CN106482611B - Intricate casting processing dimension rapid detection tool and its detection method - Google Patents
Intricate casting processing dimension rapid detection tool and its detection method Download PDFInfo
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- CN106482611B CN106482611B CN201610572038.5A CN201610572038A CN106482611B CN 106482611 B CN106482611 B CN 106482611B CN 201610572038 A CN201610572038 A CN 201610572038A CN 106482611 B CN106482611 B CN 106482611B
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- 238000001514 detection method Methods 0.000 title claims abstract description 304
- 238000005266 casting Methods 0.000 title claims abstract description 250
- 238000012545 processing Methods 0.000 title claims abstract description 28
- 238000012360 testing method Methods 0.000 claims abstract description 38
- 238000000034 method Methods 0.000 claims description 58
- 238000012797 qualification Methods 0.000 claims description 14
- 238000007689 inspection Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 3
- 238000005476 soldering Methods 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 10
- 230000001737 promoting effect Effects 0.000 abstract description 3
- 238000003466 welding Methods 0.000 description 13
- 238000004519 manufacturing process Methods 0.000 description 8
- 230000001788 irregular Effects 0.000 description 3
- 230000003447 ipsilateral effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 1
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- 239000002355 dual-layer Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
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- 238000004441 surface measurement Methods 0.000 description 1
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
- G01B5/14—Measuring arrangements characterised by the use of mechanical techniques for measuring distance or clearance between spaced objects or spaced apertures
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B5/00—Measuring arrangements characterised by the use of mechanical techniques
Abstract
Present invention discloses a kind of Mechanical processing of casting size rapid detection tool and its detection methods, including detection platform, origin reference location component, lateral register component, pin component and test measuring device, lower end surface detection boss is set in detection platform and the profile of its profile and standard size casting lower end surface groove matches and there are gaps between the two, it detects template and completes to fix by pin component in upper surface, and the profile of its profile and standard size casting upper surface groove matches and there are gaps between the two, by the achievable detection to casting upper and lower end face edge groove of slip condition of the test measuring device in gap；The edge contour of lateral detection template matches with the profile of standard size casting both sides of the edge groove and the two is bonded, by groove contour template casting both sides of the edge groove the achievable detection to casting both sides of the edge groove of slip condition.The configuration of the present invention is simple, operation is convenient, using effect is excellent, has very high use and promotional value.
Description
Technical field
The present invention relates to the detecting tools and its detection method of a kind of intricate casting processing dimension, in particular to a kind of to be applicable in
In the detecting tool and its detection method of casting welding groove profile and bulk inspection, belong to workpiece sensing field.
Background technique
In vehicle part manufacture field, all kinds of complicated machining casting, such as bogie bracket, it is vehicle connection framework
In critical component.In general, after cast casting molding, being needed all on the outside of casting in the process of this kind of casting
The welding groove of multiple tracks different directions and spatial position is opened up on side wall.Be arranged the welding groove purpose be it is convenient and
Simplify the casting assembling process in successive castings welding process.
After the completion of Mechanical processing of casting, in the horizontal direction with the casting marginal position of vertical direction, it can be provided with dual-layer welding
Groove.Since the spatial position size between the geomery and different directions groove of groove itself can all directly affect subsequent casting
The quality of part welding procedure, therefore have strict requirements for the specific size etc. of the shape of casting, casting edge groove.
Due to the irregular shape of casting itself, cause the design parameter of above-mentioned specification and size can not be by conventional amount
Tool detection or detection, therefore during current Mechanical processing of casting, processing enterprise is all mostly by three coordinate detectors to casting
After part carries out full-scale inspection, qualified casting finished products can be just sent into the assemble welding process of next step.But using in this way
Manufacturing procedure and process equipment, disadvantage it is clear that three coordinate detectors involve great expense and detection effect is limited, if
Bulk article all passes through three coordinate detectors and is detected, not only low efficiency and testing cost is too high.Dimensional gaughing simultaneously obtains
Data result out also can not really reflect assembling deviation caused by the difference of each single-piece in assembling process completely.
Chinese patent CN103075984A discloses a kind of product size detection jig, including one can be horizontally placed at it is to be checked
The zero plane above all measuring points to be checked of product is surveyed, each test point that product to be detected is corresponded on the zero plane is respectively equipped with one
Detection through-hole, the activity in each detection through-hole that corresponds to plug a PIN needle, and the height of each PIN needle is the PIN
The calibrated altitude of the corresponding test point of needle is the distance between to the zero plane upper surface.
