be detected detects, and the result that will detect issues host computer.Simultaneously, the height dimension of first group of workpiece to be detected is opened and detected to PC control laser line generator 23, line laser is by the difference in height of several sections of inspection center parts, then averaged, just obtain the height dimension of first group of workpiece to be detected, size value is transferred to host computer and is used for showing, judges and storage.The PLC controller sends 7 motions of instruction control dispenser, and first group of workpiece movable to the second to be detected detected station 3, and second group of workpiece movable to the first to be detected detected station 2.
3) manually place the 3rd group of workpiece to be detected in the position of blowing station 1, PC control is controlled two station CCD industrial camera I 31 and the 32 instantaneous unlatchings of two station CCD industrial camera II, another dimension information to first group of workpiece to be detected detects, and the result that will detect issues host computer for showing, judge and storage.Simultaneously, PC control one station CCD industrial camera I, a station CCD industrial camera II 22 and line laser coat with lacquer instantaneous unlatching, the first a certain dimension information and height dimension that detects second group of workpiece to be detected on the station 2 detected, and size value is issued host computer for showing, judge and storage.
So far, the testing of first group of workpiece to be detected is all finished.The PLC controller sends 7 motions of instruction control dispenser, and first group of workpiece to be detected is transported to rewinding station 4, second group of workpiece to be detected is transported to second detects station 3, the 3rd group of workpiece to be detected is transported to two detects station 2.
4) host computer compares the detection size of first group of workpiece to be detected with ideal dimensions and corresponding tolerance, and according to the difference of defective position testing result is divided into that a class is defective, two classes are defective, three classes defective, qualified four large classes, and result is shown with different pilot lamp.Operating personnel store classifiedly after can product being taken out according to different testing results.Certified products will carry out other operation, and unacceptable product or scrap or reprocess.
5) manually place the 4th group of workpiece to be detected at taper's bit position, so circulation is gone down, and repeats no more herein.
In the present embodiment, a described station CCD industrial camera I 21 and a station CCD industrial camera II 22 adopt light source be annular light source and strip light, the front end of the camera lens that annular light source is installed, strip source is installed in direction, the light of strip source and the product place plane parallel vertical with product (being workpiece to be detected) plane, place.The light source that two station CCD industrial camera I 31 and two station CCD industrial camera II 32 adopt is vaulted light source 33, and this annular light source, vaulted light source are installed between industrial CCD and the product.The installation site of vaulted light source as shown in Figure 2.
In the present embodiment, also be covered with the acrylic shell that is in the light on described horizontal table 6, this acrylic shell that is in the light is accommodated each above-mentioned station within it, with the blocking-up natural light, prevents from CCD industrial camera accuracy of detection is impacted.And described blowing station, first detects between station, the second detection station and the rewinding station also to be separated with dark acrylic shadow shield.
In addition, for the ease of movement and the location of this setting position, this example also is equipped with castor 52 and pin cup 51 in the bottom of described frame 5.
Certainly, above-described embodiment only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow people can understand content of the present invention and implements according to this, can not limit protection scope of the present invention with this.The all Spirit Essence of main technical schemes is done according to the present invention equivalent transformation or modification all should be encompassed within protection scope of the present invention.
Claims (4)
1. multi-station rotary-disk high-precision detection device based on many CCD and line laser, it is characterized in that: the horizontal table (6) that it comprises frame (5) and is arranged on this frame top, be provided with the blowing station (1) that along the circumferential direction distributes successively above the described horizontal table (6), first detects station (2), second detects station (3) and rewinding station (4), also be provided with on the described horizontal table (6) for workpiece to be detected at described blowing station, first detects station, second detects the dispenser (7) that transmits between station and the rewinding station, this dispenser (7) drives its rotation by servomotor (8), described blowing station (1) is provided with the photoelectric sensor that has or not for detection of workpiece to be detected, described first detects station (2) is provided with a station CCD industrial camera I (21), one station CCD industrial camera II (22) and laser line generator (23), described second detects station (3) is provided with two station CCD industrial camera I (31) and two station CCD industrial camera II (32), described laser line generator (23), one station CCD industrial camera I (21), one station CCD industrial camera II (22), two station CCD industrial camera I (31) and two station CCD industrial camera II (32) all are electrically connected with host computer, and this host computer and described servomotor (8) all are electrically connected with the PLC controller.
2. the multi-station rotary-disk high-precision detection device based on many CCD and line laser according to claim 1, it is characterized in that: be covered with the dark acrylic shell that is in the light on the described horizontal table (6), and described blowing station, first detects station, second and detects between station and the rewinding station and also separate with dark acrylic shadow shield.
3. the multi-station rotary-disk high-precision detection device based on many CCD and line laser according to claim 1 and 2, it is characterized in that: pin cup (51) and castor (52) are equipped with in the bottom of described frame (5).
4. the multi-station rotary-disk high-precision detection device based on many CCD and line laser according to claim 1 and 2, it is characterized in that: the camera lens front end of a described station CCD industrial camera I (21) and a station CCD industrial camera II (22) all is equipped with annular light source (24).
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| CN2012103118580A CN102878924A (en) | 2012-08-29 | 2012-08-29 | Turntable type multi-station high-precision detection device based on multi-charge coupled device (CCD) and line laser |
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| CN2012103118580A CN102878924A (en) | 2012-08-29 | 2012-08-29 | Turntable type multi-station high-precision detection device based on multi-charge coupled device (CCD) and line laser |
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