CN102854441A - Automatic flow line type inspection integrated equipment for connector - Google Patents
Automatic flow line type inspection integrated equipment for connector Download PDFInfo
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- CN102854441A CN102854441A CN2012103168630A CN201210316863A CN102854441A CN 102854441 A CN102854441 A CN 102854441A CN 2012103168630 A CN2012103168630 A CN 2012103168630A CN 201210316863 A CN201210316863 A CN 201210316863A CN 102854441 A CN102854441 A CN 102854441A
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Abstract
The invention provides automatic flow line type inspection integrated equipment for a connector, and solves problems that manual operation is adopted in the existing inspection pattern, so that the connector is easily polluted and damaged, a detection result has a deviation and production efficiency is reduced. The automatic flow line type inspection integrated equipment comprises a machine frame with a bearing platform, wherein a transmission device and a transfer device sequentially connected and arranged in a defined direction are fixedly arranged on the bearing platform; the transfer device is provided with multiple mounting bases uniformly distributed in one row; a voltage-resistant inspection device, a function inspection device and a flatness inspection device are arranged and mounted in sequence on sides of the mounting bases arranged in one row; a packaging machine is connected to a tail end of the transfer device; and a control device is also mounted on the machine frame. The connector is inspected in multiple aspects in a form of full-automatic flow line and prevented from being polluted and damaged, and cost is reduced and inspection accuracy and inspection efficiency are improved at the same time.
Description
Technical field
The invention belongs to electronic information technical field, relate to a kind of checkout facility, particularly a kind of connector automatic production line formula checks equipment integrating.
Background technology
Along with the fast development of Chinese society economy with science and technology, the also more and more technicalization of the technology of electronic product aspect, first evolution, people are more prone to multi-functional, easily demand direction is concentrated and carried to performance.The body development trend of electronic product is more and more less thus, more and more precise treatment and integrated.So its inner each important electronic component also is towards thin, little, light future development.
Take the connector of mobile phone EMS memory card as example, it is electronic devices and components important in the mobile phone, and their quality is directly connected to the quality of mobile phone and the reliability of use.The after sale quality problems that confirm the mobile phone overwhelming majority by the time are also mostly relevant with connector.The employed connector species of mobile phone is according to the difference of its product and slightly variant, (many of 5-10 does not wait average usage quantity between 5～9 kinds, RF, USB, Audio Jack or DC Jack, Battery Conn etc., some mobile phone, only the RF connector is just with 3), product category can be divided into the I/O connector of inner FPC connector and board to board connector, outside connection, and battery, sim card connector and Camera Socket etc.
Affected by 3G mobile and smart mobile phone market, mobile phone connector current development direction is: low clearance, and small size, multi-functional, good Electro Magnetic Compatibility, standardization and customization are also deposited.
Therefore as a top connector manufacturer, the performance reliability of mobile phone EMS memory card connector is obviously very important.As judging product whether in the qualified standard, the proof voltage of memory card connector, functional and flatness are most important three indexs wherein.Yet in manufacturing process before, by artificial hand-held connector and use detect proof voltage and functional respectively different instrument and equipment detect operation, little because of the electronic product volume, quality is light, taking, moving and put very difficulty of action in the operating process, increased thus the detection difficulty coefficient, increase artificial demand, greatly reduced simultaneously production efficiency; Has certain body temperature because of staff again, easily produce sweat and lubricant component, so the hand body directly contacts with the electronic product of precision in this mode of operation, and then be easy to contaminating impurity is caused in the metal shell of electronic product or contact, termination etc., even it is badly damaged that it is deformed etc., causes product quality bad, and qualification rate is low, the wasting of resources, economic loss is serious; Use again the instruments such as flatness mould, microscope and magnifier to carry out the flatness inspection, because checking for a long time the eye fatigue of human body, easily cause the product erroneous judgement, manually-operated produces larger error easily thus, so that there is deviation in testing result, lack the height authenticity, the integral body that the affects product quality of dispatching from the factory.
So for existing issue, be badly in need of research and invent out a kind of specially for the mechanical verification pipeline organization of the full-automation of mobile phone EMS memory card connector.
Summary of the invention
The objective of the invention is to have the problems referred to above for existing technology, proposed a kind ofly to integrate a plurality of inspection operations by all-in-one, replace and separate test mode, and reach the combination of forward and backward technique, realize a complete automatic assembly line operation, both effectively be lowered into this, save the space, improve again checking efficiency and check accuracy rate, guarantee that the connector automatic production line formula of product quality checks equipment integrating.
Purpose of the present invention can realize by following technical proposal: connector automatic production line formula checks equipment integrating, comprise the frame with carrying platform, it is characterized in that, be installed with on the described carrying platform along directed order and be connected transmitting device and the transfer device of arranging, described transfer device have several be used for putting and alignment connector lay base, above-mentioned several are laid base and are the uniform setting of a row, the described side of laying base that sets in a row is arranged in order installs the proof voltage testing fixture, the function test device, the flatness testing fixture, the end linking of described transfer device arranges packaging machine, also is equiped with on the described frame be used to regulating and control above-mentioned transmitting device, transfer device, the proof voltage testing fixture, the operation program of function test device and flatness testing fixture and the control device of frequency.