Above-mentioned patent although can be realized product size detection purpose, but the technical solution structure in above-mentioned patent compared with
To be single, only it is capable of the single plane of testing product.And the technical solution is only able to detect the cast product of regular shape, for
The complexity machining substandard product of this kind of shape of casting, above-mentioned technical proposal can not be completed to detect accordingly.
In conclusion how to provide, a kind of using effect is good, and processing cost is low, and can quickly detect this kind of intricate casting
The tooling of welding groove correlation morpheme size, just become one urgently processing enterprise solve the problems, such as.
Summary of the invention
In view of the prior art, there are drawbacks described above, and the purpose of the present invention is to propose to one kind to be suitable for casting welding groove profile
With the intricate casting processing dimension rapid detection tool of bulk inspection.
The purpose of the present invention will be realized through the following technical scheme:
A kind of intricate casting processing dimension rapid detection tool, including detection platform (1) further include fixed for casting benchmark
The origin reference location component of position, is used for the detection of casting upper surface at the lateral register component for positioning in the lateral detection process of casting
The pin component that supports in the process and test measuring device for the detection of casting edge groove, it is the origin reference location component, lateral
Positioning component and pin component are fixedly installed in the detection platform；
Lower end surface detection boss is fixedly installed in the detection platform, the edge contour of lower end surface detection boss with
The profile of standard size casting lower end surface edge groove matches and there are gaps between the two, by the test measuring device in gap
In the achievable detection to casting lower end surface edge groove of slip condition；
Upper surface detects template and completes to fix by the pin component, the edge contour of upper surface detection template with
The profile of standard size casting upper surface edge groove matches and there are gaps between the two, by the test measuring device in gap
In the achievable detection to casting upper surface edge groove of slip condition；
Lateral detection template is completed to position by the lateral register component, the edge contour of the lateral detection template with
The profile of standard size casting both sides of the edge groove matches and the two is bonded, by the lateral detection template in casting two sides
The achievable detection to casting both sides of the edge groove of slip condition at edge groove.
Preferably, the origin reference location component is removable installed in the detection platform, the origin reference location component
Including at least three origin reference location pins.
Preferably, the origin reference location component includes two major diameter positioning pins for being used for casting Primary Location, Yi Jisan
Root is used for the minor diameter positioning pin of the secondary positioning of casting.
Preferably, the lateral register component is removable installed in the detection platform, the lateral register component
The lateral register external member of casting two sides is set to including two groups, lateral register external member described in every group includes at least a pair of of lateral register
The quantity of pin bank, the lateral register pin bank is consistent with the quantity of casting lateral edge groove.
Preferably, lateral register external member described in every group includes the first lateral register pin bank and the second side to positioning pin group, institute
State the first lateral register pin bank and arrangement from the second side to positioning pin group and position and casting lateral edge groove shape and prolong
Direction is stretched to match；
The first lateral register pin bank includes two the first lateral register pins to match, and second side is to positioning pin
Group includes the second side for matching of two two to match to positioning pin, the first lateral register pin and the second lateral register
The height of pin matches with the height of casting.
Preferably, the pin component is removable installed in the detection platform, is used to support including at least three
The pin column of the upper surface detection template, height and the casting height of the pin column match, the top of the pin column
It is fixedly installed the pin protrusion for connecting upper surface detection template, is offered on the upper surface detection template and institute
State the through-hole that pin protrusion matches；
After when the upper surface, detection template completes fixed by the pin column, the upper table of the upper surface detection template
The upper surface edge groove of face and casting is in the same plane.
Preferably, the profile of the edge contour of the lower end surface detection boss and standard size casting lower end surface edge groove
Between gap be the first detector gap, the edge contour and standard size casting upper surface edge of upper surface detection template
Gap between the profile of groove is the second detector gap；
The test measuring device includes the first gap detection component for detecting first detector gap and for detecting
Second gap detection component of second detector gap.
Preferably, the first gap detection component includes two kinds of various sizes of first gap detection templates, wherein one
A first gap detection template and first detector gap cooperate, another described first gap detection template with it is described
First detector gap interference fit；
The second gap detection component includes two kinds of various sizes of second gap detection templates, one of them described the
Two gap detection templates and first detector gap cooperate, another described second gap detection template and first detection
Gap interference fit.
