CN106482611A - Intricate casting processing dimension rapid detection tool and its detection method - Google Patents
Intricate casting processing dimension rapid detection tool and its detection method Download PDFInfo
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- CN106482611A CN106482611A CN201610572038.5A CN201610572038A CN106482611A CN 106482611 A CN106482611 A CN 106482611A CN 201610572038 A CN201610572038 A CN 201610572038A CN 106482611 A CN106482611 A CN 106482611A
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- 238000001514 detection method Methods 0.000 title claims abstract description 315
- 238000005266 casting Methods 0.000 title claims abstract description 40
- 238000012545 processing Methods 0.000 title claims abstract description 36
- 238000012360 testing method Methods 0.000 claims abstract description 39
- 238000000034 method Methods 0.000 claims description 47
- 238000007689 inspection Methods 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 8
- 230000001737 promoting effect Effects 0.000 abstract description 5
- 238000003466 welding Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000001788 irregular Effects 0.000 description 3
- 238000004441 surface measurement Methods 0.000 description 3
- 238000010030 laminating Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
- 239000002355 dual-layer Substances 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
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Abstract
Present invention is disclosed a kind of Mechanical processing of casting size rapid detection tool and its detection method, including detection platform, origin reference location component, lateral register component, pin component and test measuring device, lower surface detection boss be arranged in detection platform and its profile and standard size foundry goods lower surface groove profile match and the two between there is gap, upper surface detection model completes to fix by pin component, and the profile of its profile and standard size foundry goods upper surface groove match and the two between there is gap, slip condition by test measuring device in gap can complete the detection to foundry goods upper and lower end face edge groove；The edge contour of lateral detection model matches with the profile of standard size foundry goods both sides of the edge groove and the two is fitted, and can complete the detection to foundry goods both sides of the edge groove by slip condition of the groove contour template in foundry goods both sides of the edge groove.Present configuration is simple, simple operation, using effect are excellent, with very high use and promotional value.
Description
Technical field
The present invention relates to a kind of detecting tool of intricate casting processing dimension and its detection method, more particularly to a kind of applicable
The detecting tool checked with bulk in foundry goods bevel for welding profile and its detection method, belong to workpiece sensing field.
Background technology
In vehicle part manufacture field, all kinds of complicated machining foundry goods, such as bogie support etc., are vehicle connection frameworks
In critical component.In general, in the process of this kind of foundry goods, after cast casting shaping, needing all on the outside of foundry goods
The bevel for welding of multiple tracks different directions and locus is opened up on the wall of side.Arrange the bevel for welding purpose be convenient and
Simplify the foundry goods assembling process in successive castings welding process.
After the completion of Mechanical processing of casting, the foundry goods marginal position with vertical direction, can all be provided with dual-layer welding in the horizontal direction
Groove.As the locus size between the geomery of groove itself and different directions groove can all directly affect follow-up casting
The quality of part welding procedure, shape therefore for foundry goods, concrete size of foundry goods edge groove etc. have strict requirements.
Due to the irregular shape of foundry goods itself, cause above-mentioned specification and the design parameter of size pass through conventional amount
Tool detection or detect, therefore during current Mechanical processing of casting, processing enterprise be all mostly by three coordinate detectors to casting
Qualified casting finished products, after part carries out full-scale inspection, can just be sent into the assemble welding flow process of next step.But using so
Manufacturing procedure and process equipment, its shortcoming it is clear that three coordinate detectors involve great expense and Detection results are limited, if
Bulk article is all detected by three coordinate detectors that not only efficiency is low and testing cost is too high.While dimensional gaughing is obtained
The assembling deviation that the difference of each single-piece that the data result for going out also truly cannot reflect in assembling process completely is caused.
Chinese patent CN103075984A discloses a kind of product size detection tool, can be horizontally placed at including one to be checked
The zero plane that surveys above all measuring points to be checked of product, on the zero plane, each test point of correspondence product to be detected is respectively equipped with one
Detection through hole, to activity plugging a PIN needle in each detection through hole, the height of each PIN needle is the PIN
The calibrated altitude of the corresponding test point of pin is the distance between to the zero plane upper surface.
Although above-mentioned patent can realize the purpose of product size detection, the technical scheme structure in above-mentioned patent is relatively
For single, the single plane of product can be only detected.And the technical scheme can only detect the cast product of regular shape, for
The substandard product of this kind of profile of complexity machining foundry goods, technique scheme can not complete corresponding detection.
In sum, how to provide that a kind of using effect is good, processing cost is low, and being capable of this kind of intricate casting of quick detection
The frock of bevel for welding correlation morpheme size, with regard to becoming a problem that urgently processing enterprise solves.