This connector automatic production line formula checks the rectangular frame body of frame in the equipment integrating, and frame four jiaos of places, bottom surface leg and movable pulley are set.Each device, mechanism and parts are integrated being arranged on the frame all, and whole set equipment can move freely the place of being assigned a new job thus, strengthens popularity and the flexibility ratio of its application.Packaging machine and end position are laid distance between the base and are equaled respectively to lay spacing between the base.Proof voltage testing fixture, function test device, flatness testing fixture and control device all belong to prior art, among the present invention these existing apparatus are linked and packed in the operating line, replace the manually-operated flow process, realize the continuous review operation of robotization, sequencing.
The top, top of transmitting device arranges the charging gliding groove, connector via the landing of charging gliding groove to transmitting device, and be sent to continuously on the transfer device by transmitting device, in the one by one transmittance process of transfer device, carry out successively proof voltage inspection, function test, flatness inspection, after finishing above-mentioned complete inspection project, up-to-standard connector is put in the packaging machine to be packed.
Check in the equipment integrating in above-mentioned connector automatic production line formula, described transmitting device comprises along the directed belt conveyor that arranges that is connected successively, vibration conveying mechanism and transmission detent mechanism, described belt conveyor comprises support, be on the described support to be rotationally connected and install main drive wheel and auxiliary driving wheel, wherein main drive wheel connects a drive motor vertically, the periphery of described main drive wheel and auxiliary driving wheel is tensioning state socket transmission belt, the top of described transmission belt has extended in parallel cover plate, described cover plate and above-mentioned support are connected and form the location, have flat to passage between described cover plate and the transmission belt; Described vibration conveying mechanism involving vibrations device pastes vibrating the track admittedly on the top side face of described Vib., the end of described vibrating the track has the gear section of projection, and described vibrating the track is straight to be connected end in above-mentioned transmission belt; Described transmission detent mechanism comprises locating rack, the top of described locating rack is and is symmetrical set two gripper cylinders, and the drive end of two gripper cylinders all is relative extension towards the inboard, all set firmly separately a part on the drive end of described two gripper cylinders and cooperate mould, and two parts cooperate mould to be combined to form jig, the centre of described two gripper cylinders arranges positioning table, and above-mentioned jig support is on positioning table.
One end place support main drive wheel and drive motor of belt conveyor medium-height trestle, the auxiliary driving wheel of other end place support.Main drive wheel and auxiliary driving wheel all have rotation axis, and the end of both rotation axiss is sheathed bearing be used to being rotationally connected all, and the bearing that the bearing that main drive wheel connects, auxiliary driving wheel connect all is positioned on the support.Main drive wheel and auxiliary driving wheel are positioned at the setting of same level height, and both dimensions are identical.Be connected by shaft coupling between drive motor and the main drive wheel.Main drive wheel and auxiliary driving wheel all have circumferential teeth, transmission belt interior week be evenly equipped with teeth, and form teeth after transmission belt and main drive wheel, the socket of auxiliary driving wheel and be connected with a joggle.Drive motor running and the synchronous main drive wheel that drives rotate around axis, because being connected with a joggle so that auxiliary driving wheel is driven synchronous rotation of transmission belt drives thus transmission belt and continue the directional transmissions running.Cover plate is strip, and the vertical grade edge that is provided with on its dual-side, and connector is in the process that transmission belt moves, and guiding and position-limiting action are played in this grade edge, connector skew throughput direction or landing in preventing from moving.
Vibrating the track and transmission belt are positioned at same straight line and the setting of par height, and Vib. just can produce the vibrating effect of fixed frequency by plugged, so that the vibrating the track that admittedly pastes on it carries out the synchronizing frequency vibration.Vibrating the track adopts metal material to make, and offers direction recess on its end face, extends in parallel two guiding ribs in the direction recess.Connector is embedded in the direction recess, and is placed in the top of guiding rib, is beneficial to thus connector along the guiding stationary transfer, prevents throughput direction skew or comes off.
Check in the equipment integrating in above-mentioned connector automatic production line formula, the unsettled inflatable body that arranges directly over the described transmission belt, described inflatable body is connected by locating rack and above-mentioned support, and described inflatable body has port towards the gas blow pipe of above-mentioned vibrating the track.The direction that inflatable body is blown is consistent with the transmission direction of vibrating the track, and inflatable body plays connector blown by transmission belt and is transferred on the vibrating the track thus, and the transporting velocity of connector on the vibrating the track has also been accelerated in simultaneously air blowing effect.
Check in the equipment integrating in above-mentioned connector automatic production line formula, described transfer device comprises dispenser, above-mentioned several are laid base and are positioned on the dispenser, described top side of laying base has the locating platform for the support connector, being parallel to side that described shape in a row lays base arranges one and drives transfer mechanism, described driving transfer mechanism comprises bracing frame, set firmly a servomotor on the support frame as described above, described driven by servomotor connects a leading screw, the two ends of described leading screw are turret and are located on the above-mentioned bracing frame, pass through sheathed several sliding components of threaded engagement on the described leading screw, be installed with the slide rail that is parallel to above-mentioned leading screw on the support frame as described above, one sidepiece of described sliding component and above-mentioned slide rail form the slip clamping, set firmly lift cylinder on the other side of described sliding component, a straight-bar along horizontal stretching is connected on the drive end of described lift cylinder, evenly distributed several vacuum pick and place assembly on the described straight-bar, and described vacuum picks and places drive that assembly can be by above-mentioned sliding component and below and lays base and form the position that stands facing each other up and down one by one.