Preferably, described first be interference fitted in the first gap detection component with the first detector gap width
Difference between the width of gap detection template and the width of first detector gap is 1 ~ 2mm；
It examines in second gap in the second gap detection component with the second detector gap width interference fit
Difference between the width of test sample plate and the width of second detector gap is 1 ~ 2mm；
Preferably, the quantity of the lateral detection template is consistent with the quantity of casting lateral edge groove, each side
Groove to detection template with a casting lateral edge matches；
The lateral detection template includes the positioning region positioned for its own and is fixedly connected, uses with the positioning region
In the test section of detection casting groove, the positioning region is corresponding with the lateral register pin bank matching, the test section top
The profile of edge contour and casting lateral edge groove coincide.
Intricate casting is carried out using above-mentioned intricate casting processing dimension rapid detection tool present invention further teaches a kind of
The method that processing dimension quickly detects, includes the following steps:
S1, casting positioning step: horizontal positioned detection platform suspends casting to be detected to tooling in midair, keeps it vertical
It falls, the Primary Location of casting is completed by the major diameter positioning pin being mounted in the detection platform, then mobile casting makes
One side abuts minor diameter positioning pin, then moving casting makes the small boss on the casting side link closely minor diameter positioning
Pin, completes the secondary positioning of casting；
S2, casting lower end surface groove detecting step: using the first gap detection component to being installed in the detection platform
Lower end surface detection boss edge contour and casting lower end surface edge groove profile between gap detected, first use
Edge contour and the casting lower end surface side of the detection boss are streaked with the first gap detection template of the first detector gap cooperation
Gap between the profile of edge groove, if not occurring situations such as the first gap detection template Caton, stuck in sliding process,
It is considered as casting lower end surface groove and detects qualification for the first time, if occurs the first gap detection template Caton, card in sliding process
It waits indefinitely situation, then it is unqualified to be considered as the detection of casting lower end surface groove；
After qualification is detected for the first time in casting lower end surface, the first gap with the first detector gap width interference fit is reused
Detection template streaks the gap between the edge contour of the detection boss and the profile of casting lower end surface edge groove, if there is institute
The case where the first gap detection template cannot be introduced into gap is stated, then is considered as casting lower end surface groove and detects qualification for the second time, if going out
Show the situation that the first gap detection template is able to enter gap and can be free to slide, is then considered as the inspection of casting lower end surface groove
It surveys unqualified；
S3, casting upper surface groove detecting step: upper end is completed by the pin component being installed in the detection platform
The installation of face detection template is fixed, then using the second gap detection component to the edge contour and casting of upper surface detection template
Gap between the profile of upper surface edge groove is detected, and the second gap detection with the cooperation of the second detector gap is first used
Template streaks the gap between the edge contour of the upper surface detection template and the profile of casting upper surface edge groove, if sliding
Do not occur situations such as the second gap detection template Caton, stuck in the process, being then considered as casting upper surface, detection is closed for the first time
Lattice are considered as the inspection of casting upper surface groove if occurring situations such as the second gap detection template Caton, stuck in sliding process
It surveys unqualified；
After qualification is detected for the first time in casting upper surface, the second gap detection with the second detector gap interference fit is reused
Template streaks the gap between the edge contour of the upper surface detection template and the profile of casting upper surface edge groove, if occurring
The case where second gap detection template cannot be introduced into gap is then considered as casting upper surface groove and detects qualification for the second time, if
There is the situation that the second gap detection template is able to enter gap and can be free to slide, is then considered as casting upper surface groove
It detects unqualified；
S4, casting side groove detecting step: casting both sides of the edge groove is detected using lateral detection template, is made
Positioning is completed against one group of lateral register pin bank in the positioning region of the lateral detection template, and makes the lateral detection template detection
Casting both sides of the edge groove is close on the top in portion, then slides the lateral detection template, it is described fixed to should ensure that in sliding process
Position portion abuts lateral register pin bank always, if not occurring situations such as lateral detection template Caton, stuck in sliding process,
It is qualified to be considered as the detection of casting side groove, if occurring situations such as lateral detection template Caton, stuck in sliding process, depending on
It is detected for casting side groove unqualified；
Above-mentioned casting side groove detecting step is repeated, until completing the detection of casting side whole groove；
S5, casting blanking step: after the completion of detection, the lateral detection template is removed, and sample is detected into the upper surface
Plate unloads, and then vertically lifts casting, completes casting blanking, detects qualified casting and enters subsequent soldering processes immediately, detects
Underproof casting is admitted to garbage area.