Content of the invention
In view of prior art has drawbacks described above, the purpose of the present invention is to propose to a kind of foundry goods bevel for welding profile that is applied to is with sky
Between dimensional gaughing intricate casting processing dimension rapid detection tool.
The purpose of the present invention, will be achieved by the following technical programs：
A kind of intricate casting processing dimension rapid detection tool, including detection platform（1）, also include for foundry goods origin reference location
Origin reference location component, for position in the lateral detection process of foundry goods lateral register component, be used for foundry goods upper surface detection process
The pin component of middle support and the test measuring device for the detection of foundry goods edge groove, the origin reference location component, lateral register
Component and pin component are all fixedly installed in the detection platform；
Lower surface detection boss is fixedly installed in the detection platform, and the edge contour of boss and standard are detected in the lower surface
The profile of size foundry goods lower surface edge groove match and the two between there is gap, by the test measuring device in gap
Slip condition can complete the detection to foundry goods lower surface edge groove；
Upper surface detection model completes to fix by the pin component, and the edge contour of model and standard are detected in the upper surface
The profile of size foundry goods upper surface edge groove match and the two between there is gap, by the test measuring device in gap
Slip condition can complete the detection to foundry goods upper surface edge groove；
Lateral detection model completes positioning, the edge contour of the lateral detection model and standard by the lateral register component
The profile of size foundry goods both sides of the edge groove matches and the two laminating, by the lateral detection model in foundry goods both sides of the edge
Slip condition at groove can complete the detection to foundry goods both sides of the edge groove.
Preferably, the origin reference location component is removable installed in the detection platform, the origin reference location component
Including at least three origin reference location pins.
Preferably, the origin reference location component includes two major diameter alignment pins for foundry goods Primary Location, Yi Jisan
Root is used for the minor diameter alignment pin of the secondary positioning of foundry goods.
Preferably, the lateral register component is removable installed in the detection platform, the lateral register component
Including two groups of lateral register external members for being arranged at foundry goods both sides, include at least one pair of lateral register per the lateral register external member is organized
Pin bank, the quantity of the lateral register pin bank are consistent with the quantity of foundry goods lateral edge groove.
Preferably, the first lateral register pin bank and the second lateral register pin bank, institute are included per the group lateral register external member
State the shape of the arrangement of the first lateral register pin bank and the second lateral register pin bank and position and foundry goods lateral edge groove and prolong
Stretch direction to match；
The first lateral register pin bank includes two the first lateral register pins for matching, the second lateral register pin bank bag
Include the second lateral register pin that two two for matching match, the first lateral register pin and the second lateral register pin
Height is all matched with the height of foundry goods.
Preferably, the pin component includes that at least three are removable installed in the detection platform, for supporting
The pin post of model is detected in the upper surface, and the height of the pin post is highly matched with foundry goods, the top of the pin post
The pin projection being fixedly installed for connecting upper surface detection model, offers and institute on the upper surface detection model
State the through hole that pin projection matches；
After upper surface detection model completes fixing by the pin post, the upper surface of the upper surface detection model with
In the upper surface edge groove of foundry goods is generally aligned in the same plane.
Preferably, the profile of the edge contour of the lower surface detection boss and standard size foundry goods lower surface edge groove
Between gap be the first detector gap, the edge contour of upper surface detection model and standard size foundry goods upper surface edge
Gap between the profile of groove is the second detector gap；
The test measuring device is included for detecting the first gap detection component of first detector gap and described for detecting
Second gap detection component of the second detector gap.
Preferably, the first gap detection component includes two kinds of various sizes of first gap detection models, wherein one
The individual first gap detection model is coordinated with first detector gap, another described first gap detection model with described
First detector gap interference fit；
The second gap detection component includes two kinds of various sizes of second gap detection models, and one of them is between described second
Gap detection model is coordinated with first detector gap, another described second gap detection model and first detector gap
Interference fit.
Preferably, in the first gap detection component with the first detector gap width interference fit described first
Difference between the width of the width of gap detection model and first detector gap is 1 ~ 2mm；
The second gap detection sample in the second gap detection component with the second detector gap width interference fit
Difference between the width of the width of plate and second detector gap is 1 ~ 2mm；
Preferably, the quantity of the lateral detection model is consistent with the quantity of foundry goods lateral edge groove, each described lateral inspection
Test sample plate is all matched with the groove of a foundry goods lateral edge；
Described lateral detection model include the location division positioned for its own and be fixedly connected with the location division, for examining
The test section of foundry goods groove is surveyed, the location division is corresponding with the lateral register pin bank coupling, the edge on the test section top
Profile is coincide with the profile of foundry goods lateral edge groove.