Bracing frame comprises two vertical type shelf pin and the frame plate that is fixedly arranged on vertical type shelf pin top side, and the two ends of leading screw all are located on the vertical support frame of locating to set firmly in the frame plate two ends by sheathed bearing rotary moving frame, and it is flat to being posted solid on the frame plate that slide rail is.Be connected by driving wheels and belt between servomotor and the leading screw.Straight-bar is connected on the lift cylinder drive end on several sliding components simultaneously, so that the whole vacuum pumping on the straight-bar picks and places the action that assembly descends synchronously absorption or rises and extract.Lay the locating piece of the shape of protruding ring week on the locating platform of base in the transfer device, so that connector is embedded in the central chamber of locating piece, realize precisely really position thus.One row lays base and all is in same level face height, and every adjacent two distances of laying between the base all are equal to, one vacuum pumping picks and places assembly and all is in same level face height and mutually is connected, and the spacing that every adjacent two vacuum pick and place assembly all is equal to the adjacent spacing of laying base.Vacuum pick and place assembly except with lay base one by one corresponding matching send the effect, also has one and be positioned at vacuum the first and that be used for charging and pick and place assembly, and a vacuum that is positioned at the tail position and is used for discharge picks and places assembly.
Check that in above-mentioned connector automatic production line formula described vacuum picks and places assembly and comprises vacuum in the equipment integrating, described vacuum below is communicated with and sets firmly vacuum slot, and links to each other by transmitting support between described vacuum and the vacuum slot.Vacuum slot adopts silica gel material to make, and when itself and connector contact are grasped, because of its cleaning surfaces, has elasticity, has avoided the contaminated or damage distortion of connector fully.
Check in the equipment integrating in above-mentioned connector automatic production line formula, described proof voltage testing fixture, function test device, flatness testing fixture in order with wherein one or several that in a row lay base mutually face-off form some inspection gears, and the next bit of the above-mentioned inspection gear of postponing is laid on the drive end that base is fixed in a translation cylinder, and this outside of laying base is suffered and is pasted the lower inclined guide groove that is connected, and an accommodation box is installed in the below of described lower inclined guide groove.The translation cylinder is installed on the dispenser, and location one translation base on the drive end of translation cylinder is laid base and lower inclined guide groove all is fixed on the translation base.Detect the defective products result by trace routine, when on checking gear, detecting defective products, control translation cylinder promotes the base of laying of tail position and shifts to the inboard, so original support position is vacated and is connected this position by lower inclined guide groove, thus when this defective products arrives this room through next transfer movement, and along lower inclined guide groove landing to accommodation box, realize the eliminating of defective products.
Check in the equipment integrating in above-mentioned connector automatic production line formula, the described base of laying in a row extends setting with transmission belt, vibrating the track and positioning table along same straight line, and make the first vacuum pick and place the top that assembly arrives above-mentioned vibrating the track end by slippage action and be the position that stands facing each other mutually, the side of described vibrating the track end is installed with the fiber sensor for the perception connector.
Check in the equipment integrating in above-mentioned connector automatic production line formula, described function test device comprises and is positioned at the above-mentioned function test base of in a row laying the base both sides, on the described side function test base compact cylinder, slide unit cylinder and mechanical gas enclosure cylinder are set, be folded with the function test card on the described mechanical gas enclosure cylinder, on the opposite side function test base gland cylinder is set, set firmly gland on the drive end of described gland cylinder, also set firmly some one by one over against the fiber sensor of laying base on the described function test base.
The function test device has several function test gears, so the correspondence that is complementary is provided with the fiber sensor that quantity is equal to.Connector be positioned at check gear lay on the base time, fiber sensor is sensed really position of connector, stretch out and suppress alignment connector with rear pressing cover air cylinder driven gland, and then compact cylinder, slide unit cylinder cooperate driving device gas enclosure cylinder to move back and forth, whether and mechanical gas enclosure cylinder carries out continuous solution kayser card by the function test card to the connector over against the position and detects, and put in place by fiber sensor induction unfreezing pintle hook lock.
Check in the equipment integrating in above-mentioned connector automatic production line formula, described flatness testing fixture comprises two ones for detection of the connector image pick-up device of ipsilateral not, described two image pick-up devices are laid base over against one separately, and between the position of described two image pick-up devices, has a base of laying that can carry out 180 ° of rotation commutations, described image pick-up device connects a host computer, be provided with image pick-up card and data collecting card in the described host computer, described host computer has can show the display screen that gathers image and testing result.Image pick-up device is placed on the position adjustable rack, and the image pick-up device front end has pick-up lens.The bottom of laying base that can rotation commutation connects a servomotor by rotation axis, so servomotor can precisely be controlled and lay base on it and carry out 180 ° of rotation commutations, the connector of realizing thus location it on is changed the tested side towards image pick-up device.
Check in the equipment integrating in above-mentioned connector automatic production line formula, described control device comprises panel box, pass through the circuit connecting breaker in the described panel box, relay, direct supply, programmable logic controller (PLC) and servo-driver, described programmable logic controller (PLC) internal memory is established control program, above-mentioned whole fiber sensor all is connected with programmable logic controller (PLC), described programmable logic controller (PLC) controls connects the drive motor in the above-mentioned transmitting device, Vib., gripper cylinder, servomotor in the transfer device, lift cylinder, vacuum, translation cylinder, and proof voltage testing fixture, the function test device, the flatness testing fixture, packaging machine.The control program that the programmable logic controller (PLC) internal memory is established is what calculate in advance, set, and controls sequence of movement and the operating frequency that each device cooperatively interacts in the whole equipment according to the control program that this sets.