Protrusion effect of the invention are as follows: the present invention is convenient by the various detection means to match with casting outer surface
The detection to casting edge welding retaining wall on slope size is intuitively completed, previous Mechanical processing of casting process is efficiently solved
In rely on merely three coordinate detectors to casting carry out detection efficiency caused by full-scale detection is low, testing cost is high, detection
As a result the problems such as can not really reflecting casting subsequent assemble welding operating condition.The present invention substantially reduces the time of casting detection, mentions
The high efficiency of casting detection, and the reliability of testing result is significantly improved, processing enterprise is improved to the maximum extent
Production efficiency.In addition, the configuration of the present invention is simple, easy to process, low manufacture cost is had great popularization value.
In conclusion the configuration of the present invention is simple, processing cost are low, operation is convenient, using effect is excellent, there is very high make
With and promotional value.
Just attached drawing in conjunction with the embodiments below, the embodiment of the present invention is described in further detail, so that of the invention
Technical solution is more readily understood, grasps.
Detailed description of the invention
Fig. 1 is schematic diagram of the three-dimensional structure；
Fig. 2 is schematic top plan view of the invention；
Fig. 3 is sectional overhead schematic view of the invention.
Wherein: 1, detection platform 11, lower end surface detection boss 2, upper surface detect template 3, laterally detect template
31, positioning region 32, test section 41, major diameter positioning pin 42, minor diameter positioning pin 51, the first lateral register pin
52, the second side is examined to positioning pin 6, pin column 61, pin protrusion 71, the first gap detection template 72, the second gap
Test sample plate.
Specific embodiment
Ruler is processed suitable for casting welding groove profile and the intricate casting of bulk inspection present invention discloses a kind of
Very little rapid detection tool and its detection method.
As shown in Fig. 1 ~ Fig. 3, a kind of intricate casting processing dimension rapid detection tool, including detection platform 1, it further include using
In the origin reference location component of casting origin reference location, the lateral register component for being positioned in the lateral detection process of casting, for casting
The pin component supported in the detection process of part upper surface and the test measuring device for the detection of casting edge groove, the benchmark are fixed
Hyte part, lateral register component and pin component are fixedly installed in the detection platform 1；
Lower end surface detection boss 11 is fixedly installed in the detection platform 1, the edge of the lower end surface detection boss 11
The profile of profile and standard size casting lower end surface edge groove matches and there are gaps between the two, by the test measuring device
The achievable detection to casting lower end surface edge groove of slip condition in gap；
Upper surface detects template 2 and completes to fix by the pin component, the edge contour of the upper surface detection template 2
Match with the profile of standard size casting upper surface edge groove and between the two there are gap, by the test measuring device
The achievable detection to casting upper surface edge groove of slip condition in gap；
Lateral detection template 3 is completed to position by the lateral register component, the edge contour of the lateral detection template 3
Match with the profile of standard size casting both sides of the edge groove and the two is bonded, by the lateral detection template 3 in casting
The achievable detection to casting both sides of the edge groove of slip condition at the groove of both sides of the edge.
The origin reference location component is removable installed in the detection platform 1, and the origin reference location component includes extremely
Few three origin reference location pins.
In the present embodiment, the origin reference location component includes two major diameter positioning pins for being used for casting Primary Location
41 and three be used for the secondary positioning of casting minor diameter positioning pin 42.
The lateral register component is removable installed in the detection platform 1, in the present embodiment, described lateral fixed
Hyte part is removable installed on the lower end surface detection boss 11, and such setting is to further enhance this tooling
The operation convenience in flexibility ratio and use process is assembled, while the scope of application of this tooling is also greatly improved.
The lateral register component includes two groups of lateral register external members for being set to casting two sides, lateral register described in every group
External member includes at least a pair of of lateral register pin bank, the quantity of the lateral register pin bank and the quantity one of casting lateral edge groove
It causes.
Lateral register external member described in every group includes the first lateral register pin bank and the second side to positioning pin group, first side
To positioning pin bank and the second side to the arrangement of positioning pin group and the shape and extending direction phase of position and casting lateral edge groove
Matching；
The first lateral register pin bank includes two the first lateral register pins 51 to match, second lateral register
Pin bank includes the second side for matching of two two to match to positioning pin 52, for example, if the casting lateral edge
Bevel shape it is consistent in vertical direction, and the extending direction of the groove keeps vertical, then the lateral register pin bank
The extending direction of middle positioning pin should also be kept vertically, i.e., with the extending direction keeping parallelism of the groove.First side is to calmly
Position pin 51 and the second side match with the height of casting to the height of positioning pin 52.Specifically, first lateral register
Pin 51 and the second side should be greater than the height equal to casting to the height of positioning pin 52, and such setting is in order to ensure subsequent detection
Detection fluency and detection effect in the process.