Present invention further teaches one kind is carried out to intricate casting using above-mentioned intricate casting processing dimension rapid detection tool
The method of processing dimension quick detection, comprises the steps：
S1, foundry goods positioning step：Horizontal positioned detection platform, foundry goods to be detected is suspended in midair to above frock so as to vertically fall,
The Primary Location of foundry goods is completed by the major diameter alignment pin in the detection platform, and subsequently mobile foundry goods makes its side
Against minor diameter alignment pin, then moving foundry goods makes the small boss on the foundry goods side link closely the minor diameter alignment pin, completes
The secondary positioning of foundry goods；
S2, foundry goods lower surface groove detecting step：Using the first gap detection component to being installed in the detection platform under
Gap between the profile of the edge contour of end surface measurement boss and foundry goods lower surface edge groove is detected, is first used and
The first gap detection model that one detector gap coordinates streaks the edge contour of the detection boss and foundry goods lower surface edge slope
Mouthful profile between gap, if do not occur in sliding process the first gap detection model interim card, stuck situations such as, be considered as
It is qualified that foundry goods lower surface groove is detected for the first time, if occurring the first gap detection model interim card, stuck etc. in sliding process
Situation, then be considered as the groove detection of foundry goods lower surface unqualified；
Foundry goods lower surface detect for the first time qualified after, reuse the first gap detection with the first detector gap width interference fit
Model streaks the gap between the profile of the detection edge contour of boss and foundry goods lower surface edge groove, if occurring described the
One gap detection model cannot be introduced into the situation in gap, then be considered as foundry goods lower surface groove detect for the second time qualified, if there is institute
The situation that the first gap detection model can enter gap and can be slidably is stated, is then considered as foundry goods lower surface groove and detects not
Qualified；
S3, foundry goods upper surface groove detecting step：Upper surface inspection is completed by the pin component being installed in the detection platform
The installation of test sample plate is fixed, subsequently edge contour and the foundry goods upper end using the second gap detection component to upper surface detection model
Gap between the profile of face edge groove detected, first uses the second gap detection model coordinated with the second detector gap
The gap between the edge contour of upper surface detection model and the profile of foundry goods upper surface edge groove is streaked, if sliding process
In do not occur the second gap detection model interim card, stuck situations such as, then be considered as foundry goods upper surface detect for the first time qualified, if
Occur in sliding process the second gap detection model interim card, stuck situations such as, then be considered as foundry goods upper surface groove and detect not
Qualified；
Foundry goods upper surface detect for the first time qualified after, reuse the second gap detection model with the second detector gap interference fit
The gap between the edge contour of upper surface detection model and the profile of foundry goods upper surface edge groove is streaked, if occurring described
Second gap detection model cannot be introduced into the situation in gap, then be considered as foundry goods upper surface groove detect for the second time qualified, if occur
The second gap detection model can enter gap and can be slidably situation, then be considered as the detection of foundry goods upper surface groove
Unqualified；
S4, foundry goods side groove detecting step：Foundry goods both sides of the edge groove is detected using lateral detection model, make described
The location division of lateral detection model completes positioning against one group of lateral register pin bank, and makes the lateral detection model test section
Foundry goods both sides of the edge groove is close on top, and subsequently slide the lateral detection model, should ensure that the location division in sliding process
All the time against lateral register pin bank, if do not occur in sliding process described lateral detection model interim card, stuck situations such as, be considered as
Groove detection in foundry goods side is qualified, if occur in sliding process the lateral detection model interim card, stuck situations such as, be considered as casting
The groove detection of part side is unqualified；
Repeat above-mentioned foundry goods side groove detecting step, until completing the detection of the whole grooves in foundry goods side；
S5, foundry goods blanking step：After the completion of detection, the lateral detection model is removed, and upper surface detection model is unloaded
Under, subsequently vertically lifting foundry goods, foundry goods blanking is completed, detect that qualified foundry goods enters subsequent soldering processes immediately, detection does not conform to
The foundry goods of lattice is admitted to garbage area.
The prominent effect of the present invention is：The present invention is by the various detection means matched with foundry goods outer surface, convenient
Intuitively complete the detection that retaining wall on slope size is welded to foundry goods edge, efficiently solve conventional Mechanical processing of casting process
In simple three coordinate detectors that rely on carry out to foundry goods that the caused detection efficiency of full-scale detection is low, testing cost is high, detection
As a result the problems such as cannot truly reflecting foundry goods follow-up assemble welding operating mode.The present invention substantially reduces the time of foundry goods detection, carries
The high efficiency of foundry goods detection, and the reliability of testing result is significantly improved, improve processing enterprise to greatest extent
Production efficiency.Additionally, present configuration is simple, it is easy to process, low manufacture cost, with very high promotional value.