Compared with prior art, this connector automatic production line formula checks that equipment integrating passes through the proof voltage testing fixture, the function test device, the flatness testing fixture organically is integrated into an Inspection streamline according to certain order direction, and finish continuous transportation required in the connector scrutiny program and one by one displacement transportation by transmitting device and transfer device, the final packaging machine that automatically drops into is packed, realize thus the detection defective products eliminating of connector, a complete automatic assembly line operation of certified products packing, reduced personnel's configuration, effectively reduce cost, saved the space, improve simultaneously checking efficiency and checked accuracy rate, avoid again the problems such as the contaminated damage of connector fully, guaranteed product quality.
Description of drawings
Fig. 1 is the perspective view that this connector automatic production line formula checks equipment integrating.
Fig. 2 is the perspective view that this connector automatic production line formula checks belt conveyor and vibration conveying mechanism in the equipment integrating.
Fig. 3 is the perspective view that this connector automatic production line formula checks transmission detent mechanism in the equipment integrating.
Fig. 4 is the perspective view that this connector automatic production line formula checks local transfer device in the equipment integrating.
Fig. 5 is the perspective view that this connector automatic production line formula checks defective products discharging in the equipment integrating.
Fig. 6 is the perspective view that this connector automatic production line formula checks function test device in the equipment integrating.
Fig. 7 is the perspective view that this connector automatic production line formula checks control device in the equipment integrating.
Among the figure, 1, frame; 2, main drive wheel; 3, auxiliary driving wheel; 4, drive motor; 5, transmission belt; 6, cover plate; 7, inflatable body; 7a, gas blow pipe; 8, Vib.; 9, vibrating the track; 10, gripper cylinder; 11, jig; 12, positioning table; 13, lay base; 14, servomotor; 15, leading screw; 16, sliding component; 17, slide rail; 18, lift cylinder; 19, vacuum; 20, transmission support; 21, vacuum slot; 22, translation cylinder; 23, lower inclined guide groove; 24, accommodation box; 25, compact cylinder; 26, slide unit cylinder; 27, mechanical gas enclosure cylinder; 28, gland cylinder; 29, gland; 30, image pick-up device; 31, host computer; 32, isolating switch; 33, relay; 34, direct supply; 35, programmable logic controller (PLC); 36, servo-driver.
Embodiment
Below be specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiment.
Such as Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6 and shown in Figure 7, this connector automatic production line formula checks that equipment integrating comprises the frame 1 with carrying platform, be installed with on the carrying platform along directed order and be connected transmitting device and the transfer device of arranging, the side of transfer device is arranged in order installs the proof voltage testing fixture, the function test device, the flatness testing fixture, the end linking of transfer device arranges packaging machine, also is equiped with on the frame 1 be used to regulating and control above-mentioned transmitting device, transfer device, the proof voltage testing fixture, the operation program of function test device and flatness testing fixture and the control device of frequency.
Frame 1 rectangular frame body, and frame 1 place, four jiaos of bottom surfaces leg and movable pulley are set.Each device, mechanism and parts are integrated being arranged on the frame 1 all, and whole set equipment can move freely the place of being assigned a new job thus, strengthens popularity and the flexibility ratio of its application.The top, top of transmitting device arranges the charging gliding groove, and the bottom of charging gliding groove discharges port and aligns transmitting device.Proof voltage testing fixture, function test device, flatness testing fixture and control device all belong to prior art, among the present invention these existing apparatus are linked and packed in the operating line, replace the manually-operated flow process, realize the continuous review operation of robotization, sequencing.
Transmitting device comprises belt conveyor, vibration conveying mechanism and the transmission detent mechanism that is connected successively setting along directed, and top, the top of belt conveyor arranges the charging gliding groove.
Belt conveyor comprises support, added main drive wheel 2 and the auxiliary driving wheel 3 of being provided with of support, main drive wheel 2 and auxiliary driving wheel 3 all have rotation axis, the end of both rotation axiss is sheathed bearing be used to being rotationally connected all, and the bearing that both connect all is positioned on the support, and main drive wheel 2 and auxiliary driving wheel 3 be positioned at the setting of same level height, and both dimensions are identical, wherein main drive wheel 2 connects a drive motor 4 by shaft coupling, and this drive motor 4 is fixed on the support equally.Main drive wheel 2 and auxiliary driving wheel 3 all have circumferential teeth, and both peripheries are tensioning state socket transmission belt 5, transmission belt 5 interior week be evenly equipped with teeth, form teeth after transmission belt 5 and main drive wheel 2,3 sockets of auxiliary driving wheel thus and be connected with a joggle.The top of transmission belt 5 has extended in parallel cover plate 6, cover plate 6 is strip and is connected with support and forms the location, have flat to passage between cover plate 6 and the transmission belt 5, hanging down on the dual-side of cover plate 6 is provided with the shelves edge of playing guiding and position-limiting action, and then prevents connector skew throughput direction or landing in transmission belt 5 moves.
Vibration conveying mechanism involving vibrations device 8, the smooth vibrating the track 9 that sets firmly on the top side face of Vib. 8, this vibrating the track 9 is straight and is connected in the end of transmission belt 5, and both are positioned at same straight line and the setting of par height.Vib. 8 just can produce the vibrating effect of fixed frequency by plugged, so that the vibrating the track 9 that admittedly pastes on it carries out the synchronizing frequency vibration.Vibrating the track 9 adopts metal material to make, and offers direction recess on its end face, extends in parallel two guiding ribs in the direction recess.Connector is embedded in the direction recess and carries, and is placed in the top of guiding rib, is beneficial to thus connector along the guiding stationary transfer, prevents throughput direction skew or comes off.The end of vibrating the track 9 also has can stop that web member continues the convex gear section of reach, and this gear section is the platform that exceeds vibrating the track 9.