The pin component includes at least three and is removable installed in the detection platform 1, is used to support on described
The pin column 6 of end surface measurement template 2, height and the casting height of the pin column 6 match, and the top of the pin column 6 is solid
Surely be provided with the pin protrusion 61 for connecting upper surface detection template 2, offered on the upper surface detection template 2 with
The through-hole that the pin protrusion 61 matches；
After when the upper surface, detection template 2 completes fixed by the pin column 6, the upper surface detection template 2
The upper surface edge groove of upper surface and casting is in the same plane.
Herein it should be strongly noted that the shape of upper surface detection template 2 should be with the upper surface shape of casting
Match, if the upper surface shape of the casting is in axially symmetric shape, the upper surface detection template 2 can be made the shape of half
Upper surface detection template 2 is removed after side is detected and is filled to the other side, completes secondary detection by formula.It is such
The considerations of setting is more for difficulty of processing causes the upper surface to be examined since the upper surface shape of casting is uncertain
The shape of test sample plate 2 is probably irregular, processes this irregular upper surface detection template 2 and likely results in template change
Shape influences detection, can effectively avoid the above problem using the upper surface detection template 2 of half formula.
Between the edge contour of the lower end surface detection boss 11 and the profile of standard size casting lower end surface edge groove
Gap be the first detector gap, the edge contour of upper surface detection template 2 and standard size casting upper surface edge slope
Gap between the profile of mouth is the second detector gap；
The test measuring device includes the first gap detection component for detecting first detector gap and for detecting
Second gap detection component of second detector gap.
The first gap detection component includes two kinds of various sizes of first gap detection templates 71, described in one of them
The width of first gap detection template 71 is equal with the width of first detector gap, another described first gap detection sample
The width of plate 71 is slightly larger than the width of first detector gap；
The second gap detection component includes two kinds of various sizes of second gap detection templates 72, described in one of them
The width of second gap detection template 72 is equal with the width of second detector gap, another described second gap detection sample
The width of plate 72 is slightly larger than the width of second detector gap.
Width is examined slightly larger than first gap of the first detector gap width in the first gap detection component
Difference between the width of test sample plate 71 and the width of first detector gap is 1 ~ 2mm；
Width is examined slightly larger than second gap of the second detector gap width in the second gap detection component
Difference between the width of test sample plate 72 and the width of second detector gap is 1 ~ 2mm.
In the present embodiment, above-mentioned two difference is 1mm, it is such setting be in order in subsequent detection process into
Whether the specification of one step detection casting upper and lower end face groove actually reaches processing request.More specifically difference can regard casting
Mismachining tolerance situation defined in process is configured.
In actual operation, in order to simplify the structure of device, reduce processing cost, can will first detector gap and
Second detector gap is set as equal, so can significantly promote the convenience of subsequent detection operation.
The quantity of the lateral detection template 3 is consistent with the quantity of casting lateral edge groove, each lateral detection
Groove of the template 3 with a casting lateral edge matches；
The lateral detection template 3 includes fixing company for the positioning region 31 of its own positioning and with the positioning region 31
It connects, the test section 32 for detecting casting groove, the positioning region 31 is corresponding with the lateral register pin bank matching, the detection
The edge contour on 32 top of portion and the profile of casting lateral edge groove coincide.
In the present embodiment, the lateral detection template 3 is altogether there are four settings, each lateral detection template 3 with
The groove of one casting lateral edge matches.It is the meaning that the lateral detection template 3 is separately provided to guarantee institute herein
State the activity flexibility ratio of lateral detection template 3.Since the ipsilateral lateral edge groove of casting is not necessarily to be parallel to each other, groove it
Between may have certain angle, if detecting the ipsilateral all lateral edges of casting using a lateral detection template 3
Groove, then it is stuck to be likely to that there is a situation where templates in the sliding process of the lateral detection template 3, it is more serious can
The damage that detection template and groove can be will lead to influences detection and subsequent production effect.