In sum, present configuration is simple, processing cost is low, simple operation, using effect are excellent, makes with very high
With and promotional value.
Hereinafter just accompanying drawing in conjunction with the embodiments, the specific embodiment to the present invention is described in further detail, so that the present invention
Technical scheme is more readily understood, grasps.
Description of the drawings
Fig. 1 is perspective view of the present invention；
Fig. 2 is the schematic top plan view of the present invention；
Fig. 3 is the sectional overhead schematic view of the present invention.
Wherein：1st, detection platform 11, lower surface detection boss 2, upper surface detection model 3, laterally detection model
31st, location division 32, test section 41, major diameter alignment pin 42, minor diameter alignment pin 51, the first lateral register pin
52nd, the second lateral register pin 6, pin post 61, pin projection 71, the first gap detection model 72, the inspection of the second gap
Test sample plate.
Specific embodiment
Present invention is disclosed a kind of process chi suitable for the intricate casting that foundry goods bevel for welding profile is checked with bulk
Very little rapid detection tool and its detection method.
As shown in Fig. 1 ~ Fig. 3, a kind of intricate casting processing dimension rapid detection tool, including detection platform 1, also include to use
Origin reference location component in foundry goods origin reference location, for position in the lateral detection process of foundry goods lateral register component, for casting
The pin component supported in the detection process of part upper surface and the test measuring device for the detection of foundry goods edge groove, the benchmark are fixed
Hyte part, lateral register component and pin component are all fixedly installed in the detection platform 1；
Lower surface detection boss 11 is fixedly installed in the detection platform 1, and the edge contour of boss 11 is detected in the lower surface
Match with the profile of standard size foundry goods lower surface edge groove and the two between there is gap, by the test measuring device
Slip condition in gap can complete the detection to foundry goods lower surface edge groove；
Upper surface detection model 2 completes to fix by the pin component, and the edge contour of model 2 and mark are detected in the upper surface
The profile of object staff cun foundry goods upper surface edge groove match and the two between there is gap, by the test measuring device in gap
Slip condition can complete the detection to foundry goods upper surface edge groove；
Lateral detection model 3 completes positioning, the edge contour of the lateral detection model 3 and mark by the lateral register component
The profile of object staff cun foundry goods both sides of the edge groove matches and the two laminating, by the lateral detection model 3 in foundry goods both sides
Slip condition at edge groove can complete the detection to foundry goods both sides of the edge groove.
The origin reference location component is removable installed in the detection platform 1, the origin reference location component include to
Few three origin reference location pins.
In the present embodiment, the origin reference location component includes two major diameter alignment pins for foundry goods Primary Location
41, and three minor diameter alignment pins 42 for being used for the secondary positioning of foundry goods.
The lateral register component is removable installed in the detection platform 1, in the present embodiment, described lateral fixed
Hyte part is removable installed on lower surface detection boss 11, such is disposed to further enhance this frock
Simple operation during assembling flexibility ratio and use, while be also greatly improved the scope of application of this frock.
The lateral register component includes two groups of lateral register external members for being arranged at foundry goods both sides, per the group lateral register
External member includes the quantity one of at least one pair of lateral register pin bank, the quantity of the lateral register pin bank and foundry goods lateral edge groove
Cause.
Include the first lateral register pin bank and the second lateral register pin bank, first side per the lateral register external member is organized
Shape and bearing of trend phase to positioning pin bank and the arrangement of the second lateral register pin bank and position and foundry goods lateral edge groove
Coupling；
The first lateral register pin bank includes two the first lateral register pins 51 for matching, the second lateral register pin bank
Including two that two match the second lateral register pins 52 for matching, for example, if the slope of the foundry goods lateral edge
Mouth-shaped is consistent in vertical direction, and the bearing of trend of the groove keeps vertical, then fixed in the lateral register pin bank
The bearing of trend of position pin should also keep vertical, i.e., bearing of trend keeping parallelism with the groove.The first lateral register pin
51 and second highly all the matching with the height of foundry goods of lateral register pin 52.Specifically, the first lateral register pin 51
And second lateral register pin 52 the height height that should be greater than equal to foundry goods, such be disposed to guarantee subsequent detection process
In detection fluency and Detection results.
The pin component include at least three be removable installed in the detection platform 1, described for supporting
The pin post 6 of end surface measurement model 2, the height of the pin post 6 are highly matched with foundry goods, and the top of the pin post 6 is solid
Surely be provided with the pin projection 61 for detecting model 2 for connecting the upper surface, offer on upper surface detection model 2 with
The through hole that the pin projection 61 matches；
After the upper surface detects that model 2 completes fixing by the pin post 6, the upper table of model 2 is detected in the upper surface
Face is generally aligned in the same plane interior with the upper surface edge groove of foundry goods.