In the belt conveyor transmission belt 5 directly over the unsettled inflatable body 7 that arranges, this inflatable body 7 is connected by locating rack and support, and inflatable body 7 has port towards the gas blow pipe 7a of vibrating the track 9, inflatable body 7 direction of blowing is consistent with the transmission direction of vibrating the track 9 thus, inflatable body 7 plays connector blown by transmission belt 5 as the time spent and is transferred on the vibrating the track 9, and the transporting velocity of connector on the vibrating the track 9 has also been accelerated in simultaneously air blowing effect.
The transmission detent mechanism comprises locating rack, the top of locating rack is and is symmetrical set two gripper cylinders 10, and the drive end of two gripper cylinders 10 all is relative extension towards the inboard, all set firmly separately a part on the drive end of two gripper cylinders 10 and cooperate mould, and two parts cooperate mould to be combined to form jig 11, the centre of two gripper cylinders 10 arranges positioning table 12, and jig 11 supports are on positioning table 12.Positioning table 12 is positioned at directly arranging of vibrating the track 9 on extension line.
Transfer device comprises along straight line the dispenser that several play the supporting and location effect is set, several are set on end face of dispenser lay base 13, and lay base 13 and arrange along a straight line, and all be in same level face height, every adjacent two distances of laying between the base 13 all are equal to.The top side of laying base 13 has the locating platform for the support connector, on the locating platform protruding ring week shape locating piece, so that connector is embedded in the central chamber of locating piece, realize precisely really position thus.
Be parallel to shape in a row and lay the side of base 13 and arrange one and drive transfer mechanism, this drivings transfer mechanism can be laid base 13 tops the connector of locating is carried out directional transmissions in the mode that monomer is shifted one by one by in a row.Drive transfer mechanism and comprise bracing frame, bracing frame comprises two vertical type shelf pin and is fixedly arranged on the frame plate of vertical type shelf pin top side, frame plate is edge-on straight setting, and set firmly a servomotor 14 on the end of frame plate, also be on the frame plate to rotate and set up a leading screw 15, be the sheathed bearing in two ends of leading screw 15 and be positioned on the vertical support frame that frame plate two ends places sets firmly, be connected by driving wheels and belt formation driving between servomotor 14 and the leading screw 15.Pass through the sheathed some sliding components 16 of threaded engagement on the leading screw 15, and transfer between every adjacent sliding component 16 and establish suitable distance.Frame plate admittedly pastes with leading screw 15 towards a side of leading screw 15 and is parallel slide rail 17, some sliding components 16 one in the same way sidepiece all form the slip clampings with slide rail 17, all set firmly separately lift cylinder 18 on the other side of some sliding components 16, some lift cylinders 18 are all towards the downward-extension drive end, and a straight-bar along horizontal stretching jointly is connected on some drive ends, evenly distributed several vacuum that arrange pick and place assembly on the straight-bar, this vacuum pumping picks and places assembly and all is in same level face height, and be the top of laying base 13 that is arranged at high up in the air, and the spacing that every adjacent two vacuum pick and place assembly is equal to the adjacent spacing of laying base 13 all.This vacuum pumping picks and places translation kinetic energy and the below of assembly by sliding component 16 and lays base 13 and form the position that stands facing each other up and down one by one thus, vacuum pick and place assembly except with lay base 13 one by one corresponding matching send the effect, also have one and be positioned at vacuum the first and that be used for charging and pick and place assembly, and a vacuum that is positioned at the tail position and is used for discharge picks and places assembly.
Vacuum picks and places assembly and comprises vacuum 19, and vacuum 19 belows are communicated with and set firmly vacuum slot 21, and links to each other by transmitting support 20 between vacuum 19 and the vacuum slot 21.Wherein vacuum slot 21 adopts silica gel material to make, and when vacuum slot 21 grasps with connector contact thus, because of its cleaning surfaces, and has certain elasticity, has avoided the contaminated or damage distortion of connector fully.
Proof voltage testing fixture, function test device, flatness testing fixture are arranged in the side that shape in a row is laid base 13 in order, and each device and wherein one or several some inspection gears of formation that stand facing each other mutually of in a row laying base 13.The next bit that checks gear of postponing is laid translation cylinder 22 is set between base 13 and the dispenser, translation cylinder 22 is installed on the dispenser, location one translation base on the drive end of translation cylinder 22, this the base 13 of laying is fixed on the translation base, and suffer on the translation base paste lay base 13 outer side edges along being connected lower inclined guide groove 23, an accommodation box 24 is installed in the below of lower inclined guide groove 23.
The base 13 of laying in a row extends setting with transmission belt 5, vibrating the track 9 and positioning table 12 along same straight line, and make the first vacuum pick and place the top that assembly arrives above-mentioned vibrating the track 9 ends by slippage action and be the position that stands facing each other mutually, the side of described vibrating the track 9 ends is installed with the fiber sensor for the perception connector.