Intricate casting is carried out using above-mentioned intricate casting processing dimension rapid detection tool present invention further teaches a kind of
The method that processing dimension quickly detects, includes the following steps:
S1, casting positioning step: horizontal positioned detection platform 1 suspends casting to be detected to tooling in midair, keeps it vertical
It falls, the Primary Location of casting is completed by the major diameter positioning pin 41 being mounted in the detection platform 1, then along Y-direction
Mobile casting makes one side against minor diameter positioning pin 42, then moves casting in X direction, makes the small boss on the casting side
Link closely the minor diameter positioning pin 42, completes the secondary positioning of casting；
S2, casting lower end surface groove detecting step: using the first gap detection component to being installed in the detection platform 1
Lower end surface detection boss 11 edge contour and casting lower end surface edge groove profile between gap detected, first make
Edge contour and the casting of the detection boss 11 are streaked with the first gap detection template 71 equal with the first detector gap width
Gap between the profile of part lower end surface edge groove, if do not occur in sliding process 71 Caton of the first gap detection template,
Situations such as stuck, is then considered as casting lower end surface groove and detects qualification for the first time, if occurring the first gap inspection in sliding process
71 Caton of test sample plate, it is stuck situations such as, then be considered as casting lower end surface groove detection it is unqualified；
After qualification is detected for the first time in casting lower end surface, the first gap detection slightly larger than the first detector gap width is reused
Template 71 streaks the gap between the edge contour of the detection boss 11 and the profile of casting lower end surface edge groove, if there is institute
The case where the first gap detection template 71 cannot be introduced into gap is stated, then is considered as casting lower end surface groove and detects qualification for the second time, if
There is the situation that the first gap detection template 71 is able to enter gap and can be free to slide, is then considered as casting lower end surface slope
Mouth detection is unqualified；
S3, casting upper surface groove detecting step: upper end is completed by the pin component being installed in the detection platform 1
The installation of face detection template 2 is fixed, then the edge contour using the second gap detection component to upper surface detection template 2 and casting
Gap between the profile of part upper surface edge groove is detected, and is first used between second equal with the second detector gap width
Between gap detection template 72 streaks between the edge contour of the upper surface detection template 2 and the profile of casting upper surface edge groove
Gap is considered as casting upper surface if not occurring situations such as 72 Caton of the second gap detection template, stuck in sliding process
One-time detection is qualified, if occurring situations such as 72 Caton of the second gap detection template, stuck in sliding process, is considered as casting
Groove detection in upper surface is unqualified；
After qualification is detected for the first time in casting upper surface, the second gap detection slightly larger than the second detector gap width is reused
Template 72 streaks the gap between the edge contour of the upper surface detection template 2 and the profile of casting upper surface edge groove, if
There is the case where the second gap detection template 72 cannot be introduced into gap, is then considered as casting upper surface groove and detects conjunction for the second time
Lattice are considered as on casting if there is the situation that the second gap detection template 72 is able to enter gap and can be free to slide
End face groove detection is unqualified；
S4, casting side groove detecting step: detecting casting both sides of the edge groove using lateral detection template 3,
So that the positioning region 31 of the lateral detection template 3 is completed positioning against one group of lateral register pin bank, and makes the lateral detection sample
Casting both sides of the edge groove is close on the top of 3 test section 32 of plate, then slides the lateral detection template 3, answers in sliding process
Guarantee the positioning region 31 always against lateral register pin bank, if do not occur in sliding process lateral 3 Caton of detection template,
Situations such as stuck, it is qualified to be then considered as the detection of casting side groove, if occur in sliding process lateral 3 Caton of detection template,
Situations such as stuck, it is unqualified to be then considered as the detection of casting side groove；
Above-mentioned casting side groove detecting step is repeated, until completing the detection of casting side whole groove；
S5, casting blanking step: after the completion of detection, the lateral detection template 3 is removed, and sample is detected into the upper surface
Plate 2 unloads, and then vertically lifts casting, completes casting blanking, detects qualified casting and enters subsequent soldering processes immediately, detects
Underproof casting is admitted to garbage area.
The present invention is convenient and intuitively complete to casting by the various detection means to match with casting outer surface
Edge welds the detection of retaining wall on slope size, efficiently solves three coordinate measurements of simple dependence during previous Mechanical processing of casting
Instrument carries out that detection efficiency caused by full-scale detection is low, testing cost is high, testing result can not really reflect casting to casting
The problems such as subsequent assemble welding operating condition.The present invention substantially reduces the time of casting detection, improves the efficiency of casting detection, and
And the reliability of testing result is significantly improved, the production efficiency of processing enterprise is improved to the maximum extent.In addition, of the invention
Structure is simple, easy to process, and low manufacture cost has great popularization value.
In conclusion the configuration of the present invention is simple, processing cost are low, operation is convenient, using effect is excellent, there is very high make
With and promotional value.