Herein it should be strongly noted that the shape of upper surface detection model 2 should be with the upper surface shape of foundry goods
Match, if the upper surface shape of the foundry goods is in axially symmetric shape, the upper surface detection model 2 can make the shape of half
By the upper surface, formula, i.e., detect that model 2 is pulled down after side detection is finished and be filled to opposite side, complete secondary detection.Such
More considerations for being in order at difficulty of processing are set, as the upper surface shape of foundry goods does not know, therefore cause the upper surface to be examined
The shape of test sample plate 2 is probably irregular, processes this irregular upper surface detection model 2 and likely results in model change
Shape, impact detection, can just be prevented effectively from the problems referred to above using the upper surface detection model 2 of half formula.
Between the edge contour of the lower surface detection boss 11 and the profile of standard size foundry goods lower surface edge groove
Gap be the first detector gap, the edge contour of upper surface detection model 2 and standard size foundry goods upper surface edge slope
Gap between the profile of mouth is the second detector gap；
The test measuring device is included for detecting the first gap detection component of first detector gap and described for detecting
Second gap detection component of the second detector gap.
The first gap detection component includes two kinds of various sizes of first gap detection models 71, described in one of them
The width of the first gap detection model 71 is equal with the width of first detector gap, another described first gap detection sample
The width of plate 71 is slightly larger than the width of first detector gap；
The second gap detection component includes two kinds of various sizes of second gap detection models 72, and one of them described second
The width of gap detection model 72 is equal with the width of second detector gap, another described second gap detection model 72
Width slightly larger than second detector gap width.
In the first gap detection component, width is examined slightly larger than first gap of the first detector gap width
Difference between the width of the width of test sample plate 71 and first detector gap is 1 ~ 2mm；
In the second gap detection component, width is slightly larger than the second gap detection sample of the second detector gap width
Difference between the width of the width of plate 72 and second detector gap is 1 ~ 2mm.
In the present embodiment, above-mentioned two difference is 1mm, such is disposed to enter in follow-up detection process
Whether the specification of one step detection foundry goods upper and lower end face groove actually reaches processing request.More specifically difference can regard foundry goods
Mismachining tolerance situation defined in process is configured.
In actual operation, in order to simplify the structure of device, reduce processing cost, can first detector gap and
Second detector gap be set to equal, so can significantly lifting subsequent detection operation convenience.
The quantity of the lateral detection model 3 is consistent with the quantity of foundry goods lateral edge groove, each described lateral detection
Model 3 is all matched with the groove of a foundry goods lateral edge；
Described lateral detection model 3 include the location division 31 positioned for its own and be fixedly connected with the location division 31,
For detecting the test section 32 of foundry goods groove, the location division 31 is corresponding with the lateral register pin bank coupling, the test section
The edge contour on 32 tops is coincide with the profile of foundry goods lateral edge groove.
In the present embodiment, described lateral detection model 3 be provided with four altogether, each described lateral detection model 3 all with
The groove of one foundry goods lateral edge matches.The meaning being separately provided the lateral detection model 3 herein is to ensure institute
State the activity flexibility ratio of lateral detection model 3.As the lateral edge groove of foundry goods homonymy is not necessarily be parallel to each other, groove it
Between may there is certain angle, if using one described lateral detection model 3 detect foundry goods homonymy all lateral edge
Groove, then be likely to the situation for occurring model stuck in the sliding process of the lateral detection model 3, more serious can
Can cause to detect the damage of model and groove, impact detection and follow-up production effect.