The function test device comprises and is positioned at the function test base of in a row laying base 13 both sides, compact cylinder 25, slide unit cylinder 26 and mechanical gas enclosure cylinder 27 are set on the one side function test base, wherein be folded with the function test card on the mechanical gas enclosure cylinder 27, on the opposite side function test base gland cylinder 28 is set, set firmly gland 29 on the drive end of gland cylinder 28, also set firmly some one by one over against the fiber sensor of laying base 13 on the function test base.The function test device has several function test gears, so the correspondence that is complementary is provided with the fiber sensor that quantity is equal to.
The flatness testing fixture comprises two ones, and image pick-up device 30 is placed on the position adjustable rack for detection of the connector image pick-up device 30 of ipsilateral not, and image pick-up device 30 front ends have pick-up lens.Two image pick-up devices 30 are laid base 13 over against one separately, and between the position of two image pick-up devices 30, have one can carry out 180 ° of rotation commutations lay base 13, this bottom of laying base 13 connects a servomotor by rotation axis, so servomotor can precisely be controlled and lay base 13 on it and carry out 180 ° of rotation commutations, the connector of realizing thus location it on is changed the tested side towards image pick-up device 30.Image pick-up device 30 connects a host computer 31, is provided with image pick-up card and data collecting card in the host computer 31, and host computer 31 has can show the display screen that gathers image and testing result.
Control device comprises panel box, pass through circuit connecting breaker 32 in the panel box, relay 33, direct supply 34, programmable logic controller (PLC) 35 and servo-driver 36, programmable logic controller (PLC) 35 internal memories are established control program, whole fiber sensors in this equipment all are connected with programmable logic controller (PLC) 35, drive motor 4 in the programmable logic controller (PLC) 35 control linkage transmitting devices, Vib. 8, gripper cylinder 10, servomotor 14 in the transfer device, lift cylinder 18, vacuum 19, translation cylinder 22, and proof voltage testing fixture, the function test device, the flatness testing fixture, packaging machine.The control program that programmable logic controller (PLC) 35 internal memories are established is what calculate in advance, set, and controls sequence of movement and the operating frequency that each device cooperatively interacts in the whole equipment according to the control program that this sets.
Automatic conveying device is positioned at initial transmission phase in the testing process of connector, at first make connector via the landing of charging gliding groove to transmission belt 5, connector suffers successively pasting to arrange and enters putting down in passage between transmission belt 5 and the cover plate 6,4 continuous runnings of programmable logic controller (PLC) 35 control drive motor drive main drive wheel 2 rotations, because being connected with a joggle so that auxiliary driving wheel 3 is driven synchronous rotation of transmission belt 5, drive thus transmission belt 5 and continue the directional transmissions running, its upper connector of arranging of support carries out the orientation conveying; Connector is delivered to the end of transmission belt 5, air blowing effect by programmable logic controller (PLC) 35 control inflatable bodies 7 moves on the vibrating the track 9 one by one, utilize vibrating effect so that pull open suitable clearance distance between the microminiaturized product, further control thus movement schedule, simultaneously air blowing effect also can be accelerated transporting velocity; Connector moves to the terminal of vibrating the track 9 and stops that by gear section it continues reach.Fiber sensor is in time sensed the connector of vibrating the track 9 ends, is about to induced signal and is passed to programmable logic controller (PLC) 35, and programmable logic controller (PLC) 35 is at once controlled inflatable body 7 and stopped to blow.Programmable logic controller (PLC) 35 control servomotors 14 rotate simultaneously, order about sliding component 16 on the screw mandrel along slide rail 17 forward direction slippages, the vacuum that drives synchronously whole row picks and places the assembly one and puts down to movement to the front side, and then the first vacuum picks and places the face-off top position that assembly arrives vibrating the track 9 ends; Programmable logic controller (PLC) 35 drives whole lift cylinders 18 its drive ends that descend synchronously, so that the straight-bar that is connected is followed decline, stops until the vacuum slot 21 that vacuum picks and places assembly on the straight-bar arrives suitable position; The action that begins to bleed of programmable logic controller (PLC) 35 control vacuum 19 so that its lower vacuum slot 21 that communicates has absorption affinity, thus will over against connector absorption crawl, controlled whole lift cylinders 18 rise synchronously subsequently, the extraction of realization connector; Programmable logic controller (PLC) 35 is at once controlled servomotor 14 commutations and is rotated, order about sliding component 16 on the screw mandrel along slide rail 17 backward slippages, the vacuum that drives synchronously whole row picks and places the assembly one and puts down to movement to rear side, and stroke stops through an adjacent spacing of laying base 13, and this moment, the first vacuum picked and placeed directly over the positioning table 12 that assembly just arrives the transmission detent mechanism; Programmable logic controller (PLC) 35 drives synchronously its drive end of decline of whole lift cylinders 18, arrive the suitable position that discharges and stop so that vacuum picks and places the vacuum slot 21 of assembly, the action that stops to bleed of programmable logic controller (PLC) 35 control vacuum 19, so that its lower vacuum slot 21 moments elimination absorption affinity that communicates, the connector gravity fall that is adsorbed is to positioning table 12; Two gripper cylinders 10 in the programmable logic controller (PLC) 35 control transmission detent mechanisms all extend its drive end to the inside, so that be positioned at jig 11 on both drive ends close up cooperation will between the connector card establish and form the location, proofread and correct thus the trace skew that connector occurs in transmission course, realize precise positioning and then so that connector can accurately enter to lay on the base 13 by inlay card.The whole row's of programmable logic controller (PLC) 35 control vacuum picks and places assembly, and again to be driven to the front side flat to slip, and pick and place assembly by the vacuum of first place the connector that is positioned at vibrating the track 9 ends is carried out the charging crawl, deputy vacuum picks and places assembly will be arranged in connector crawl on the transmission detent mechanism positioning table 12, and further be transferred to backward the first place and lay on the base 13.Vacuum by the whole row of above-mentioned flow process process picks and places the slip of assembly reciprocating linear, connector is carried out directed one by one position transfer, and in like manner this operation program realizes that connector transports one by one in a row laying on the base 13, and finishes continuously the detection operating process synchronously.