Still there are many embodiment, all technical sides formed using equivalents or equivalent transformation by the present invention
Case is within the scope of the present invention.
Claims (10)
1. a kind of carry out the side that processing dimension quickly detects to intricate casting using intricate casting processing dimension rapid detection tool
Method, which is characterized in that the intricate casting processing dimension rapid detection tool, including detection platform (1), it is fixed for casting benchmark
The origin reference location component of position, is used for the detection of casting upper surface at the lateral register component for positioning in the lateral detection process of casting
The pin component that supports in the process and test measuring device for the detection of casting edge groove, it is the origin reference location component, lateral
Positioning component and pin component are fixedly installed on the detection platform (1)；Detect boss (11) fixed setting in lower end surface
In on the detection platform (1), the edge contour and standard size casting lower end surface edge of boss (11) are detected in the lower end surface
The profile of groove matches and there are gaps between the two, achievable to casting by slip condition of the test measuring device in gap
The detection of part lower end surface edge groove；Upper surface detects template (2) and completes to fix by the pin component, the upper surface inspection
The edge contour of test sample plate (2) and the profile of standard size casting upper surface edge groove match and between the two there are gap,
By the achievable detection to casting upper surface edge groove of slip condition of the test measuring device in gap；Lateral detection
Template (3) is completed to position by the lateral register component, and the edge contour and standard size of lateral detection template (3) are cast
The profile of part both sides of the edge groove matches and the two is bonded, by the lateral detection template (3) on casting both sides of the edge slope
The achievable detection to casting both sides of the edge groove of slip condition at mouthful,
Its method includes the following steps:
S1, casting positioning step: casting to be detected is suspended in midair to tooling, falls it vertically by horizontal positioned detection platform (1)
Under, the Primary Location of casting is completed by the major diameter positioning pin (41) being mounted on the detection platform (1), then mobile casting
Part makes one side against minor diameter positioning pin (42), and moving casting again, so that the small boss on the casting side is linked closely described small
Diameter positioning pin (42) completes the secondary positioning of casting；
S2, casting lower end surface groove detecting step: using the first gap detection component to being installed on the detection platform (1)
Gap between the edge contour of lower end surface detection boss (11) and the profile of casting lower end surface edge groove is detected, and is first made
With edge contour and the casting for streaking detection boss (11) with the first gap detection template (71) that the first detector gap cooperates
Gap between the profile of part lower end surface edge groove, if not occurring the first gap detection template (71) card in sliding process
Pause, stuck situation, is then considered as casting lower end surface groove and detects qualification for the first time, if occurring first gap in sliding process
Template (71) Caton, stuck situation are detected, then it is unqualified to be considered as the detection of casting lower end surface groove；
After qualification is detected for the first time in casting lower end surface, the first gap detection with the first detector gap width interference fit is reused
Template (71) streaks the gap between the edge contour of detection boss (11) and the profile of casting lower end surface edge groove, if going out
The case where existing first gap detection template (71) cannot be introduced into gap, then be considered as casting lower end surface groove and detect conjunction for the second time
Lattice are considered as casting if there is the situation that the first gap detection template (71) is able to enter gap and can be free to slide
Groove detection in lower end surface is unqualified；
S3, casting upper surface groove detecting step: upper surface is completed by the pin component being installed on the detection platform (1)
Detection template (2) installation fix, then using the second gap detection component to upper surface detection template (2) edge contour with
Gap between the profile of casting upper surface edge groove is detected, and the second gap with the cooperation of the second detector gap is first used
Detection template (72) is streaked between the edge contour of upper surface detection template (2) and the profile of casting upper surface edge groove
Gap is considered as casting upper end if not occurring the second gap detection template (72) Caton, stuck situation in sliding process
It is qualified that face is detected for the first time, if occurring the second gap detection template (72) Caton, stuck situation in sliding process, depending on
It is detected for casting upper surface groove unqualified；
After qualification is detected for the first time in casting upper surface, the second gap detection template with the second detector gap interference fit is reused
(72) gap between the edge contour of upper surface detection template (2) and the profile of casting upper surface edge groove is streaked, if
There is the case where the second gap detection template (72) cannot be introduced into gap, is then considered as second of casting upper surface groove and detects
Qualification is considered as casting if there is the situation that the second gap detection template (72) is able to enter gap and can be free to slide
Groove detection in part upper surface is unqualified；
S4, casting side groove detecting step: casting both sides of the edge groove is detected using lateral detection template (3), is made
Positioning is completed against one group of lateral register pin bank in the positioning region (31) of lateral detection template (3), and makes the lateral detection
Casting both sides of the edge groove is close on the top of template (3) test section (32), then slides the lateral detection template (3), slides
The positioning region (31) be should ensure that in the process always against lateral register pin bank, if not occurring the lateral detection in sliding process
Template (3) Caton, stuck situation are then considered as casting side groove detection qualification, if occurring the lateral detection in sliding process
It is unqualified to be then considered as the detection of casting side groove for template (3) Caton, stuck situation；
Above-mentioned casting side groove detecting step is repeated, until completing the detection of casting side whole groove；
S5, casting blanking step: after the completion of detection, the lateral detection template (3) is removed, and template is detected into the upper surface
(2) it unloads, then vertically lifts casting, complete casting blanking, detect qualified casting and enter subsequent soldering processes immediately, detect
Underproof casting is admitted to garbage area.