Present invention further teaches one kind is carried out to intricate casting using above-mentioned intricate casting processing dimension rapid detection tool
The method of processing dimension quick detection, comprises the steps：
S1, foundry goods positioning step：Horizontal positioned detection platform 1, foundry goods to be detected is suspended in midair to above frock so as to vertically fall
Under, the Primary Location of foundry goods is completed by the major diameter alignment pin 41 in the detection platform 1, is subsequently moved along Y-direction
Dynamic foundry goods makes its side against minor diameter alignment pin 42, then moves foundry goods in X direction, makes the small boss on the foundry goods side tight
The minor diameter alignment pin 42 is detained, completes the secondary positioning of foundry goods；
S2, foundry goods lower surface groove detecting step：Using the first gap detection component to being installed in the detection platform 1 under
Gap between the profile of the edge contour of end surface measurement boss 11 and foundry goods lower surface edge groove detected, first use with
The first equal gap detection model 71 of first detector gap width is streaked under the edge contour and foundry goods of the detection boss 11
, if there is not 71 interim card of the first gap detection model, stuck in gap between the profile of end face edge groove in sliding process
Situations such as, then be considered as foundry goods lower surface groove detect for the first time qualified, if occurring the first gap detection sample in sliding process
71 interim card of plate, stuck situations such as, then be considered as the detection of foundry goods lower surface groove unqualified；
Foundry goods lower surface detect for the first time qualified after, reuse the first gap detection model slightly larger than the first detector gap width
Gap between 71 profiles for streaking the detection edge contour of boss 11 and foundry goods lower surface edge groove, if occur described the
One gap detection model 71 cannot be introduced into the situation in gap, then be considered as foundry goods lower surface groove detect for the second time qualified, if occur
The first gap detection model 71 can enter gap and can be slidably situation, then be considered as the inspection of foundry goods lower surface groove
Survey unqualified；
S3, foundry goods upper surface groove detecting step：Upper surface inspection is completed by the pin component being installed in the detection platform 1
The installation of test sample plate 2 is fixed, and subsequently upper surface is detected on edge contour and the foundry goods of model 2 using the second gap detection component
Gap between the profile of end face edge groove detected, first uses second gap equal with the second detector gap width to examine
Test sample plate 72 streaks the gap between the edge contour of upper surface detection model 2 and the profile of foundry goods upper surface edge groove,
If do not occur in sliding process 72 interim card of the second gap detection model, stuck situations such as, be considered as foundry goods upper surface first
Secondary detection qualified, if occur in sliding process 72 interim card of the second gap detection model, stuck situations such as, be considered as on foundry goods
End face groove detection is unqualified；
Foundry goods upper surface detect for the first time qualified after, reuse the second gap detection model slightly larger than the second detector gap width
Gap between the profile of 72 edge contours for streaking upper surface detection model 2 and foundry goods upper surface edge groove, if occur
The second gap detection model 72 cannot be introduced into the situation in gap, then be considered as foundry goods upper surface groove detect for the second time qualified,
If there is the situation that the second gap detection model 72 can enter gap and can be slidably, it is considered as foundry goods upper surface
Groove detection is unqualified；
S4, foundry goods side groove detecting step：Foundry goods both sides of the edge groove is detected using lateral detection model 3, make institute
The location division 31 for stating lateral detection model 3 completes positioning against one group of lateral register pin bank, and examines the lateral detection model 3
Foundry goods both sides of the edge groove is close on the top in survey portion 32, and subsequently slide the lateral detection model 3, should ensure that institute in sliding process
Location division 31 is stated all the time against lateral register pin bank, if not occurring lateral detection 3 interim card of model, stuck etc. in sliding process
Situation, then it is qualified to be considered as the detection of foundry goods side groove, if occurring lateral detection 3 interim card of model, stuck etc. in sliding process
Situation, then be considered as the groove detection of foundry goods side unqualified；
Repeat above-mentioned foundry goods side groove detecting step, until completing the detection of the whole grooves in foundry goods side；
S5, foundry goods blanking step：After the completion of detection, the lateral detection model 3 is removed, and model 2 is detected in the upper surface
Unload, subsequently vertically lift foundry goods, foundry goods blanking is completed, detect that qualified foundry goods enters subsequent soldering processes immediately, detection is not
Qualified foundry goods is admitted to garbage area.
The present invention is by the various detection means matched with foundry goods outer surface, convenient and intuitively complete to foundry goods
The detection of edge welding retaining wall on slope size, efficiently solves three coordinate measurements of simple dependence during conventional Mechanical processing of casting
Instrument carries out to foundry goods that the caused detection efficiency of full-scale detection is low, testing cost is high, testing result cannot truly reflect foundry goods
The problems such as follow-up assemble welding operating mode.The present invention substantially reduces the time of foundry goods detection, improves the efficiency of foundry goods detection, and
And the reliability of testing result is significantly improved, improve the production efficiency of processing enterprise to greatest extent.Additionally, the present invention
Simple structure, it is easy to process, low manufacture cost, with very high promotional value.
In sum, present configuration is simple, processing cost is low, simple operation, using effect are excellent, makes with very high
With and promotional value.
The present invention still has numerous embodiments, all employing equivalents or equivalent transformation and all technical sides for being formed
Case, is within the scope of the present invention.