Connector is positioned at the first place and lays on the base 13, be in the inspection gear of proof voltage inspection and function test this moment, fiber sensor is sensed really position of connector, and subsequently programmable logic controller (PLC) 35 control proof voltage testing fixtures pass into electric current to the connector on this and carry out the proof voltage checkout; Fiber sensor is sensed really position of connector, gland cylinder in the programmable logic controller (PLC) 35 Control function testing fixtures 28 drives glands 29 and stretches out and suppress alignment connector subsequently, and then compact cylinder 25, slide unit cylinder 26 cooperates driving device gas enclosure cylinders 27 to move back and forth, whether and mechanical gas enclosure cylinder 27 carries out continuous solution kayser card by the function test card to the connector over against the position and detects, and put in place by fiber sensor induction unfreezing pintle hook lock.
When this inspection gear detects the defective products result, with consequential signal memory and be passed to programmable logic controller (PLC) 35, when this defective products is transferred to before the next bit that checks gear lays base 13, the base 13 of laying that programmable logic controller (PLC) 35 control translation cylinders 22 promote this is shifted to the inboard, so original support position is vacated and be connected this position by lower inclined guide groove 23, thus when this defective products arrives this room through next transfer movement, and along lower inclined guide groove 23 landings to accommodation box 24, realize the eliminating of defective products.
Up-to-standard connector then enters the inspection gear that flatness checks through continuous moving, 30 pairs of first image pick-up devices in the programmable logic controller (PLC) 35 control flatness testing fixtures check that the connector on the gear carries out the plane picture collection, and image pick-up signal is passed to host computer 31, carrying out image pick-up signal by the image pick-up card in the host computer 31 and data collecting card collects, and calculate and judge whether the connector of this inspection is qualified, the controlled next bit that is passed to of this connector is laid on the base 13, programmable logic controller (PLC) 35 control next bits are laid servomotor Rotate 180 that base 13 connects °, realize that thus the connector on it commutates, this connector is transferred to the inspection gear of next image pick-up device 30 subsequently, carry out the flatness inspection of another side by 30 pairs of these connectors of second image pick-up device, same calculating judges whether the connector of this inspection is qualified, further with check result memory and be passed to programmable logic controller (PLC) 35, programmable logic controller (PLC) 35 is got rid of according to check result control defective products, certified products continue to move down, and pick and place assembly by vacuum and are sent to one by one discharging tail position and throw in packaging machine and pack.
Then the check process of above-mentioned connector is:
Dropping into product → proof voltage test → constitution test → defective products discharge → certified products packs.
Simultaneously can remember the complete inspection result, check result can be checked in real time thus, and the grasp that is beneficial to product quality improves with adjustment.
Specific embodiment described herein only is to the explanation for example of the present invention's spirit.Those skilled in the art can make various modifications or replenish or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present invention or surmount the defined scope of appended claims.
Although this paper has more used frame 1; Main drive wheel 2; Auxiliary driving wheel 3; Drive motor 4; Transmission belt 5; Cover plate 6; Inflatable body 7; Gas blow pipe 7a; Vib. 8; Vibrating the track 9; Gripper cylinder 10; Jig 11; Positioning table 12; Lay base 13; Servomotor 14; Leading screw 15; Sliding component 16; Slide rail 17; Lift cylinder 18; Vacuum 19; Transmission support 20; Vacuum slot 21; Translation cylinder 22; Lower inclined guide groove 23; Accommodation box 24; Compact cylinder 25; Slide unit cylinder 26; Machinery gas enclosure cylinder 27; Gland cylinder 28; Gland 29; Image pick-up device 30; Host computer 31; Isolating switch 32; Relay 33; Direct supply 34; Programmable logic controller (PLC) 35; Servo-driver 36 terms such as grade, but do not get rid of the possibility of using other term.Using these terms only is in order to describe more easily and explain essence of the present invention; They are construed to any additional restriction all is contrary with spirit of the present invention.
Claims (10)
1. connector automatic production line formula checks equipment integrating, comprise the frame with carrying platform, it is characterized in that, be installed with on the described carrying platform along directed order and be connected transmitting device and the transfer device of arranging, described transfer device have several be used for putting and alignment connector lay base, above-mentioned several are laid base and are the uniform setting of a row, the described side of laying base that sets in a row is arranged in order installs the proof voltage testing fixture, the function test device, the flatness testing fixture, the end linking of described transfer device arranges packaging machine, also is equiped with on the described frame be used to regulating and control above-mentioned transmitting device, transfer device, the proof voltage testing fixture, the operation program of function test device and flatness testing fixture and the control device of frequency.