2. according to the method described in claim 1, it is characterized by: the origin reference location component be removable installed in it is described
In detection platform (1), the origin reference location component includes at least three origin reference location pins.
3. according to the method described in claim 2, it is characterized by: the origin reference location component includes two at the beginning of casting
Walk the major diameter positioning pin (41) and three minor diameter positioning pins (42) for the secondary positioning of casting of positioning.
4. according to the method described in claim 1, it is characterized by: the lateral register component be removable installed in it is described
In detection platform (1), the lateral register component includes two groups of lateral register external members for being set to casting two sides, described in every group
Lateral register external member includes at least a pair of of lateral register pin bank, the quantity of the lateral register pin bank and casting lateral edge slope
The quantity of mouth is consistent.
5. according to the method described in claim 4, it is characterized by: lateral register external member described in every group includes the first side to calmly
Position pin bank and the second side are to positioning pin group, the arrangement and position of the first lateral register pin bank and the second side to positioning pin group
Match with the shape and extending direction of casting lateral edge groove；
The first lateral register pin bank includes two the first lateral register pins (51) to match, and second side is to positioning pin
Group includes the second side for matching of two two to match to positioning pin (52), the first lateral register pin (51) and second
The height of lateral register pin (52) matches with the height of casting.
6. according to the method described in claim 1, it is characterized by: the pin component is removably set including at least three
It is placed on the detection platform (1), is used to support the pin column (6) of upper surface detection template (2), the pin column (6)
Height and casting height match, the top of the pin column (6) is fixedly installed for connecting the upper surface detection sample
The pin of plate (2) is raised (61), offers on upper surface detection template (2) and matches with the pin raised (61)
Through-hole；
After upper surface detection template (2) completes fixed by the pin column (6), template (2) are detected in the upper surface
Upper surface and the upper surface edge groove of casting be in the same plane.
7. according to the method described in claim 1, it is characterized by: the lower end surface detection boss (11) edge contour with
Gap between the profile of standard size casting lower end surface edge groove is the first detector gap, and template is detected in the upper surface
(2) gap between the profile of edge contour and standard size casting upper surface edge groove is the second detector gap；
The test measuring device includes the first gap detection component for detecting first detector gap and described for detecting
Second gap detection component of the second detector gap.
8. according to the method described in claim 7, it is characterized by: the first gap detection component includes two kinds of different rulers
The first very little gap detection template (71), one of them described first gap detection template (71) and first detector gap
Cooperation, another described first gap detection template (71) and first detector gap are interference fitted；
The second gap detection component includes two kinds of various sizes of second gap detection templates (72), one of them described the
Two gap detection templates (72) and first detector gap cooperate, another described second gap detection template (72) with it is described
First detector gap interference fit.
9. according to the method described in claim 8, it is characterized by: being examined in the first gap detection component with described first
It surveys between the width of the first gap detection template (71) and the width of first detector gap of gap width interference fit
Difference be 1-2mm；Described second be interference fitted in the second gap detection component with the second detector gap width
Difference between the width of gap detection template (72) and the width of second detector gap is 1-2mm.
10. according to the method described in claim 4, it is characterized by: quantity and the casting side of lateral detection template (3)
The quantity of face edge groove is consistent, and groove of each lateral detection template (3) with a casting lateral edge matches；
Lateral detection template (3) includes fixing company for the positioning region (31) of its own positioning and with the positioning region (31)
It connects, the test section (32) for detecting casting groove, the positioning region (31) is corresponding with the lateral register pin bank matching, institute
The profile of the edge contour and casting lateral edge groove of stating test section (32) top coincide.
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