Claims (11)
1. a kind of intricate casting processing dimension rapid detection tool, including detection platform (1), it is characterised in that：Also include for
The origin reference location component of foundry goods origin reference location, for position in the lateral detection process of foundry goods lateral register component, be used for foundry goods
The pin component supported in the detection process of upper surface and the test measuring device for the detection of foundry goods edge groove, the origin reference location
Component, lateral register component and pin component are all fixedly installed in the detection platform (1)；
Lower surface detection boss (11) is fixedly installed in the detection platform (1), the side of lower surface detection boss (11)
The profile of edge profile and standard size foundry goods lower surface edge groove match and the two between there is gap, by the detection limit
Slip condition of the tool in gap can complete the detection to foundry goods lower surface edge groove；
Upper surface detection model (2) completes to fix by the pin component, the edge contour of upper surface detection model (2)
Match with the profile of standard size foundry goods upper surface edge groove and the two between there is gap, by the test measuring device
Slip condition in gap can complete the detection to foundry goods upper surface edge groove；
Lateral detection model (3) completes positioning, the edge contour of lateral detection model (3) by the lateral register component
Match with the profile of standard size foundry goods both sides of the edge groove and the two is fitted, by lateral detection model (3) in casting
Slip condition at the groove of part both sides of the edge can complete the detection to foundry goods both sides of the edge groove.
2. intricate casting processing dimension rapid detection tool according to claim 1, it is characterised in that：The origin reference location
Component is removable installed in the detection platform (1), and the origin reference location component includes at least three origin reference location pins.
3. intricate casting processing dimension rapid detection tool according to claim 2, it is characterised in that：The origin reference location
Component includes two major diameter alignment pins (41) for foundry goods Primary Location, and three are used for the little straight of the secondary positioning of foundry goods
Footpath alignment pin (42).
4. intricate casting processing dimension rapid detection tool according to claim 1, it is characterised in that：The lateral register
Component is removable installed in the detection platform (1), and the lateral register component includes that two groups are arranged at foundry goods both sides
Lateral register external member, includes at least one pair of lateral register pin bank per the lateral register external member is organized, the lateral register pin bank
Quantity is consistent with the quantity of foundry goods lateral edge groove.
5. intricate casting processing dimension rapid detection tool according to claim 4, it is characterised in that：Described lateral per organizing
Positioning set includes the first lateral register pin bank and the second lateral register pin bank, the first lateral register pin bank and second lateral
The shape of the positioning arrangement of pin bank and position and foundry goods lateral edge groove and bearing of trend match；
The first lateral register pin bank includes two the first lateral register pins (51) for matching, the second lateral register pin
Group includes the second lateral register pin (52) that two two for matching match, the first lateral register pin (51) and second
Highly all the matching with the height of foundry goods of lateral register pin (52).
6. intricate casting processing dimension rapid detection tool according to claim 1, it is characterised in that：The pin component
It is removable installed in, including at least three, the pin that the detection platform (1) is upper, be used for supporting upper surface detection model (2)
Post (6), the height of pin post (6) are highly matched with foundry goods, the top of pin post (6) be fixedly installed for
Connect pin projection (61) of upper surface detection model (2), offer and the pin on upper surface detection model (2)
The through hole that nail raised (61) matches；
After upper surface detection model (2) completes fixing by pin post (6), upper surface detection model (2)
Upper surface and foundry goods upper surface edge groove be generally aligned in the same plane in.
7. intricate casting processing dimension rapid detection tool according to claim 1, it is characterised in that：The lower surface inspection
The gap that surveys between the edge contour of boss (11) and the profile of standard size foundry goods lower surface edge groove is between the first detection
Gap, the gap between the edge contour of upper surface detection model (2) and the profile of standard size foundry goods upper surface edge groove
For the second detector gap；
The test measuring device is included for detecting the first gap detection component of first detector gap and described for detecting
Second gap detection component of the second detector gap.
8. intricate casting processing dimension rapid detection tool according to claim 7, it is characterised in that：First gap
Detection components include two kinds various sizes of first gap detection model (71), one of them described first gap detection model
(71) coordinate with first detector gap, another described first gap detection model (71) and the first detector gap mistake
It is full of cooperation；
The second gap detection component includes two kinds various sizes of second gap detection model (72), and one of them described
Two gap detection models (72) are coordinated with first detector gap, another described second gap detection model (72) with described
First detector gap interference fit.
9. intricate casting processing dimension rapid detection tool according to claim 8, it is characterised in that：First gap
Width and institute in detection components with the first gap detection model (71) of the first detector gap width interference fit
It is 1-2mm to state the difference between the width of the first detector gap；With second detector gap in the second gap detection component
Difference between the width of the width of the second gap detection model (72) of width interference fit and second detector gap
For 1-2mm.
10. intricate casting processing dimension rapid detection tool according to claim 4, it is characterised in that：The lateral inspection
The quantity of test sample plate (3) is consistent with the quantity of foundry goods lateral edge groove, and each described lateral detection model (3) is all cast with one
The groove of part lateral edge matches；
Lateral detection model (3) is included the location division (31) positioned for its own and is fixed with the location division (31)
Connect, be used for detecting the test section (32) of foundry goods groove, location division (31) are corresponding with the lateral register pin bank coupling, institute
The profile of the edge contour and foundry goods lateral edge groove of stating test section (32) top coincide.