2. connector automatic production line formula according to claim 1 checks equipment integrating, it is characterized in that, described transmitting device comprises along the directed belt conveyor that arranges that is connected successively, vibration conveying mechanism and transmission detent mechanism, described belt conveyor comprises support, be on the described support to be rotationally connected and install main drive wheel and auxiliary driving wheel, wherein main drive wheel connects a drive motor vertically, the periphery of described main drive wheel and auxiliary driving wheel is tensioning state socket transmission belt, the top of described transmission belt has extended in parallel cover plate, described cover plate and above-mentioned support are connected and form the location, have flat to passage between described cover plate and the transmission belt; Described vibration conveying mechanism involving vibrations device pastes vibrating the track admittedly on the top side face of described Vib., the end of described vibrating the track has the gear section of projection, and described vibrating the track is straight to be connected end in above-mentioned transmission belt; Described transmission detent mechanism comprises locating rack, the top of described locating rack is and is symmetrical set two gripper cylinders, and the drive end of two gripper cylinders all is relative extension towards the inboard, all set firmly separately a part on the drive end of described two gripper cylinders and cooperate mould, and two parts cooperate mould to be combined to form jig, the centre of described two gripper cylinders arranges positioning table, and above-mentioned jig support is on positioning table.
3. connector automatic production line formula according to claim 2 checks equipment integrating, it is characterized in that, the unsettled inflatable body that arranges directly over the described transmission belt, described inflatable body is connected by locating rack and above-mentioned support, and described inflatable body has port towards the gas blow pipe of above-mentioned vibrating the track.
4. connector automatic production line formula according to claim 1 checks equipment integrating, it is characterized in that, described transfer device comprises dispenser, above-mentioned several are laid base and are positioned on the dispenser, described top side of laying base has the locating platform for the support connector, being parallel to side that described shape in a row lays base arranges one and drives transfer mechanism, described driving transfer mechanism comprises bracing frame, set firmly a servomotor on the support frame as described above, described driven by servomotor connects a leading screw, the two ends of described leading screw are turret and are located on the above-mentioned bracing frame, pass through sheathed several sliding components of threaded engagement on the described leading screw, be installed with the slide rail that is parallel to above-mentioned leading screw on the support frame as described above, one sidepiece of described sliding component and above-mentioned slide rail form the slip clamping, set firmly lift cylinder on the other side of described sliding component, a straight-bar along horizontal stretching is connected on the drive end of described lift cylinder, evenly distributed several vacuum pick and place assembly on the described straight-bar, and described vacuum picks and places drive that assembly can be by above-mentioned sliding component and below and lays base and form the position that stands facing each other up and down one by one.
5. connector automatic production line formula according to claim 4 checks equipment integrating, it is characterized in that, described vacuum picks and places assembly and comprises vacuum, and described vacuum below is communicated with and sets firmly vacuum slot, and links to each other by transmitting support between described vacuum and the vacuum slot.
6. connector automatic production line formula according to claim 4 checks equipment integrating, it is characterized in that, described proof voltage testing fixture, function test device, flatness testing fixture in order with wherein one or several that in a row lay base mutually face-off form some inspection gears, and the next bit of the above-mentioned inspection gear of postponing is laid on the drive end that base is fixed in a translation cylinder, and this outside of laying base is suffered and is pasted the lower inclined guide groove that is connected, and an accommodation box is installed in the below of described lower inclined guide groove.
7. check equipment integrating with 4 described connector automatic production line formulas according to claim 2, it is characterized in that, the described base of laying in a row extends setting with transmission belt, vibrating the track and positioning table along same straight line, and make the first vacuum pick and place the top that assembly arrives above-mentioned vibrating the track end by slippage action and be the position that stands facing each other mutually, the side of described vibrating the track end is installed with the fiber sensor for the perception connector.
According to claim 1 in 6 each described connector automatic production line formula check equipment integrating, it is characterized in that, described function test device comprises and is positioned at the above-mentioned function test base of in a row laying the base both sides, on the described side function test base compact cylinder is set, slide unit cylinder and mechanical gas enclosure cylinder, be folded with the function test card on the described mechanical gas enclosure cylinder, on the opposite side function test base gland cylinder is set, set firmly gland on the drive end of described gland cylinder, also set firmly some one by one over against the fiber sensor of laying base on the described function test base.
According to claim 1 in 6 each described connector automatic production line formula check equipment integrating, it is characterized in that, described flatness testing fixture comprises two ones for detection of the connector image pick-up device of ipsilateral not, described two image pick-up devices are laid base over against one separately, and between the position of described two image pick-up devices, has a base of laying that can carry out 180 ° of rotation commutations, described image pick-up device connects a host computer, be provided with image pick-up card and data collecting card in the described host computer, described host computer has can show the display screen that gathers image and testing result.
10. connector automatic production line formula according to claim 9 checks equipment integrating, it is characterized in that, described control device comprises panel box, pass through the circuit connecting breaker in the described panel box, relay, direct supply, programmable logic controller (PLC) and servo-driver, described programmable logic controller (PLC) internal memory is established control program, above-mentioned whole fiber sensor all is connected with programmable logic controller (PLC), described programmable logic controller (PLC) controls connects the drive motor in the above-mentioned transmitting device, Vib., gripper cylinder, servomotor in the transfer device, lift cylinder, vacuum, translation cylinder, and proof voltage testing fixture, the function test device, the flatness testing fixture, packaging machine.
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| CN201210316863.0A CN102854441B (en) | 2012-08-30 | 2012-08-30 | Automatic flow line type inspection integrated equipment for connector |
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| CN201210316863.0A CN102854441B (en) | 2012-08-30 | 2012-08-30 | Automatic flow line type inspection integrated equipment for connector |
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| CN102854441B CN102854441B (en) | 2014-12-10 |
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