A kind of 11. usage rights require the intricate casting processing dimension rapid detection tool pair described in 1 to 10 described in any one
The method that intricate casting is processed size quick detection, it is characterised in that comprise the steps：
S1, foundry goods positioning step：Horizontal positioned detection platform (1), foundry goods to be detected is suspended in midair to above frock so as to vertically fall
Under, the Primary Location of foundry goods is completed by the major diameter alignment pin (41) on detection platform (1), subsequently mobile casting
Part makes its side against minor diameter alignment pin (42), and moving foundry goods again, so that the small boss on the foundry goods side is linked closely described little
Diameter alignment pin (42), completes the secondary positioning of foundry goods；
S2, foundry goods lower surface groove detecting step：Using the first gap detection component to being installed in the detection platform (1)
Gap between the edge contour of lower surface detection boss (11) and the profile of foundry goods lower surface edge groove is detected, is first made
Edge contour and the casting of detection boss (11) is streaked with the first gap detection model (71) coordinated with the first detector gap
, if there is not described first gap detection model (71) card in gap between the profile of part lower surface edge groove in sliding process
, stuck situations such as, then be considered as foundry goods lower surface groove detect for the first time qualified, if occurring first gap in sliding process
Detection model (71) interim card, stuck situations such as, then be considered as the detection of foundry goods lower surface groove unqualified；
Foundry goods lower surface detect for the first time qualified after, reuse the first gap detection with the first detector gap width interference fit
Model (71) streaks the gap between the edge contour of detection boss (11) and the profile of foundry goods lower surface edge groove, if going out
Existing first gap detection model (71) cannot be introduced into the situation in gap, then be considered as foundry goods lower surface groove and detect conjunction for the second time
Lattice, if there is the situation that the first gap detection model (71) can enter gap and can be slidably, are considered as foundry goods
Lower surface groove detection is unqualified；
S3, foundry goods upper surface groove detecting step：Upper surface is completed by the pin component being installed in the detection platform (1)
The installation of detection model (2) is fixed, subsequently using the second gap detection component to the edge contour of upper surface detection model (2) with
Gap between the profile of foundry goods upper surface edge groove detected, first uses the second gap coordinated with the second detector gap
Detection model (72) is streaked between the edge contour of upper surface detection model (2) and the profile of foundry goods upper surface edge groove
Gap, if do not occur in sliding process the second gap detection model (72) interim card, stuck situations such as, be considered as foundry goods upper end
It is qualified that face is detected for the first time, if occur in sliding process the second gap detection model (72) interim card, stuck situations such as, depending on
Detect for foundry goods upper surface groove unqualified；
Foundry goods upper surface detect for the first time qualified after, reuse the second gap detection model with the second detector gap interference fit
(72) gap between the edge contour of upper surface detection model (2) and the profile of foundry goods upper surface edge groove is streaked, if
There is the situation that the second gap detection model (72) cannot be introduced into gap, be then considered as foundry goods upper surface groove and detect for second
Qualified, if there is the situation that the second gap detection model (72) can enter gap and can be slidably, it is considered as casting
The groove detection of part upper surface is unqualified；
S4, foundry goods side groove detecting step：Foundry goods both sides of the edge groove is detected using lateral detection model (3), make
The location division (31) of lateral detection model (3) completes positioning against one group of lateral register pin bank, and makes the lateral detection
Foundry goods both sides of the edge groove is close on the top of model (3) test section (32), lateral detection model (3) of subsequently sliding, and slides
During should ensure that the location division (31) all the time against lateral register pin bank, if not occurring the lateral detection in sliding process
Model (3) interim card, stuck situations such as, then it is qualified to be considered as the detection of foundry goods side groove, if occurring the lateral inspection in sliding process
Test sample plate (3) interim card, stuck situations such as, then be considered as the detection of foundry goods side groove unqualified；
Repeat above-mentioned foundry goods side groove detecting step, until completing the detection of the whole grooves in foundry goods side；
S5, foundry goods blanking step：After the completion of detection, lateral detection model (3) is removed, and model is detected in the upper surface
(2) unload, subsequently vertically lift foundry goods, foundry goods blanking is completed, detect that qualified foundry goods enters subsequent soldering processes immediately, detection
Underproof foundry goods is admitted to garbage area.
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Address after: 213011 258 Wuyi Road, Changzhou, Jiangsu Patentee after: CRRC Qishuyan Locomotive and Rolling Stock Technology Research Institute Co.,Ltd. Country or region after: China Address before: 213011 258 Wuyi Road, Changzhou, Jiangsu Patentee before: CRRC QISHUYAN INSTITUTE Co.,Ltd. Country or region before: China |